Cleveland KEP Service Manual

Repair Manual
Pedestal Electric
UNITED STATES
CANADA
Self-Contained Kettle
Model KEP
1333 East 179th St., Cleveland, Ohio 44110 Phone: (216)481 -4900 • Telex: 98-0546 • FAX: (216) 481-3782
Garland Commercial Ranges 1177 Kamato Road Mississaugha. Ontario. Canada L4W7X4 Phone: (416) 624 -0260 • FAX: (416) 624-0623
KET-13
Cleveland WARRANTY AND
LIMITED EXTENDED WARRANTY COVERAGE
LIMITED WARRANTY
Cleveland Range products are warranted to the original purchaser to be free from defects in material
and work manship under normal use and service for the standard warranty period.
Cleveland Range agrees to repair or replace, at its option, f.o.b. factory, any pan which proves to be defective due to defects in material or workmanship during the warranty period, providing the equipment has been unaltered. and has been PROPERLY INSTALLED MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER'S MANUAL.
CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental United States. Hawaii, and Canada) for reasonable labor required to repair or replace, at our option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship, during the labor warranty period. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round-trip), but does not include post start -up, tightening loose fittings, minor adjustments, maintenance, cleaning or descaling.
The standard labor warranty allows factory payment of reasonable labor required to repair or replace such defec tive pans. Cleveland Range will not reimburse the expense of labor required for the repair or replacement of parts after the standard warranty period, unless an Extended Labor Warranty Contract has been purchased to cover the equipment for the balance of the warranty period from the date of equipment installation, start -up, or demonstration.
PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER. THE OWNER-USER, OR INSTALLING CONTRACTOR. AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the responsibility of the owner and installer to comply with these codes. Cleveland Range equipment is built to comply with applicable standards for manufacturers, including UL, A.G.A., NSF. ASME/Ntl. Bd., CSA. CGA, ETL. and others.
BOILER (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER. AND IS NOT COVERED BY THIS WARRANTY The use of good quality feed water is the responsibility of the Owner-User (see Water Quality Requirements below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies, including boiler hand gaskets, are not warranted beyond the first 90 days after the date the equipment is placed into service if no preventive maintenance records are available showing des caling every 90-120 days.
WATER QUALITY REQUIREMENTS
TOTAL DISSOLVED SOLIDS less than 60 parts per million TOTAL ALKALINITY less than 20 parts per million SILICA less than 13 parts per million CHLORIDE less than 30 parts per million pH FACTOR greater than 75
The foregoing shall constitute the sole and exclusive remedy of original purchaser and the fun liability of Cleveland Range for any breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES. WHETHER WRITTEN. ORAL, OR IMPLIED. INCLUDING ANY WARRANTY OF PERFORMANCE. MERCHANTABILITY, OR FITNESS FOR PURPOSE, A ND SUPERSEDES AND EXCLUDES ANY ORAL
WARRANTIES OR REPRESENTATIONS. OR WRITTEN WARRANTIES OR REPRESENTATIONS. NOT EXPRESSLY DESIGNATED IN WRITING AS A "WARRANTY" OR "GUARANTEE" OF CLEVELAND RANGE MADE OR IMPLIED IN ANY MANUAL. LITERATURE. ADVERTISING BROCHURE OR OTHER MATERIALS.
Cleveland Range's liability on any claim of any kind. including negligence, with respect to the goods or services covered here under. shall in no case exceed the price of the goods or services, or part thereof, which gives rise to the claim. IN NO EVENT SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL. OR CONSEQUENTIAL DAMAGES. OR ANY DAMAGES IN THE NATURE OF PENALTIES.
LIMITED EXTENDED WARRANTY COVERAGE
The purchase of a Limited Extended Warranty Contract extends the standard warranty coverage to the purchased period of time (one to four years) from the date of installation, start-up, or demonstration, whichever is sooner.
MODEL KEP
OPERATING CONTROLS AND INDICATORS
For your better understanding and confidence, the following explanation of the
control system used on this kettle is offered.
Item No. Description Function
7 On-Off Toggle Switch (Kettle
Bottom Dwg.)
Controls electrical power to the kettle.
2 Solid State Temperature
Control (Control System Dwg.)
8 Heat Indicator Light (Green)
(Kettle Bottom Dwg.)
12 Low Water Indicator Light
(Red) (Kettle Bottom Dwg.)
14 Vacuum/Pressure Guage
(Kettle Bottom Dwg.)
5 Pressure Relief Valve (Kettle
Bottom Dwg.)
2 Chrome Plated Brass Vent
(Kettle Bottom Dwg.)
1-7 Draw-Off Valve (Draw-Off
Valve Dwg.)
Service Cover (Not Shown) Located at the front of kettle support column.
This control allows the operator to select kettle heat increments from Min. to Max. (see temperature setting chart in the operating instructions section of this manual).
When lit, indicates that the kettle heating elements are on. Cycles On-Off with thermostat control.
When lit, indicates that the heating elements have cut out and the unit requires more water. (See
Reservoir Fill procedure).
Indicates steam pressure in PSI inside the steam jacket as well as vacuum in inches of mercury.
In the unlikely event that there is an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure.
This is used to vent the kettle if there is insufficient vacuum as well as for refilling the kettle with water. (See Venting Instruction and Reservoir Fill
Procedures ).
This valve is used to empty the kettle of either food product or wash water. It is supplied as standard equipment on Stationary models and is optional on Tilting kettles.
Remove this cover for easy access to contactors. kettle control box etc.
MODEL KEP
KETTLE BOTTOM
Item No. Part No. Description Qty.
1 FI05025 Bleed Vent Elbow 1 2 KE50570 Bleed Vent Nut 1 3 FI05022 Connector 1 4 KE50556 Probe - Low Water 1 5 KE50998 Safety Valve 55 PSI. 1 6 KE50997 Blow Down Tube 1 7 KE50504 Toggle Switch 1 8 KE50568 L.E.D. Green 1 9 SK50062 Rubber Boot 1 10 KE50988 Potentiometer 1 11 KE50569 Knob 1 12 KE50567 L.E.D. Red 1 13 KE50558 Safety Thermostat 1 14 KE50429 Pressure Guage 1 15 KE00515 Thermistor 1 16 KE51005 Rotary Seal 1
Use only replacement parts which are factory supplied as to preserve the certification of Underwriters Laboratories, American Gas Association. Canadian Standards Association or Canadian Gas Association (as applicable). The use of other than factory supplied replacement parts will void the warranty.
MODEL KEP
Item No.
Part No.
Description
Qty.
CONTROL SYSTEM
1 KE51322 Contactor (Furnas) 2 2 KE00458 Kettle Control Box 1 3 KE50752 Transformer 1 4 KE50753 Relay 1 5 KE51225 Edge Connector 1 6 KE51226 Connector Pin 1 7 KE50376 Terminal Block - End Section 1 8 KE50377 Terminal Block Section 3
Use only replacement parts which are factory supplied as to preserve the certification of Underwriters Laboratories, American Gas Association. Canadian Standards Association or Canadian Gas Associati on (as applicable). The use of other than factory supplied replacement parts will void the warranty.
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