Cleveland KEL-80-T Installation Manual

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com
SE95036 Rev. 6
Operators Manual
d
Enodis
For a complete Service Manual refer to www.clevelandrange.com
Installation & Operation
Electric Floor Model Kettles
For units built after August 1999
KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100
KEL-25-T, KEL-40-T, KEL-60-T, KEL-80-T, KEL-100-T
KEL-40-SH, KEL-40-TSH, KEL-60-SH, KEL-60-TSH
Clev elan
For your safety
DANGER
Keep clear of pressure relief discharge.
IMPORTANT
Inspect unit daily for proper operation.
CAUTION
Surfaces may be extremely hot! Use protective equipment.
Keep hands away from moving parts and pinch points.
Do not fill kettle above recommended level marked on outside of kettle.
Wear protective equipment when discharging hot product.
Do not lean on or place objects on kettle lip.
SERVICING
Shut off power at main fuse disconnect prior to servicing.
GAS APPLIANCES
Do not attempt to operate this appliance during a power failure.
Stand clear of product discharge path when discharging hot product.
Ensure kettle is at room
0
temperature and pressure gauge is showing zero or less prior to removing any fittings.
Keep appliance and area free and clear of combustibles.
GENERAL
Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.
This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
Note: Maximum voltage for LVD (low volt directive for Europe) to be 440 volts for CE marked appliances.
INSPECTION
Before unpacking visually inspect the unit for evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow Shipping Damage Instructions shown below.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the damage.
4. Fill out all carrier claims forms and have the examining carrier sign and date each form.
INSTALLATION
The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance and drain requirements in order to determine the location of the kettle. Next, carefully cut open the shipping carton for easy removal of the kettle.
CLEARANCE REQUIREMENTS & RECOMMENDED FLOOR DRAIN LOCATIONS
INSTALLATION
Model # ABCD
KEL-25 22 3/8” 34” 5 1/4” 11 1/4”
KEL-30 25 3/8” 37” 6 3/4” 12 3/4”
KEL-40 28 5/8” 40” 7 3/4” 13 3/4”
KEL-40-SH 32 1/2” 44” 9 1/2” 15 1/2”
KEL-60 32 1/2” 44” 9 1/2” 15 1/2”
KEL-80 35 7/8” 47” 11 1/4” 17 1/4”
KEL-100 38 3/8” 50” 12 1/2” 18 1/2”
KEL-25-T 22 1/4” 51 3/4” 4 24”
KEL-40-T 26 56 5 1/2” 28 1/2”
KEL-60-T 29 3/4” 62 1/2” 5 1/2” 31”
KEL-80-T 30 1/2” 65 3/8” 5 1/2” 35 1/2”
KEL-100-T 34 1/8” 69 1/4” 4” 40 1/2”
Clearance Requirements
Back Left Side Right Side *
0 0 12'
*
Minimum recommended clearance for service
** Above dimensions apply to standard 2" Tangent Draw-Off Valve
only. For other valves consult factory.
Recommended Floor Drain Locations
**
Tilting
Models
Stationary
Models
2" Tangent
Draw-Off
Valve
B
RECOMMENDED FLOOR DRAIN
A
2" Tangent
Draw-Off
Valve
B
RECOMMENDED FLOOR DRAIN
A
RECOMMENDED
RECOMMENDED
FLOOR DRAIN
FLOOR DRAIN
C
D
RECOMMENDED
FLOOR DRAIN
12" x 12"
C
D
RECOMMENDED FLOOR DRAIN DETAIL
ASSEMBLY
Position the kettle in it's permanent location, and level the kettle by turning the adjustable flanged feet. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer). There are three bolts required to secure each of the flanged feet.
WIRE CONNECTION
Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No. 70-1990 (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.
The electrical supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage.
Note: Maximum voltage for LVD (low voltage directive for Europe) to be 440 volts for CE marked appliances.
The kettle is wired for 3-phase operation at the factory. For single phase operation, rewire the terminal block to that shown in the above diagram.
Note: Ensure main power is turned off before connecting wires.
Stationary Models
Remove the screws securing the dome-shaped service cover underneath the kettle and remove the cover. A wiring diagram is affixed to the inside of cover. Fasten permanent copper wiring to the three-connection terminal block, Be sure to connect ground wire to the separate ground terminal connector (ground lug). Slide the cover's slot over the wiring and secure the cover to kettle with the screws.
Tilting Models
First remove the handwheel by loosening the allen screw. Then remove the two screws at the front and rear of the console cover and remove the cover. A wiring diagram is affixed to the underside of the console cover. Feed permanent copper wiring through the cut-out in the bottom of the console, and fasten to the three-connection terminal block. Be sure to connect the ground terminal connector (ground lug). Replace the console cover and handwheel.
WATER
The sealed jacket of the electric kettle is precharged with the correct amount of a water­based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.
Flanged Foot Detail
RECOMMENDED FLOOR DRAIN
4" MINIMUM, 6" RECOMMENDED
FLOOR SLOPE
1" IN 4'
PIPE DRAIN RECOMMENDED
MINIMUM VALVE SIZE PLUS 1"
FLANGED FOOT (5" DIA)
(3) 7/16" DIA.
3 1/8"
HOLES
THREE PHASE
RED YELLOW BLACK
BLACK
BLUE
L1 L2 L3
RED
SINGLE PHASE
RED YELLOW BLACK
BLACK
BLUE
L1 L2
RED
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