Cleveland KET-3-T User Manual

INSTALLATION, OPERATION AND SERVICE MANUAL

ELECTRIC TABLE TOP KETTLES-

MODELS: KET-3-T

KET-6-T KET-12-T KET-20-T*

TKET-3-T TKET-6-T TKET-12-T

*Floor Type Leg Mount

CLEVELAND RANGE INC.

1333 East 179th St. Cleveland, Ohio U.S.A. 44110 Toll Free 1-800-338-2204

SE95004 Rev. 2

TABLE OF CONTENTS

Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Pour Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Wire Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operating Instructions General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Approximate Boiling Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Marine Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cleaning Instructions Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Marine Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Faucet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Kettle Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Cord & Plug Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Console Components & Marine Lock . . . . . . . . . . . . . . . . . . . 11-12

Tilting Gearbox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance Inspection & Maintenance Check List . . . . . . . . . . . . . . . . . . . . . 14

Bearing Lubrication Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . 15

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pressure Relief Valve Testing Procedure . . . . . . . . . . . . . . . . . . . 16

Reservoir Fill Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 18

Marine Lock Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure Gauge "O" Ring Replacement Procedure . . . . . . . . . . . 19

Diagnostic Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24

Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26

GENERAL

Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Note: Maximum voltage for LVD (low volt directive for Europe) to be 440 volts for CE marked appliances.

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow Shipping Damage Instructions shown below.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the

reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2. As soon as damage is discovered or

suspected, notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to

examine the damage.

4. Fill out all carrier claims forms and have the

examining carrier sign and date each form.

INSTALLATION

The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance requirements of the kettle. Next, carefully cut open the shipping carton for easy removal of the kettle.

CLEARANCE REQUIREMENTS

* From back of mounting base.

POUR PATH

Kettle Size Min. Max.

3 Gallon 2” 12” 6 Gallon 3.5” 18” 12 Gallon 4” 24” 20 Gallon 6” 28”

Model # Back* Left Side Right Side

KET-3-T 2 1/4” 0 0 KET-6-T 2 3/4” 0 0 KET-12-T 5 1/2” 0 0 KET-20-T 8” 0 0 TKET-3-T 6 5/8” 0 0 TKET-6-T 7 1/8” 0 0 TKET-12-T 9 7/8” 0 0

INSTALLATION

Min.

Max.

ASSEMBLY

Table-Top Models (3, 6 & 12 gallon)

Base Mounting Diagram

Table-top models (3, 6 & 12 gallon - single and twin) must be positioned on a firm, level stand, or existing counter top, and bolted in place. These models are supplied with four threaded mounting bushings welded to the underside of the base. An optional support stand with level adjustable legs is available. Once the kettle is secure, screw tilt handle into the threaded hole provided at the right side of kettle.

Floor Type Leg Mount Models (20 gallon)

Base Mounting Diagram

Position on a firm, level surface, and bolt two flange feet in place. Once the kettle is secure, screw tilt handle into the threaded hole provided at the right of kettle.

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

This kettle is built to comply with applicable standards of manufacturers. Included among these approval agencies are UL, NSF, ASME/Ntl. Bd., CSA, ETL, and others. Many local codes exist, and it is the responsibility of the owner and installer to comply with these codes.

The electrical supply must match the power requirements specified on the kettle’s rating plate. The copper wiring must be adequate to carry the required current at the rated voltage. Refer to the Specification Sheet for all electrical specifications.

Note: Maximum voltage for LVD (low volt directive for Europe) to be 440 volts for CE marked appliances.

WIRE CONNECTION

If unit does not have cord and plug option, remove the screw at the rear of the console cover and remove the cover. A wiring diagram is affixed to the underside of the cover. Feed permanent copper wiring through the cut-out in the rear or bottom of the console, and fasten to the three connection terminal block, which is mounted on the top of the console’s control panel. Be sure to connect the ground wire to the separate ground terminal connector (ground lug). Replace console cover and secure it with the screw.

The kettle is wired for 3-phase operation at the factory. For single phase operation, rewire the terminal block to that shown in the above diagram.

Model # A B C

TKET-3-T 18" 2 1/4" 1 1/4" TKET-6-T 24" 5 5/8" 4 7/8" TKET-12-T 30" 7 7/8"

7 3/4"

5/16" - 18 threaded bushings

1 1/4"

10"

1 1/4"

1.25 "

10"

1 1/4"

14 1/2" 1 1/4"

KET-3-T KET-6-T

KET-12-T

18"

TKET-12-T

TKET-3-T TKET-6-T

12.5"

1 1/4"

12"

1 1/4"

28 1/2" 2 1/4"

KET-20-T

14.5"

32"

THREE PHASE

RED YELLOW BLACK

BLACK

BLUE

L1 L2 L3

RED

SINGLE PHASE

RED YELLOW BLACK

BLACK

BLUE

L1 L2

RED

WATER

The sealed jacket of the electric kettle is precharged with the correct amount of a waterbased formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

Visual Checks

Check Marine Lock. See Marine Lock Testing Procedure (page 19).

2. Check Tilting: A/ Handle is in place and firmly tightened or B/ Gearbox tilts kettle smoothly and freely.

3. Insure there are: A/ four screws securely holding the console

cover and B/

the bottom cover is in place and held with a

nut.

Performance Checks

1. Supply power to the kettle by placing the fused

disconnect switch to the "ON" position.

2. Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow Kettle Venting Procedure on page 12 of this manual.

3. Place the kettle's power ON/OFF switch to the "ON" position.

4. Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached (124°F/50°C). Then the green light will cycle on and off, indicating the element is cycling on and off to maintain temperature.

5. Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the element has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle

is in a tilted position.

6. Raise the kettle to the upright position. The red

"low water" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the Reservoir Fill Procedures on page 17 of this manual.

7. Turn the temperature control knob to "10" (Max.)

and allow the kettle to preheat. The green light should remain on until the set temperature (260°F/127°C) is reached. Then the green light will cycle ON and OFF, indicating the element is cycling ON and OFF to maintain temperature. Fill the kettle with cold water to the steam jacket’s welded seam. Refer to the chart in the next section for the time required to bring the water to a boil.

8. When all testing is complete, empty the kettle

and place the power ON/OFF switch in the “OFF” position.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See complete cleaning instructions on page 6 of this manual.

OPERATING INSTRUCTIONS

General Parts Drawing

ITEM # DESCRIPTION FUNCTION

1. On-Off Toggle Switch Controls electrical power to kettle.

2. Solid State Temperature This control allows the operator to adjust the kettle temperature in

Control Knob increments from 1 (Min.) to 10 (Max.). (see Temperature Range

Chart in the Operating Instructions section on page 5 of this manual).

3. Heat Indicator Light (Green) When lit, indicates that the kettle burner is on.

Cycles ON-OFF with burner.

4. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate

in this condition (see Reservoir Fill Procedures on page 12 of this manual).

5. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as

vacuum in inches of mercury.

6. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is

an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure.

7. Tilting Handle Used for tilting the kettle.

8. Marine Lock Prevents unit from accidental tilting.

7 6

4 3

OPERATING THE KETTLE

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.

1. Before turning kettle on, read the

Vacuum/Pressure Gauge (5). The gauges needle should be in the green zone. If the needle is in the "VENT AIR" zone, refer to the Kettle Venting Instructions (page 17). Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi, while cooking a water base product.

2. Ensure that the electrical service to the kettle

is turned on at the fused disconnect switch.

3. Place the kettle's On-Off Toggle Switch (1) to

the "ON" position.

Temperature Range Chart

4. Preheat the kettle by turning the Solid State

Temperature Control Knob (2) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (3) will remain lit, indicating the burner is lit, until the temperature setting is reached. When the green light goes off, the heaters are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before

heating is begun.

5. Place food product into the kettle. The Heat Indicator Light (Green) (3) will cycle on and off indicating the elements are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The Low Water Indicator Light (Red) (4) should not be lit during kettle operation. This light indicates that the elements have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position. However, the kettle cannot be operated when the red light remains lit while the kettle is in the upright position. This indicates a low water condition, and water must be added to the reservoir. Refer to Reservoir Fill Procedures on page 17 of this manual for details.

6. When cooking is completed place On-Off Toggle Switch (1) to the "OFF' position.

7. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the Cleaning Instructions (page

6) for detailed kettle washing procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times required for electric kettles of various capacities to boil water. The temperature control knob must be set at “10” (Max.) throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam. resulting in a kettle filled to 2/3 capacity.

Approximate Boiling Times

Kettle Capacity Minutes

3 gallon/11 litre 15 6 gallon/23 litre 20 12 gallon/45 litre 25 20 gallon/80 litre 40

Temperature Approximate

Control Product Temperature Setting °F °C

1. (Min.) 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

10. (Max.) 260 127

NOTE: Certain combinations of ingredients will

result in temperature variations

MARINE LOCK

Your unit is equipped with a marine lock to prevent accidental tilting. The following procedure should be used to tilt the kettle.

1. Grasp the tilt handle.

2. Hold the latch down to unlock tilting mechanism.

3. Pull the handle to tilt kettle.

4. To lock, return the kettle to its upright position

and push handle back.

NOTE: Inspect lock daily to ensure it is free moving and does not bind or stick. Clean lock if necessary (see Cleaning Instructions below for details).

LATCH

CARE AND CLEANING

Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

WARNING: Do not use chloride base detergents. WARNING: If any gaskets or seals are found

defective, replace or repair immediately. (See Service Parts Drawings for part identification.)

1. Place the kettle's On-Off Toggle Switch (1) to

the "OFF" position.

2. Prepare a warm water and mild detergent

solution in the kettle.

3. Remove food soil inside the kettle using a

nylon brush. Do not use a metal bristle brush, as this may permanently damage the kettle's stainless steel surface.

4. Loosen food which is stuck to the kettle by

allowing it to soak at a low temperature setting.

5. Tilt kettle forward to drain wash water.

6. Rinse kettle interior thoroughly, then drain the

rinse water.

7. Using mild soapy water and a damp sponge,

wash the exterior of the kettle, rinse, and dry.

8. Leave the cover off when the kettle is not in use.

NOTE: For more difficult cleaning applications

one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water. Avoid the use of chloride cleansers, which may damage the kettle's stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the kettle. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

NOTE: Unit should not be cleaned with a water jet.

MARINE LOCK

Use a small nylon bristle brush to remove food and debris from pivot point. If lock is still sticking have maintenance disassemble and clean pieces individually and reassemble.

Disassembly

1. Disconnect power from kettle.

2. Remove console cover from top of kettle's

console.

3. Remove locknut and lockwasher from inside

console.

4. Remove shoulder bold from latch.

5. Clean all parts. Re-Assembly

6. Apply locktight to

shoulderbolt where illustrated. Replace shoulder bolt and latch and tighten firmly.

7. Replace lockwasher and locknut inside the

console and tighten firmly.

8. Test Marine Lock. See Marine Lock Testing

Procedure (page 19).

9. Replace console cover.

CLEANING INSTRUCTIONS

Latch

Shoulder Bolt

Carefully apply locktight to the

final two threads.

Lockwasher

Locknut

FAUCET ASSEMBLY

ITEM PART DESCRIPTION QTY. NO. NO.

1. KE50825-2 3/4" Spout (KET-3/6/12/20-T) . . . . . . .1

KE50825-9 3/4" Spout (TKET-3/6/12-T) . . . . . . . . .1

2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . .1

3. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . .1

4. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . .1

5. SE50020 Hot Water Stem Assembly . . . . . . . . .1

(Double Pantry only)

6. SE50021 Cold Water Stem Assembly . . . . . . . .1

7. KE51401 Single Pantry Body . . . . . . . . . . . . . .1

(c/w Item No. 6)

8. KE50335 Adapter Washer . . . . . . . . . . . . . . . .1

(Single Pantry only)

9. KE51403 Double Pantry Body . . . . . . . . . . . . .1

(c/w Item No. 5&6)

10. KE54159 Faucet Mounting Bracket . . . . . . . . . .1

11. FA11258 Hex Cap Screw . . . . . . . . . . . . . . . . .2

12. FA30505 Washer . . . . . . . . . . . . . . . . . . . . . . .2

13. FA21008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . .2

14. SE50447 Washer Horseshoe . . . . . . . . . . . . . .1

SERVICE PARTS

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

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