Cleveland KGL-40-T Service Manual

Statement of Responsibilities

This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service
Representatives who are familiar with both the safety procedures, and equipment they service.

Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage
resulting from use of, improper use of, or failure to use the information contained in this document.

Cleveland Range, LLC has made every effort to provide accurate information in this document, but
cannot guarantee that this document does not contain unintentional errors and omissions.

The information in this document may be subject to technical and technological changes, revisions, or
updates.

Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or
updates.

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry
standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out /
tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas,
electric, and steam powered equipment and / or appliances

All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of
operation according to OSHA approved practices during any servicing of Cleveland Ran ge equipment

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date
knowledge, skills, materials and equipment.

Cleveland Range, LLC

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com

CLEVELAND RANGE KGL 40+

SEQUENCE OF OPERATIONS

1. To turn the unit on, turn the switch to the on position.

• 115 VAC is sent to primary side of the 120vac/16vac transformer.
115 VAC is sent to the normally closed high limit.

•

From the high limit 115 VAC is sent to the normally open contacts of the 12VDC relay

•

and the L1 and L2 terminals of the ignition module.

2. From the secondary of the transformer 16VAC is sent to the controller.

• 12 VDC is sent to the red LED (low water indicator light) from terminal 4 of the
controller.

• If the water probe is grounded through water the LED will go off.

• If the water probe is not grounded the LED will remain on and the unit will not

heat.

• If the resistance of the thermistor is higher than the setting of the potentiometer( the
unit is calling for heat) then 16VDC is sent to the coil of the relay and the green LED
(heat indicator light)

• The 12VDC relay will close until the unit reaches temperature

3. With the contacts of the relay closed, 120VAC is sent to the blower and primary coil of the
120VAC/24VAC transformer.

• From the secondary of the 24VAC transformer 24 VAC is sent to the normally open
contacts of the air switch.

• When the air from the blower closes the air switch, 24VAC is sent to the Th terminal of
the ignition module.

4. With both 120VAC (at L1 and L2) and 24VAC (at Gnd and Th) to the ignition module then
120VAC will be sent to the surface igniter.

5. After the ignition module has been energized for 24 seconds the module will send 24VAC to
the gas valve.

• The gas will touch the hot igniter and ignite within 4 seconds. If the module does not
detect flame in 4 seconds, 24 VAC is removed from the gas valve. Module then locks
out.

• The kettle will build pressure until the controller is satisfied by the thermistor at the
setting of the potentiometer.

• The controller will then turn off the heat circuit until the temperature of the kettle is
below the setting.