Cleveland KGL-100-T, KGL Service Manual

INSTALLATION, OPERATION AND REPAIR MANUAL

9102 REV:0

222-01CO

GAS KETTLE

MODEL # KGL
KGL-T

CLEVELAND RANGE INC.
1333 East 179th St.
Cleveland, Ohio
U.S.A. 44110

[phone]

KET-07

IMPORTANT

THE FOLLOWING POINTS ARE TO INSURE THE SAFE INSTALLATION AND
OPERATION OF THIS EQUIPMENT :

INSURE ALL GAS AND ELECTRICAL SUPPLIES MATCH RATING PLATE AND
ELECTRICAL STICKERS

OBSERVE ALL CLEARANCE REQUIREMENTS
DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE APPLIANCE BEFORE

CLEANING OR SERVICING UNIT

ONLY A QUALIFIED SERVICE TECHNICIAN SHOULD REPAIR UNIT

THE INSTALLATION AND CONNECTION MUST COMPLY WITH LOCAL CODES, OR IN
THE ABSENCE OF LOCAL CODES, WITH CAN1 B149 INSTALLATION CODE OR WITH
THE NATIONAL FUEL GAS CODE, ANSI 2223.1-1988.

POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT
THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING
YOUR LOCAL GAS SUPPLER.

THE APPLIANCE AND ITS INDIVIDUAL SHUT OFF VALVE M UST BE DISCONNECTED
FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT
SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG. (3.45 KPA).

THE APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY
CLOSING ITS INDIVIDUAL MANUAL SHUT OFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR
LESS THAN 1/2 PSIG (3.45 KPA).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

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FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE LIQUIDS AND
VAPOURS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.

- -IF YOU SMELL GAS - -

OPEN WINDOWS
DO NOT TOUCH

ELECTRICAL SWITCHES.

3. EXTINGUISH ANY OPEN FLAME.

4. CALL YOUR GAS
SUP PLIER IMMEDIATELY.

GENERAL INSTALLATION INSTRUCTIONS

Installation of kettle must be accomplished
by qualified installation personnel, working to
all applicable local and national codes.
Improper installation of product could cause
injury or damage.

This equipment is built to comply with
applicable standards for manufacturers.
Included among those approval agencies are:
UL, A.G.A, NSF. ASME/N.Bg, CSA, CGA, ETL,
and others. Many local codes exist, and it is
the responsibility of the owner and installer to
comply with these codes.

Observe all clearance requirements to provide
proper make-up air flow as well as sufficient
clearance for servicing. Dimensions and
clearance specifications are shown on the
specification sheet. Do not install kickplates or
otherwise obstruct the flow of combustion and
ventilation air. Check the rating plate to ensure
that the kettle has been equipped to operate
with the type of gas available at the installation.

Gas fired kettles are only to be installed under
a ventilation hood in a room which has
provisions for adequate make up air.

Electrical installation must be in accordance
with local codes and/or the National Electric
Code ANSI/NFPA 70-1987 (USA) or the
Canadian Electrical Code CSA Standard C22.1
(Canada). The kettle must be electrically
grounded by the installer. Standard supply
voltage is 115 volts A.C. However, optional
A.C. voltages can be supplied on special order.
A separate fused disconnect switch must be
supplied and installed in the high voltage
electrical supply line. The wire gauge size and
electric supply must match the power
requirements specified on the kettle's rating
plate. The conduit-enclosed permanent copper
wiring must be adequate to carry the required
current at the rated voltage. Refer to the
specification sheet for electrical specifications
and location of electrical connections.

INSPECTION

Before unpacking visually inspect the unit for
evidence of damage during shipping. If
damage is noticed, do not unpack the unit,
follow shipping damage instructions.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.

1. Write down a description of the
damage or the reason for suspecting
damage as soon as it is discovered.
This will help in filling out the claim
forms later.

2. As soon as damage is discovered or
suspected, notify the carrier that
delivered the shipment.

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3. Arrange for the carrier's
representative to examine the
damage.

4. Fill out all carrier claims forms and
have the examining carrier sign and
date each form.

INSTALLATION

The first installation step is to refer to the
specification sheet for clearance
requirements, in order to determine the
location of the kettle. Next, carefully cut
open the shipping carton for easy removal
of the kettle.

Position the kettle in its permanent location,
and level the kettle by tuning the adjustable
feet.

Once positioned and leveled, permanently
secure the kettle's flanged feet to the floor
using 5/16 x 2 1/2 inch lag bolts and floor
anchors (supplied by the installer). Three
bolts per leg are required to secure each of
the flanged feet.

pipe joint compound which is resistant to
L.P. gas. Test all pipe joints for leaks with
soap and water solution. Ensure that the gas
pressure regulator is set for the manifold
pressure indicated on the gas rating plate.

The appliance and its individual shut-off
valve must be disconnected from the gas
supply piping system during any pressure
testing of that system at test pressures in
excess of 1/2 psi (3.45 kPa). The appliance
must be isolated from the gas supply piping
system by closing its individual manual shut­off valve during any pressure testing of the
gas supply piping system at test pressures
equal to or less than 1/2 psi (3.45 kPa).

ELECTRICITY
Remove the two screws securing the

console cover, and remove the cover. A
wiring diagram is affixed to the inside of the
cover. Feed conduit-enclosed permanent
copper wiring through the cutout in the
bottom of the console and fasten to the
terminal block. Fasten the ground wire to the
ground lug, connected to the frame, beside
the terminal block. Replace the console
cover and secure it with the screws.

GAS
It is recommended that a sediment trap

(drip leg) be installed in the gas supply line.
If the gas pressure exceeds 14" water
column, a pressure regulator must be
installed, to provide a maximum of 14"
water column gas pressure to the gas
control valve.

Connect the gas supply piping to the input
side of the gas control valve. Location and
pressure data are shown on the
specification sheet. Installation must be in
accordance with local codes and/or the
National Fuel Gas Code ANSI Z223.1-1984
(USA) or Installation Codes for Gas
Burning Appliances and Equipment CANI
B149.1 and B149.2 (Canada). Use a gas

WATER
The sealed jacket of the gas-fired kettle is

precharged with the correct amount of a
water-based formula, and therefore, no
water connection is required to the kettle
jacket.

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OPERATION

1. Before turning the kettle on, read the
vacuum/pressure gauge. The gauge's
needle should be in the green zone. If
the needle is in the "vent air" zone, call
your service agent to locate and repair
the source of the leak. Under normal
circumstances the kettle should
operate for years without venting.

2. Ensure that the electrical service to the
kettle is turned on.

3. Place the kettle's power on/off switch to
the "ON" position.

4. Pre-heat the kettle by turning the
temperature control knob to the desired
temperature setting. The green light
will remain lit (indicating the gas
burners are ignited) until the
temperature setting is reached. When
the green light goes off, the burners
are off, and pre-heating is complete.

NOTE: When cooking egg and milk products,
the kettle should not be preheated, as products
of this nature adhere to hot cooking surfaces.
These types of food should be placed in the
kettle before heating is begun.

and the gas burners have been automatically
shut off by the kettle's safety circuit. Water must
be added to the reservoir before further use.
Refer to the "Reservoir Fill Procedures" for
details.

7. When cooking is completed, turn knob
to minimum and place the power on/off
switch to the "OFF" position.

8. Pour the contents of the kettle into an
appropriate container by opening the
draw-off valve. Care should be taken to
pour slowly enough to avoid splashing
of the product.

NOTE: As with cleaning food soil from any
cookware, an important part of kettle cleaning is
to prevent foods from drying on. For this
reason, cleaning should be completed
immediately after cooked foods are removed.
Refer to the "Care and Cleaning Instructions"
for detailed kettle washing procedures.

CARE AND CLEANING
Your Cleveland kettle must be cleaned

regularly to maintain its fast, efficient cooking
performance, and to ensure its continued safe,
reliable operations.

5. Place product into the kettle.

6. Turn the temperature control knob to
the required temperature setting. The
green light will cycle on and off with the
solid state control, indicating the
burners are cycling on and off to
maintain the set temperature.

NOTE: The red "low water" light should not be
lit during kettle operation. This light indicates
that the water level has reached a critically low
level,

1. Prepare a warm water and mild
detergent solution in the kettle.

2. Remove food deposits inside the kettle
using a nylon brush. Do not use a metal
bristle brush, as this may permanently
damage the kettle's stainless steel
surface.

3. Loosen food which is stuck to the kettle
by allowing it to soak at a low
temperature setting.

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