Cleveland IBC-100 User Manual

Cleveland
P
roject ________________________________
Item __________________________________
Quantity _______________________________
F
A
pproval _______________________________
D
ate __________________________________
1333 East 179 St.,
Cleveland, Ohio, U.S.A. 44110
Tel: 1-216-481-4900
Fax: 1-216-481-3782
Web Site: www.ClevelandRange.com
Email: Steam@ClevelandRange.com
COOK CHILL SYSTEMS
Cook/Chill Systems
AIR AGITATED ICE BUILDER
Cleveland Standard Features
I Direct expansion ice builder, with externally equalizing
thermostatic expansion valves.
I For operation with R-22, 404A or R507 refrigerant
(please specify).
I Liquid and suction headers are provided with single point
connections to the condensing unit.
I Coils are factory pressure tested, dried using a deep
vacuum, and filled with dry nitrogen at atmospheric pressure for shipping.
I For fast, even temperature distribution the water return is
located on the rear of the tank and the chilled water outlet on the front.
I Tank is constructed of 1/4" steel plate with angle stiffeners,
and all seams are double welded.
I 2" thick insulation between double plated tank bottom. I Tank sides and ends have a 3" polystyrene insulation
between the tank wall and the outer sheathing of stucco embossed aluminum.
I Interior of the tank is coated with a zinc dust primer. I Standard top 2" insulated covers are sectional, overlapping,
and self-draining.
I Air blower with removable air distribution pipes, located
between each vertical bank of ice coils, for even ice build-up and melting.
I Automatic ice bank control with temperature and
conductivity sensors. Indicates low ice condition.
I Waterproof control box mounted to outside of tank. I Automatic water level control furnished with 3/4" water
solenoid valve.
I Available in sizes for up to 100,000 lbs. capacity.
I Accepted for use in U.S.D.A. Inspected Facilities
Options & Accessories
Ë Ice water control panel for location in production area (model
IW-CP).
Ë Condensing units for indoor or outdoor installation, air or
water cooled (specify).
Ë Water circulating pumps (must be sized by mechanical engi-
neer).
Ë Pump package stand with premounted water circulation
pump and air blower, complete with motor starters.
Ë Stainless steel evaporator coils. Ë All stainless steel ice builder.
MODELS: IBC-50 IBC-150 IBC-250 IBC-450
IBC-75 IBC-175 IBC-300 IBC-500IBC-100 IBC-200 IBC-350 IBC-600IBC-125 IBC-225 IBC-400 IBC-1000
Short Form Specifications
Shall be Cleveland Model IBC-____; ____,000 lbs., capacity air agitated ICE BUILDER for direct expansion operation; thermostatic expansion valves; liquid and suction headers are provided with single point connections to condensing unit. The coils are factory tested, dried using a deep vacu­um. Unit includes: Automatic water level control, insulated covers, ice bank control, liquid line solenoid and air agita­tion package. Tank is constructed of 1/4" steel plate with angle stiffeners, 3" polystyrene insulation on sides and ends, 2" thick insulation on bottom. The exterior is covered by stucco embossed aluminum panels.
SECT. XIV PAGE 39
0609
FRONT VIEW
PLAN VIEW
RECOMMENDED
FLOOR SINK
W
LIQUID
H
24"
OUTLET
SUCTION
EXPANSION VALVE
REFRIGERANT
THERMAL
INLET
LIQUID
SUCTION O
UTLET
REFRIGERANT INLET
ICE WATER OUTLET
D1 DRAIN
COLD CITY WATER
CONTROL BOX
WATER LEVEL
ICE BANK &
AIR BLOWER
L
INLET 1" NPT
D
1 & D2
ICE WATER
RETURN
ICE WATER
RETURN
ICE WATER
OUTLET
MINIMUM CLEARANCE
FRONT 36" SIDE 24" REAR 36"
ICE WATER CONNECTIONS
IBC-50 to IBC-100 3" IBC-125 to IBC-250 4" IBC-300 to IBC-500 5" IBC-600 6" IBC-1000 8"
LIQUID INLET
IBC-50 to IBC-100 7/8" IBC-125 to IBC-250 1 1/8" IBC-300 to IBC-400 1 3/8" IBC-500 (2) 1 1/8" IBC-600 to IBC-1000 (2) 1 3/8"
SUCTION OUTLET
IBC-50 to IBC-75 1 3/8" IBC-100 to IBC-175 2 1/8" IBC-200 to IBC-250 2 5/8" IBC-300 to IBC-450 3 1/8" IBC-500 (2) 2 5/8" IBC-600 to IBC-1000 (2) 3 1/8"
AIR BLOWER INLET
IBC-50 to IBC-75 3/4" IBC-100 to IBC-200 1" IBC-225 to IBC-450 1 1/2" IBC-500 to IBC-1000 2"
DIMENSIONS
ICE
OVERALL OVERALL OVERALL
TANK NO. OF
OVERFLOW
D2
IBC-50 to IBC-1000 2"
DRAIN
D1
IBC-50 to IBC-1000 3"
STORAGE TANK TANK TANK WATER AIR THERMAL SHIPPING OPERATING CAPACITY LENGTH WIDTH HEIGHT CAPACITY BLOWER EXP. WEIGHT WEIGHT
MODEL (LBS) LW H(GALS) HP VALVES (LBS) (LBS)
IBC-50 5000 107" 69" 75" 1400 1/2 4 4470 16260 IBC-75 7500 122" 84" 75" 2150 1/2 5 5050 22900 IBC-100 10000 153" 84" 75" 2800 1 1/2 5 6500 29980 IBC-125 12500 153" 84" 90" 3150 1 1/2 5 9000 35150 IBC-150 15000 178" 84" 90" 3750 1 1/2 5 10500 42100 IBC-175 17500 173" 84" 105" 4350 3511500 47600 IBC-200 20000 194" 84" 105" 4950 3512750 54400 IBC-225 22500 184" 98" 105" 5550 3613250 59300 IBC-250 25000 201" 98" 105" 6100 3614750 66100 IBC-300 30000 236" 98" 105" 7250 3617250 78300 IBC-350 35000 236" 113" 105" 8450 3719500 90700 IBC-400 40000 206" 127" 120" 9550 3820250 100700 IBC-450 45000 228" 127" 120" 10700 3822500 112650 IBC-500 50000 381" 98" 105" 12100 5 12 28500 130400 IBC-600 60000 339" 113" 120" 14450 5 14 31000 152750 IBC-1000 100000 479" 127" 120" 23500 5 16 48500 246500
NOTES: LIQUID LINE SOLENOID VALVE, SIGHT GLASS AND AIR BLOWER SHIPPED LOOSE.
REGRIGERANT NOT SUPPLIED BY CLEVELAND RANGE.
Cleveland Range reserves right of design improvement or modification, as warranted.
(NOT TO SCALE)
SECT. XIV PAGE 40
0609
Litho in USA
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