Cleveland MKDL-125-T Installation Manual

Operators Manual

Cleveland

™

Installation, Operation & Service

Direct Steam Mixer Kettles

FOR UNITS BUILT AFTER JULY 2010

MODELS:
(T) MKDL-40-T(-CC)
(T) MKDL-60-T (-CC)
(T) MKDL-80-T (-CC))
(T) MKDL-100-T (-CC)
(T) MKDL-125-T (-CC)
(T) MKDL-150-T (-CC)

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 216.481.4900 Fx: 216.481.3782
www.clevelandrange.com

For a complete Service Manual

refer to www.clevelandrange.com

SE95018 Rev. 6

February 2011

Shut off power at main
fuse disconnect prior
to servicing.

Ensure kettle is at room
temperature and pressure
gauge is showing zero or less
prior to removing any fittings.

Inspect unit daily for
proper operation.

0

Do not fill kettle above
recommended level
marked on outside of kettle.

Surfaces may be
extremely hot! Use
protective equipment.

Keep
appliance
and area
free and
clear of
combustibles.

Unit exhaust
contains carbon
monoxide.
Operate only
under a properly
functioning hood
with adequate
makeup air.

Stand clear of product
discharge path when
discharging hot product.

Wear protective equipment
when discharging hot product.

Do not lean on or place
objects on kettle lip.

Do not
attempt to
operate this
appliance
during a
power
failure.

Keep clear of pressure
relief discharge.

Keep hands away from
moving parts and pinch points.

For your safety

SERVICING

IMPORTANT

CAUTION

DANGER

GAS APPLIANCES

INSTALLATION

12"

6

"

B

A

C

WALL

18" CLEARANCE REQUIRED FOR SERVICE

DRAW-OFF

VALVE

12"

GENERAL

Installation of the kettle must be accomplished by
qualified installation personnel working to all applicable
local and national codes. Improper installation of
product could cause injury or damage.

This unit is built to comply with applicable standards for
manufacturers. Included among those approval
agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE,
and others. Many local codes exist, and it is the
responsibility of the owner/installer to comply with these
codes.

INSPECTION

Before uncrating, visually inspect the unit for evidence
of damage during shipping. If damage is noticed, do
not unpack the unit, follow shipping damage
instructions.

SHIPPING DAMAGE
INSTRUCTIONS

If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.

1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim
forms later. If possible, take a polaroid picture.

2. As soon as damage is discovered or
suspected, notify the carrier that delivered the
shipment.

3. Arrange for the carrier's representative to
examine the damage.

4. Fill out all carrier claims forms and have the
examining carrier sign and date each form.

RECOMMENDED FLOOR
DRAIN LOCATION

ABC

(T) MKDL-40-T(-CC) 22 1/8" 51" 31"

(T) MKDL-60-T(-CC) 22 1/8" 53" 31"

(T) MKDL-80-T(-CC) 22 1/8" 58" 31"

(T) MKDL-100-T(-CC) 21 3/4" 61" 31"

(T) MKDL-125-T(-CC) 21 3/4" 65" 31"

(T) MKDL-150-T(-CC) 21 3/4" 68" 31"

Recommended Floor Drain Location

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the
clearances shown on the rating label which is adhered
to the unit.

FOR YOUR SAFETY. Keep the appliance area free and
clear of combustible materials.

MOVING UNIT

S

him as
required
to make

level with

center

console

(front

and back)

4"x4" or larger

(front and back)

Forklift tongs

Skid

Flanged feet

Jack

B
A

C

D

B
A

C

D

C

C

C

C

1. While still on skid, move unit as close to final
installation position as possible.

2. Prepare unit for lifting as shown in diagram.

3. Lift gently with a forklift or jacks and remove

skid.

Recommended Installation Procedure

4. Lower gently to ground and remove forklift
and blocking.

5. If unit has to be re-positioned, slide gently. Do
not twist or push one side of unit excessively
and cause binding on trunnions.

LEVELING

Recommended Leveling Procedure

Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

1. With straight-edge, line the backs of the
consoles up with each other (dotted line A)

2.

Level and straight-edge backs of consoles
line B)

. Adjustments are made by turning flanges

on back feet only.

.

(dotted

3.

Level consoles individually from front to back
(dotted lines C). Adjustments are made by turning
flanges on front feet only.

4. Re-check that the back is level (dotted line B)
and then the front (dotted line D). Adjust if
necessary.

5. Check that mixer bridge is level and
guide pins lock smoothly without
binding. If not repeat steps 1 through 4.

Guide Pins

NOTE: See Operating Instructions before
operating unit.

6. Make electrical connections (see electrical

service connections) and test mixer bridge as
follows:

⇒ A/ Raise mixer bridge.

⇒ B/ Swing bridge out over center console.

⇒ C/ Swing bridge to the left as far as possible.

⇒ D/ Lower bridge.

⇒ E/ Bridge pins should enter pin hole on kettle

perfectly, If not return to step 1 and repeat
leveling steps.

⇒ F/ Raise bridge and swing to far right (for twin

mixers only).

⇒ G/ Repeat steps D and E (for twin mixers

only).

7. Once positioned and leveled, permanently
secure the kettle's flanged feet to the floor
using 5/16 inch stainless steel lag bolts and
floor anchors (supplied by the installer).
Secure each of the flanged feet with one bolt
in each hole.

8. Connect piping as described in the "PIPING
CONNECTION" section.

ELECTRICAL SERVICE
CONNECTIONS

Install in accordance with local codes and/or the
National Electric Code ANSI/NFPA No 70-1981 (USA)
or the Canadian Electric Code CSA Standard C22.1
(Canada). A separate fused disconnect switch must
be supplied and installed. The kettle must be
electrically grounded by the installer.

The electric supply must match the power
requirements specified on the kettle's rating plate.
The copper wiring must be adequate to carry the
required current at the rated voltage. Refer to the
specification sheet for electrical specifications.

1. Ensure main power is turned off before
connecting wires.

2. Remove the screws at the rear of the center
console cover, and remove the cover. A wiring
diagram is affixed to the underside of the
console cover.

3. Feed permanent copper wiring 18" through the
cut-out in the bottom of the console. Connect
wiring in junction box in the bottom of the
console.

4. Turn main power back on.

5. Check for correct rotation of electric motor

(access by removing top front cover on center
console). If rotation is incorrect, disconnect
main power and reverse any two of the three
live lines.

6. Replace the console cover and secure it with
screws.

COMPRESSED AIR CONNECTION

Mixer Kettles with an air activated discharge valve
require a minimum of 90 PSI to operate correctly.

If the unit is also supplying air to a Metering Filling
Station then a pressure of 100 PSI at a minimum volume
of 25 CFM is required.

The air supplied to the mixer should be clean and dry.
No oil should be added to the supply air. We
recommend the compressed air system be equipped
with a drier, filter, and automatic water dump on the air
compressor receiver tank. If the distance between the
tank and the unit is less than 100 feet then a minimum
line size of 3/4" is required. A distance of 100 to 300 feet
requires a minimum 1" line.

PIPING CONNECTIONS

1. All plumbing to and from the kettle should be

thoroughly cleaned and inspected for dirt and
debris before the final connections to the kettle
are made.

2. Connect all piping according to identification
tags on unit.

3. Piping between boiler and kettle should be
sloped and a drip condensate trap installed at
lowest point.

4. Insulating steam piping is recommended for
safety and higher efficiency.

5. To determine the correct steam supply pipe
size:

⇒ A/ Find the total steam requirement using the

first chart.

⇒ B/

Use the steam requirement total in the second

chart to find the correct pipe size.