Cleveland 36CSM16, 36CDM16, 36CGM16300 User Manual

Cleveland Range
36CSM16
REPAIR MANUAL
Model No. 36CEM1648
36CGM16300 36CDM16
Cleveland Range, Inc.
UNITED STATES 1333 East 179th St.
Cleveland, Ohio 44110 Phone: (216) 481-4900 • Telex: 98-0546 • FAX: (216) 481-3782
CANADA
Garland Commercial Ranges • 1177 Kamato Rd.
Mississauga, Ontario CN L4W 1X4 Phone: (416) 624-0260 • FAX: (416) 624-0623
FSC-04
Installation, Use and Care Instructions
INSTALLATION
Convection Pro XVI
INSTALLATION SAFETY
WARNING
Installation of this equipment must be accomplished by qualified installation personnel, working to all applicable local and national codes. Improper installation of this product could cause injury or damage.
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
The flooring that will be directly under the boiler must also be made of a noncombustible material.
Cleveland Range equipment is designed and built to comply with applicable standards for manufacturers. Included among those certification agencies which have approved the safely of the equipment design and construction are: UL, A.G.A., NSF, ASME, CSA, CGA, and others.
Cleveland Range equipment is designed and certified for safe operation only when permanently installed in accordance with local and/or national codes. Many local codes exist and it is the responsibility of the owner and installer to comply with these codes.
In no event shall Cleveland Range assume any liability for consequential damage or injury resulting from installations which are not in strict compliance with our installation in­structions. Specifically, Cleveland Range will not assume any liability for damage or injury resulting from improper instal ­lation of equipment, including, but not limited to, temporary or mobile installations.
INSTALLATION INSTRUCTIONS
1. These instructions must be retained by the owner/user for future reference. Gas-fired boilers are only to be installed in noncombustible areas that have provisions for adequate air supply. The term "boiler" will be used synonymously with "steam generator".
2. Position: For proper operation and drainage, the equipment must be level. It should be placed next to an open floor drain. DO NOT POSITION THE UNIT DIRECTLY ABOVE THE FLOOR DRAIN. Observe all clear ance requirements to provide air supply for proper operation, as well as sufficient clearance for servicing. The surrounding area must be free and clear of combustibles. Dimensions and clearance specifications are shown on the specification sheet.
3. Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No. 70-1987. Installation in Canada must be in accordance with the Canadian Electrical Code CSA Standard C22.1. Equipment that is con-
nected to electricity must be grounded by the installer. A wiring diagram is provided inside the base cabinet.
WARNING
INJURY TO PERSONNEL AND EQUIPMENT DAMAGE may result from an improper drain connection.
4. The drain line outlet discharges exhaust steam and hot condensate. Connect 1-1/2-inch IPS piping (or larger) 10 extend the drain line to a nearby open floor drain. Up 10 two elbows and six feet of 1-172-inch IPS (or larger) extension pipe should be connected to the drain termination. Drain piping extended six to twelve feet, or using three elbows, should be increased to 2-inch IPS No more than two pieces of Cleveland Range equipment should be connected to one common drain line. The maximum length of extension from the drain termination should not exceed six feet and use no more than TWO elbows - The extension piping must have a gravity flow and vent freely to the air. This drain outlet must be free-vented to avoid the creation of back pressure in the steamer cooking compartments. To ensure a vented drain line, DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT THE DRAIN OUT LET DIRECTLY TO THE FLOOR DRAIN OR SEWER LINE. Do not run the drain line discharge into PVC drain piping or any other drain piping material not capable of sustaining 180°F operation-
NOTE: Direct-steam connected pressure steamers do not require
a cold water connection, and therefore steps 5 and 6 do not apply. Refer directly to step 7. A kettle fill faucet, if so equipped, requires a hot and/or cold water connection The data contained in step 5 for
cold water also applies to hot water.
5. Connect COLD water supply plumbing to the line strainer. (Never connect hot water to the boiler water fill line strainer.) Constant flow pressure must be maintained between 35 and 60 psi, and not experience a pressure drop below 35 psi when other appliances are used. If the water pressure exceeds 60 psi, a pressure reducing valve must be installed in the water supply plumbing to reduce the water pressure to less than 60 psi- Locations and pressure data are shown on the specification sheet. 1/4 -inch IPS plumbing is sufficient for water supply lines up to 20 feet in length, but water supply lines longer than 20 feet should beat least 3/8 -inch IPS. Flush water supply lines thoroughly before connecting them to the unit. Use water which is low in total dissolved solids content and low in gas content to prevent internal scaling, pitting and corrosion of the steam generator, and carry-over of minerals into the steam. Water which is fit to drink can still contain highly detrimental impurities.
NOTE: If equipped with a kettle and kettle water fill swing
spout, 3/8 -inch (10mm) hot and/or cold water con­nections) will be required at the swing spout valve.
6. Turn on the cold water supply to the unit. Ensure that the manual water valve, inside the base cabinet, is open.
Printed 6/90 Cleveland Range, Inc.
Installation, Use and Care Instructions
Convection Pro XVI
Connect the primary fuel supply in accordance with the following instructions. Location and other data are shown on the specification sheet.
For Gas-Fired Steam Generators: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. Install a sediment trap (drip leg) in the gas supply line, then connect gas supply piping to the boiler gas val ve piping. GAS-FIRED EQUIPMENT IS DESIGNED FOR INSTALLATION ONLY IN NON­COMBUSTIBLE LOCATIONS. THIS INCLUDES THE FLOORING THAT WILL BE DIRECTLY UNDER THE EQUIPMENT. Location, plumbing size, and pressure data are shown on the specification sheet. Boilers rated at less that 225,000 BTU require 3/4 -inch IPS gas supply piping, and boilers rated at 225,000 BTU or more require 1-inch IPS gas supply piping. Natural gas pressure must be between 4" -14" water column, and L.P. gas supply pressure must be between 12" - 14" water column. NEVER EXCEED 14" WATER COLUMN (1/2 psi) GAS PRESSURE. If the gas supply pressure exceeds 14" water column, a pressure regulating valve must be installed in the gas supply plumbing to reduce the gas pressure 10 less that 14" water column. Installation must be in accordance with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI 7.773.1-
1984. Installation in Canada must be in accordance with Installation codes for Gas Burning Appliances and Equip­ment B149.1 and B149.2 Use a gas pipe joint compound which is resistant to LP gas. Turn the gas valve control knob to ON (the word "on" on the knob will be opposite the index on the valve's body). Test all pipe joints for leaks with soap and water solution. Never obstruct the flow of combustion and ventilation air. Observe all clearance requirements to provide adequate air openings into the combustion chamber. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 14" water column (1/2 psi or 3.45 kPa). The appliance must be isolated from the gas supply piping system at test pressures equal to or less than 14" water column (1/2 psi or
3.45 kPa). A permanent 115 volt electrical connection is required at the junction box. The junction box location is shown on the specification sheet. The unit must be electrically grounded by the installer.
For Electric-Powered Steam Generators: Connect electric power: location and data are shown on the specification sheet. Provide connection as required by the unit; either directly to the single contactor, or to the terminal block (when equipped with multiple contactors). Electric supply must match power requirements specified on the data plate inside the base cabinet. The copper wiring must be adequate to carry the required current at the rated voltage. A separate fused disconnect switch must be supplied and installed. The unit must be electrically grounded by the installer.
For Steam Coil Steam Generators: Conned steam supply piping to the input side of the steam coil Location and pressure data are shown on the specification sheet. Incoming steam pressure must be regulated between 35 and 45 psi. A 3/4 -inch strainer, equipped with a 20 mesh stainless steel screen, must be supplied and installed at the incoming steam connection point. Flush the steam line thoroughly before connecting it to the boiler. To ensure an adequate volume of steam, the branch steam supply line must be 3/4 -inch IPS minimum. Connect the inverted bucket trap to the outlet end of the steam coil. Fill the trap with water before installing it. A permanent 115 volt electrical connection is required at the junction box. The junction box location is shown on the specification sheet. The unit must be electrically grounded by the installer. For Direct -Steam Connected Steamers/Kettles: Connect steam supply piping to the input side of the line strainer. Location and pressure data are shown on the specification sheet. Flush the steam line thoroughly before connecting it to the steamer. To ensure an adequate volume of steam, the branch steam supply line must be 3/4 -inch IPS minimum. (Direct-steam-connected kettles require 1/2 -inch IPS pipe if the kettle total capacity is 20 gallons or less, and 3/4 -inch IPS pipe if the total capacity exceeds 20 gallons.) A permanent 115 volt electrical connection is required at the junction box. The junction box location is shown on the specification sheet. The unit must be electrically grounded by the installer.
Installation Checks
Proper operation of the Cleveland Convection Pro XVI steamer is dependent upon proper installation. After the steamer has been installed, a few quick checks could save unnecessary service calls.
1. The unit must be level
2. The Convection Pro XVI steamer requires a cold water connection for proper, efficient operation. DO NOT USE HOT WATER. The cold water must be connected to the line strainer, located at the front lower -right of the steamer base.
3. Check that the manual water supply valve is open.
4. Check all water supply lines and valves for leaks.
5. Check that the water supply pressure and water quality meet the requirements of installation paragraph 5.
6. On electric units, verify that the supply voltage meets the voltage requirements on the rating plate inside the base cabinet, and the voltage shown on the packing slip. Verify that the unit is protected with a separate fused disconnect, and is properly grounded in accordance with the National Electric Code.
7. On gas, steam coil, and direct-steam-connected units, verify that there is a 115 Volt connection at the handi -box located on the left side of the base at the bottom front.
Cleveland Range, Inc. Printed 6/90
Installation, Use and Care Instructions
Convection Pro XVI
8. On steam coil units, the incoming steam pressure must be 35 to 50 psi
Less than 35 psi will not effectively operate the unit. Pressure in excess of 50 psi must be reduced (with a pressure reducing valve) to 35 to 50 psi
WARNING
INJURY TO PERSONNEL AND EQUIPMENT DAMAGE may result from an improper drain connection.
9. Check that the drain lines meet the installation requirements specified in installation paragraph 4.
lO. After completing checks 1 through 9, and correcting any
deficiencies, refer to the Start-up and Preheat instructions in the Operation section. Verify that the unit operates property, and make checks 11 and 12.
11. Check to ensure that the water in the boiler sight gage glass automatically stays about 1/3 full when the boiler is started up and operated.
12. Check 10 ensure that the steam pressure gage registers 10 psi.
The steam pressure is factory-adjusted 10 provide the proper pressure. In some cases, however, the factory setting may shift due to shaking in transit, and resetting will be required after installation. Proper adjustments and maintenance procedures are detailed on separate data sheet entitled "Steam Pressure Adjustments." Adjust ments should be made only by qualified service personnel. The factory pressure settings shown in the accompanying chart should never be exceeded.
Gage Pressure Reading with No Steam Flow* (Static Pressure)
Self-Contained Steam Generator, Gas or Electric
Operating Pressure Switch 10 psi High Limi t Safety Pressure Switch 15 psi
Setf-Contained Steam Coil Generator Operating Pressure Switch 10 psi
High Limit Safety Pressure Switch 15 psi Steam Supply Pressure Range 35-45 psi
OPERATION
Operation of the Cleveland Range Convection Pro XVI steamer is very easy. Each operator should read and understand the following procedures to effectively start, operate, and shut down the steamer each day. The owner(s) and operator(s) of this equipment should be aware that live steam can cause serious injuries, and pay particular attention to the WARNINGS in this text. These instructions are to be retained by the owner(s) and operator(s) for future reference.
Controls and Control Panels
There are two steam generator control arrangements and two steamer compartment control panels available for Cleveland Range Convection Pro XVI steamers. The steam generator controls are illustrated in Figure 1. The steamer compartment control panels are illustrated in Figures 2 and 3. Compare these figures with the equipment supplied, and identify which control and panel combinations apply.
Steam Generator Controls
The steam generator controls are located on the front face of the steamer base unit. The switches are to the left of the pressure gage, as illustrated in Figure 1. Most Cleveland Range Convection Pro XVI steamers have a steam generator built into the base unit which supplies steam to the cooking compartments. However, an external steam supply may also be used. Units with a built-in boiler have both the POWER rocker switch and the STEAM momentary switch next 10 the pressure gage. Units with an external steam supply have the POWER rocker switch only. They do not have the STEAM momentary switch.
Steamer Compartment Control Panels
Figure 2 illustrates the standard electronic controls: the Key Pad Control Panel. This panel has a rocker switch, a key pad, and a digital timer. Figure 3 illustrates the optional electromechanical controls: the Dial Timer Control Panel. This panel has a rocker switch and dial timer. Steamer functions are the same for both the standard and optional panel configurations. Operating details are slightly different especially when setting the automatic operating time. For clarity, two sets of instructions are provided for cooking operations.
Direct-Connect (to House Steam Supply) Steamer Pressure Reducing Valve 10 psi
Steam Supply Pressure Range 15-45 psi *with or without kettle
Printed 6/90 Cleveland Range, Inc.
Installation, Use and Care Instructions
Convection Pro XVI
2. Start the steam supply. The steam supply is either an integral steam generator (boiler) built into the base unit, an external steam supply.
• For units without a built -in boiler, refer to the start-up procedures for the external steam supply and be sure it is running properly - As soon as the pressure gage on the Convection Pro XVI Steamer registers 10 psi, steamer preheating may begin. Skip the remainder of step 2, and begin step 3, preheat instructions.
• For units with a built -in boiler, fill the boiler with water and start the steam generator as described in steps a.through d. below.
a. Press the ON end of the POWER on-off rocker switch
located next to the steam pressure gage (Figure 1). The red indicator light in the POWER rocker switch turns on and the steam generator begins to fill with water. This takes about 5 minutes.
b. When the water level in the steam generator reaches a safe
operating level, the amber light in the STEAM momentary switch turns on. Whenever the amber light is on, the heaters, steam supply, or burners are off, and no steam is being generated. The energy source (electric, gas, etc.) cannot be activated until the boiler contains sufficient water, indicated by the amber light.
c. Press the STEAM momentary switch to produce steam in
the boiler. This activates the energy source (electric heaters, gas burners, or steam solenoid valve) and the amber light turns off.
The STEAM switch must be pressed to re-start the steamer after it is shut off for any reason (including a brief power interruption.). No attempt should be made 10 operate the equipment during a power failure.
Start-up and Preheat
WARNING
Do not attempt to start or operate the Convection Pro XVI steamer during a power failure. Critical safety cir­cuits are not energized, and serious injury to pers onnel or damage to equipment may result.
1. Inspect the steamer. Check the cooking compartments 10 ensure that the steam tubes and drain screens are in place and secure. Check inside the steamer base cabinet to ensure that the manual drain valve is closed and the manual water supply valve is open.
NOTE: For steamers with built -in gas-fired boilers:
3. Preheat the Convection Pro XVI steamer cooking com-
a. Close the compartment door by gently swinging it shut.
If the burners fail to ignite in four seconds, a safety circuit de-energizes the system. In this event, toggle the POWER rocker switch to the OFF position and back to the ON position. The amber light in the STEAM momentary switch lights. Wait five minutes, then press the STEAM momentary switch to start the burner ignition cycle once again.
d. About 20 minutes after starting the boiler in step c, the
steam pressure gage on the unit base should register 10 PSI.
partments. For accurate, efficient cooking times, the cooking compartments should be preheated during startup.
b. Refer to timer setting instructions under Automatic Operation
for the appropriate control panel. Set the timer for each compartment 10 one minute, and start the cooking cycles. Steaming begins in each compartment.
Cleveland Range, Inc. Printed 6/90
Installation, Use and Care Instructions
Convection Pro XVI
NOTE: On Convection Pro XVI steamers equipped with the electronic
key pad control panels, the timer does not begin counting down until the cooking compartment reaches operating temperature. This may take 2 or 3 minutes if the steamer has not been operating-
c. Steaming continues for the set one minute. When the preheating
is completed, the steam automatically shuts off and a 3-second alarm sounds. The Convection Pro XVI steamer is ready for cooking operations.
COOKING OPERATIONS
The control panels mounted on the cooking compartments regulate cooking operations. Although cooking operations are similar for all Convection Pro Steamers, regardless of control panel configuration, separate instructions are provided for each control panel type.
Cooking Operations for The Key Pad Control Panel The electronic key pad control panel is illustrated in Figure
2. The Cleveland Range Convection Pro XVI steamer has two
cooking modes: Manual and Automatic. The Manual Mode provides continuous steaming and is turned on and off by the MANUAL/TIMED rocker switch- The Automatic Mode monitors cooking time and compartment temperature to provide accurate, efficient, uniform steam cooking.
NOTE: Whether using timed or manual cooking modes,
optimum steam heat transfer, and therefore a higher quality food product, is achieved when shallow, per ­forated, uncovered pans are used.
WARNING
LIVE STEAM may cause severe bums. Use extreme caution when opening the steamer door. Turn face away from the steamer when first opening the door. Do not look into the cooking compartment until steam has cleared. KEEP HANDS OUT OF THE COOKING COMPARTMENT TO PREVENT BURNS.
Manual Cooking Operation - Key Pad Controls Use manual mode for a continuous supply of steam for long periods, or if the required cooking time is unknown and frequent inspection is required.
1. Place the pan(s) of food into the cooking companment-
2. To START the flow of steam, press the MANUAL end of the MANUAL/TIMED rocker switch, located below the timer. Steam immediately starts flowing into the cooking compartment
3. If food inspection is required during steaming, refer to the LIVE STEAM WARNING above. Use extreme caution when opening the steamer door during steaming operations.
4. Although the timer can not rum the steam off in manual mode, it can be used as a conventional cooking timer. Refer to the timer setting instructions under Automatic Operation and set the timer. The timer will count down the set period and sound the buzzer, but IT WILL NOT TURN OFF THE STEAM AFTER THE ALARM SOUNDS.
5. To STOP the flow of steam, press the TIMED end of the MANUAL/TIMED rocker switch. Steam stops flowing into the cooking compartment.
Automatic Cooking Operation - Key Pad Controls Each Convection Pro XVI steamer cooking compartment is equipped with an independent electronic digital timer, which has a maximum setting of 99 minutes and 99 seconds. Each timer is
connected to a temperature sensing device in the cooking compartment. THE SENSOR CIRCUIT ALLOWS THE TIMER TO COUNT DOWN ONLY WHEN THE COOKING COMPARTMENT IS AT THE PROPER COOKING TEMPERATURE. This assures uniformity in the cooking times as the timer automatically compensates for food product defrosting and/or heat-up time.
1. Place the pan(s) of food into the cooking compartment
2. Clear and reset the timer. The timer can be set only when the COOKING TIME display is clear. Press the CLEAR key on the number pad to zero the timer.
3. Set the desired cooking time. The cooking time display contains four digits. The left two digits are minutes, and the right two digits are seconds. The display 1134 is set for 12 minutes and 34 seconds.
a. To set the cooking time, change the required cooking time
to minutes and seconds, press the number keys for the minutes, and then press the number keys for the seconds. If the cooking time is 99 seconds or less, only press the number keys for seconds.
b. Example 1. To set the timer for 1 hour and 15 minutes:
Change 1 hour (60 min) and 15 minutes to 75 minutes. Press the following number keys in sequence: 7500-The display will read 75:00 when properly set for 1 hour and 15 minutes.
c. Example 2 To clear the time numbers set in example 1,
press the CLEAR key on the number pad The display returns to 00:00.
d. Example 3. To set the timer for 1.5 minutes: Change the
time to 1 minute and 30 second Press the following number keys in sequence: 130. The display will read 01:30, when set for 1.5 minutes. All seconds method: Change the 1.5 minutes to 90 seconds and press 90. The display will read 00:90, when set for 1.5 minutes.
4. Press the START/STOP key to start the timer. When the START/STOP key is pressed. Steam enters the cooking compartment
Printed 6/90 Cleveland Range, Inc.
Installation, Use and Care Instructions
Convection Pro XVI
a. THE TIMER WILL BEGIN TO COUNT DOWN ONLY
AFTER THE COOKING COMPARTMENT REACHES PROPER COOKING TEMPERATURE. The timer automatically delays to compensate for defrosting and/or food product heat-up time.
b. For example, a timer setting of 10 minutes may in fact
take 11 or 12 minutes for the timer to count down and the alarm to sound. This is normal. Heating the com­partment and food to cooking temperature uses the additional time.
c. To stop or reset the timer, press and hold the
START/STOP key. The cooking time display returns to the last time setting.
• To restart the same time, press the START/STOP key.
• To set a new time press the CLEAR key, and set the new time.
5. When the timer counts down to zero, an alarm sounds continuously. Press the START/STOP key to silence the alarm. The cooking time display returns to the last time setting. Either run this same setting again or clear and reset the timer.
6. Example 4. To cook two 14 minutes cycles: Press the CLEAR key to clear the timer. Press the following number keys in sequence: 1400. The display shows 14:00. Press the START/STOP key to start the timer. When the display counts down to zero, the alarm sounds. Press the START/STOP key, and the display returns to 14:00. Press the START/STOP key to start the second 14 minute cycle.
Cooking Operations for The Dial Timer Control Panel
The dial timer control panel is illustrated in Figure 3. The Cleveland Convection Pro XVI steamer has two cooking
modes: Manual and Automatic. The Manual Mode provides continuous steaming and is turned on and off by the MANUAL/TIMED rocker switch. The Automatic Mode monitors cooking time to provide accurate, efficient, steam cooking.
NOTE: Whether using timed or manual cooking modes,
optimum steam heat transfer, and therefore a higher quality food product, is achieved when shallow, per­forated, uncovered pans are used.
WARNING
LIVE STEAM may cause severe bums. Use extreme caution when opening the steamer door. Turn face away from the steamer when first opening the door. Do not look into the cooking compartment until steam has cleared. KEEP HANDS OUT OF THE COOKING COM­PARTMENT TO PREVENT BURNS.
Manual Cooking Operation - Dial Timer Controls
Use manual mode for a continuous supply of steam for Iong periods, or if the required cooking time is unknown and frequent inspection is required
1. Place the pan(s) of food into the cooking compartment
2. To START the flow of steam, press the MANUAL end of the MANUAL/TIMED rocker switch, located below the timer. Steam immediately starts flowing into the cooking compartment
3. If food inspection is required during steaming, refer 10 the LIVE STEAM WARNING above. Use extreme caution when opening the steamer door during steaming opera-tions.
4. Although the timer cannot turn the steam off in manual mode, it can be used as a conventional cooking timer. Refer 10 the timer setting instructions under Automatic Operation and set the timer. The timer will count down the set period and sound the buzzer, but IT WILL NOT TURN OFF THE STEAM AFTER THE ALARM SOUNDS.
5. To STOP the flow of steam, press the TIMED end of the MANUAL/TIMED rocker switch. Steam stops flowing into the cooking compartment.
Automatic Cooking Operation Dial Timer Controls
Each Convection Pro XVI steamer cooking compartment is equipped with an independent dial timer. This timer controls the cooking compartment steaming cycle. Use automatic mode when an exact cooking time is required. Steam cooking begins when the timer is set, and automatically stops when the timer counts down to zero.
1. Check that the MANUAL/TIMED rocker switch is in the
TIMED position. If it is not, press the TIMED end of the MANUAL/TIMED rocker switch
2. Place the pan(s) of food into the cooking compartment
3. Set the desired cooking time. Turn the dial until it points to the desired cooking time. When the dial timer is set, steam enters the cooking compartment
4. When the timer counts down to zero, an alarm sounds for three seconds, and steam flow into the cooking compartment stops.
Boiler Shutdown The red-lighted power switch must be shut off for 3 minutes a
minimum of once every 8 hours 10 automatically drain highly mineralized water from the boiler, which reduces the forma tion of scale. See step 1 in CARE A ND CLEANING instructions, which follow.
Cleveland Range. Inc. Printed 6/90
Installation, Use and Care Instructions
Convection Pro XVI
CARE AND CLEANING
The Cleveland Convection Pro XVI steamer must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.
1- The boiler must be drained (blowdown) after a maximum of
8 hours of use. If the boiler feedwater contains more than 60 pans per million of total dissolved solids, the boiler must have a blowdown more often, the frequency depending upon the mineral content of the feedwater. Blowdown means the boiler must be drained under pressure. THE BOILER BLOWDOWN IS PERFORMED BY SIMPLY SHUTTING OFF THE STEAMER'S RED­LIGHTED POWER SWITCH WHILE THE BOILER IS AT NORMAL 10 PSI OPERATING PRESSURE-WHEN THE BOTTOM OF THE POWER ROCKER SWITCH IS PRESSED, ITS RED LIGHT GOES OUT, AND THE DRAIN VALVE AUTOMATICALLY OPENS, DRAINING THE BOILER. AN AUTOMAT ICALLY­TIMED DRAIN WATER CONDENSER WILL FLUSH THE DRAIN FOR 3 MINUTES, THEN SHUT OFF. AFTER 3 MINUTES THE STEAMER IS READY TO BE
RESTARTED. When steam is produced, the water in the boiler is being distilled. Daring this process, the minerals that come into the boiler with the water, remain in the boiler as the water boils away as steam. When allowed to accumulate, the water becomes hi ghly mineralized, which results in erratic operation, lime build-up, corrosion, and premature electric heater failures. In some cases, complete boiler replacement becomes necessary, which is extremely expensive. By draining the boiler under pressure, most sediment present will be flushed down the drain.
2. The steamer is equipped with a drain in the back of the cooking compartment. No compartment should be operated without the drain screen in place. This screen prevents large food panicles from entering and possibly plugging the drain line. Any restriction of the drain line may cause a slight build-up of back pressure in the compartment, resulting in steam leaks around the door gasket. It also may adversely affect the convection action of the steam in the compartment, which is critical to optimum performance. Pouring USDA approved drain cleaner through the compartment drains once a week will help to ensure an open drain- A manual (hand crank) drain auger, or "snake", may be safely used to clear obstructions in the compartment drains. Do not use a power auger, as damage to the plastic drain system will result. With the steamer off, open the cooking compartment doors and allow the steamer to cool before cleaning the cooking compartments and their components
3. At the end of each day's operation, wash the pan slides, steam tubes, door gaskets, and compartment interiors with mild detergent and warm water, either by hand or in a dishwasher. Rinse thoroughly with clear water. Rinse water should drain freely through the compartment drain
openings. If it does not, the dram must be cleaned before using the steamer.
4. Once a week, remove the steam tubes and clean the orifices. First, remove the pan slides by lifting upward and toward the center of the compartment. Pressing backward on the steam tube will allow its front eyelet to clear the compartment stud. The tube is then angled toward the center of the compartment just enough to clear the stud and be pulled forward, out of its socket- The orifices can be cleaned easily with a paper clip. Then, thoroughly wash and rinse all steam tubes- This can be done in a dishwasher. Lubricate each rube's tapered end with cooking oil before replacing in the steamers compartments. Be sure all four steam tubes are securely in place before activating the compartment. The tubes are interchangeable and may be placed in any spot in either compartment.
5. To prolong door gasket life, always leave compartment door ajar when not in use.
6. Exterior Care: Allow steamer to cool before washing. Use the same cleaners and cleaning procedures as for other kitchen surfaces of stainless steel and aluminum Mild soapy water, with a clear water rinse, is recommended- Do not allow water to run into electrical controls. Always turn off equipment power before using water 10 wash equipment. Do not hose down the steamer.
WARNING
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
MAINTENANCE
Periodically, a qualified serviceman should be summoned for routine preventive maintenance.
1. The blowdown procedure will not completely remove the
mineral deposits that adhere to the top of the boiler - A chemical descaling should be done by a boiler treatment specialist. This should be done once a year in average water conditions, but in poor water areas it may be needed two or three times a year.
2. Periodic boiler inspection should be made by a qualified serviceman.
3- Once every three months, the cold water line strainer should
be cleaned.
Cleveland Range supports a comprehensive network of Main­tenance and Repair Centers (regional pans and service dis­tributors) throughout the United States and Canada. Please contact your nearest distributor for the name of an authorized service agency in your area, or for replacement pans and information regarding the proper maintenance and repair of Cleveland Range equipment. In order to maintain the various agency safety certifications, only factory-supplied replacement pans should be used. The use of other than factory-sup-plied replacement pans will void the warranty.
Primed 6/90 Cleveland Range, Inc.
Cleveland Convection Pro
Item
Part Number
11 19972
Thermal Switch
15 66721
Panel, Rear Cover, PCL
19 14665
Nut, Hex, Elastic Lock,
1/4-20
Cleveland
92/03/28
Parts List Below Is For Drawing On Previous Page
1 See Sheet 2 Upper Assembly, Intermediate, Convection Pro 2 106203 Spray Nozzle Assembly
3 See Sheet 7 Steam Inlet Assembly, Lower Compartment 4 See Sheet 7 Steam Inlet Assembly, Upper Compartment 5 104381 Fitting, Hose, 1/4 MPT x 1/4 H, Straight
22241 Valve, Solenoid, 1/4
105786 Fitting. Hose, 1/4 MPT x 1/4 H, 90° 6 See Sheet 8 Drain Assembly, Compartment, Back 7 See Sheet 5 Panel Assembly , Electronic
See Sheet 6 Panel Assembly, Mechanical 8 102420 Rack, Assembly, Right Side, PCL
9 102003 Rack, Assembly, Center Wire, PCL 10 102421 Rack, Assembly, Left Side, PCL
12 100697 Panel. Top, Weldment, PCL 13 100132 Panel, Right Side, Sheeting, PCL 14 100131 Panel, Left Side, Sheeting, PCL
16 101737 Panel, Pedestal, Side, Weldment 17 1044741 Pedestal Weldment 18 23116 Washer, Flat, 1/4 x 5/8 x .065
Steam Cooking Specialists
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
Cleveland Convection Pro
Description
12 100004
Bar, Nut, Three 3/8
-
16 Holes
17 23120
Washer, Flat. 3/8x7/8x1/16
92/03/28
Item Part Number Parts List Below Is For Drawing On Previous Page
1 105836 Cavity, Weld Assembly, Convection Pro 2 14618 Nut, Hex, 1/4-20, S/S 3 101305 Pin, Rack
4 69298 Screen, Compartment Drain 5 146771 Nut, Acor n, 1/4-20 6 53124 Channel, Door End 7 101231 Screw, Truss Head, 10-24 x 1/2, S/S 8 191241 Screw, Hex Head, 3/8-16 x 1.00 9 101936 Bar, Hinge Top 10 100539 Washer, Door Hinge 11 02093 Bearing, .568 ID x .753 OD
13 101935 Bar, Hinge Bottom 14 15
See Sheet 3
See Sheet 4
Door Assembly, Convection Pro Door Assembly, Convection Pro
16 106236 Handle Assembly, PCL/PCS Steamer
18 23108 Washer, Lock, Medium Pattern, 5/16, S/S 19 13129 Screw, Hex, 3/8-16 x 7/8, Alloy Steel
Cleveland
Steam Cooking Specialists
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
Cleveland Convection Pro
Description
4 54230
Cover, Door, Convection Pro
9 23105
Washer, Lock, 1/4, Katlink, S/S
14 68084
Roller, Door Latch
18 100557
Screw, Socket
Head, 1/4
-
28 x I". S/S
92/03/28
Item Part Number Parts List Below Is For Drawing On Previous Page
1 105825 Door, Weldment, Convection Pro 2 104292 Gasket, Door, Convection Pro
3 52061 Bar, Hinge, Pivot
5 100759 Bar, Door, Handle 6 1010441 Bracket, Door Handle 7 100990 Spring, Wave
8 101048 Pad, Insulator, Plastic
10 23116 Washer, Flat, 1/4 x 5/8 x .065, S/S 11 19176 Screw, Truss Head, Slotted, 1/4-20 x 1/2 12 23098 Washer, Flat, 3/4 x 1.187 x .05, S/S 13 02096 Bearing, .753 ID, Porous Bronze
15 52531 Pin, Roller 16 19136 Screw, Set, Cup Point, 1/4-20 x 1/2, S/S 17 19123 Screw, Socket Head, 1/4-28 x l 1/2, S/S
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
Cleveland Convection Pro
Description
6 18307
Item Part Number Parts List Below Is For Drawing On Previous Page
1 105917 Plate, Latch Mount, Weldment 2 14675 Nut, 3/8-16, S/S 3 100605 Screw, Socket Head, Cap, 3/8-16 x 1 1/4 4 100710 Spring, Latch
5 101408 Tubi ng, Latch Bumper
7 1044871 Handle Assembly 8 18306 Ring, Retaining
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
Cleveland Convection Pro
Description
5 104224
Switch, Rocker, SPDT, Matte Finish
12 101655
Washer, Flat, #10, S/S
Item Part Number Parts List Below Is For Drawing On Previous Page
1 104389 Timer, Assembly - NCC 2 56237 Bar, Instrument Panel Frame, Side 3 103981 Panel, Weldment, Convection Pro, Electronic
4 106599 Label, Control Panel, Convection Pro
6 56235 Bar, Instrument Panel Frame, Top/Bottom 7 53264 Clip, Instrument Panel Frame, PCL 8 19151 Screw, Set, Cup Point, 3-48 x .125, S/S 9 104390 Transformer Assembly
10 104223 Nut, Hex, 6-32, Elastic Lock 11 14692 Nut, Hex, 10-24, Elastic Lock
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
Cleveland Convection Pro
Description
10
Included With Item 10
17 19201
Screw, Pan Head, Slotted, 5
-
40 x .250, S/S
Item Part Number Parts List Below Is For Drawing On Previous Page
1 11307 Knob, Timer 2 19992 Switch, Rocker, Compartment Bypass 3 105822 Label, Control Panel, Convection Pro 4 56237 Bar, Instrument Panel Frame, Sid e
5 103974 Panel, Weldment, Convection Pro, Mechanical 6 14618 Nut, Hex, 1/4-20, S/S 7 20477 Timer, Solid State, 3 Second Delay 8 101873 Nut, 1/4-20, Elastic Lock 9 41350 Buzzer Assembly with Terminals
11 20323 Terminal, #10 Ring. .25 Male Tab 12 20476 Timer, 60 Minute, Mechanical Switching 13 14692 Nut, 10-24, Elastic Lock, Steel Plated 14 19151 Screw, Set, Cup Point, 3-48 x .125, S/S
15 53264 Clip, Instrument Panel Frame, PCL 16 56235 Bar, Instrument Panel Frame, Top/Bottom
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
Cleveland Convection Pro
Description
2 20245
Tee, Male Branch, 1/4, Brass
6 22193
Valve, Solenoid, 3/4 x 3/4, 120V, 60Hz
10 05231
Elbow, Street, 3/4 x 90°, Brass
Item Part Number Parts List Below Is For Drawing On Previous Page
1 105277 Fitting, Hose Barb, 3/8 H x 1/4 NPT
3 03729 Cross, 4-Way, 1/4, Brass 4 14304 Nipple, 1/4 x Close, Brass
5 02563 Bushing, Hex, 3/4 x 1/4, Brass
7 14342 Nipple, 3/4 x Close, Brass 8 20206 Tee. 3/4 x 3/4 x 3/4, Brass 9 06240 Fitting, Hose Barb. 3/4 H x 3/4 MPT
Cleveland Range, Inc. 1333 East 179th St. Cleveland, OH 44110 Ph: (216) 481-4900 Fax: (216) 481-3782
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