ClearSpan PB03000R5, Storage Master Elite Garage Series, PB03002R5, PB03004R5 User Manual

ClearSpan™

Storage Master Elite Garage

CLEARSPAN™ GARAGES

©2010 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.

Revision date: 09.14.10

Photo may show a different but similar model.

STK# DIMENSIONS

PB03000R5 12' W x 20' L
PB03002R5 12' W x 25' L
PB03004R5 12' W x 30' L

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CLEARSPAN™ GARAGES

YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.

Thank you for purchasing this ClearSpan™ shelter. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read
these instructions before you begin.

If you have any questions during the assembly, contact
Customer Service for assistance.

LOCATION

Choosing the proper location is an important step before
you begin to assemble the structure.

The following suggestions and precautions will help you
determine whether your selected location is the best
location.

• Never erect the structure under power lines.

• Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.

• Location should be away from structures that could
cause snow to drift on or around the building.

• Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.

SAFETY PRECAUTIONS

• Wear eye protection.

• Wear head protection.

• Wear gloves when handling metal tubes.

• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.

• Do not climb on the shelter or framing during or after
construction.

• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.

• Provide adequate ventilation if the structure is
enclosed.

• Do not store hazardous materials in the shelter.

• Provide proper ingress and egress to prevent
entrapment.

QUICK START GUIDE

For a quick overview of this shelter and its components,
consult the Quick Start Guide at the back of these
instructions.

SITE

After choosing a location, proper preparation of the site is
essential. The following site characteristics will help ensure
the integrity of the structure.

• A level site is required. The site must be level to
properly and safely erect and anchor the structure.
If the site is not level, construct footings to provide
a secure base to assemble the structure. Pre-cast
concrete blocks, pressure-treated wood posts, or
poured footings are all acceptable when properly used.

• Drainage: Water draining off the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.

WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.

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Revision date: 09.14.10

ASSEMBLY PROCEDURE

Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection the owner
is entitled.

The steps outlining the assembly process are as follows:

1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.

2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.

3. Gather the tools, bracing, ladders (and lifts), and
assistance needed to assemble the shelter.

4. Check the weather before you install the roof cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.

5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.

6. Lay out the site (if this has not been completed).

7. Assemble the frame components in the order they are
presented in these instructions.

8. Assemble the frame including the struts (if equipped).

9. Consult the Must Read document for anchoring
comments and instructions.

10. Assemble and install the cable assemblies (if
equipped). These are typically found on larger shelters.
Your shelter may include struts or other methods of
bracing attached during the frame assembly procedure.
(Some shelters do not require cables or struts.)

11. Install, tighten, and secure the end panel (if equipped)
and main cover. This applies to fabric covers that
stretch over the frame assembly. Your shelter may

include roof panels or side panels or both.

12. Read the Care and Maintenance information at the end
of these instructions.

13. Complete and return all warranty information as
instructed.

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.

These words and phrases are common to most
ClearSpan™ shelters and identify the different parts of the
shelter. (Some are used in this document. Others may not
apply to this particular shelter.)

CLEARSPAN™ GARAGES

These terms describe the shipped parts and can also
be found on the materials list/spec sheets included with
the shipment. To aid in the assembly, read through the
following definitions before you begin to assemble your
shelter.

• Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.

• Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
used to secure the joints of the different rafter sections
during the assembly of the rafters. Some shelters do
not use couplers.

• Foot or Rafter Foot: The part attached to and found
at the base of the rafter or leg of the shelter.
Depending on the shelter, the foot is an optional
purchase. Some shelters do not offer an optional foot.
Some use 1-way connectors.

• Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.

• On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.

• Purlin: The pipe assembly that runs perpendicular to
the rafters or framework that supports the main cover.
Purlins are found on the sides and roof areas of the
assembled frame, are evenly spaced, and typically run
from the front to the back of the shelter.

• Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.

• Strut: A strut is usually a length of pipe with two
flattened ends and is used for diagonal bracing of the
shelter frame. A strut is typically secured to the frame
work by special brackets and bolts.

• Swaged End or Swaged Pipe: The term "swaged''
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes.

• Tek Screw: A self-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.

Revision date: 09.14.10

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CLEARSPAN™ GARAGES

REQUIRED TOOLS

The following list identifies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.

• Tape measure or measuring device

• Scissors and chalk line (optional)

• Marker to mark locations on the pipes

ANCHORING INSTRUCTIONS

Prior to assembling this shelter, please read the MUST
READ document included with the shipment.

WARNING: The anchor assembly is an integral part
of the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure.
Failing to anchor the shelter properly will void the
manufacturer’s warranty and may cause serious injury
and damage.

• Variable speed drill and impact driver (cordless with
extra batteries works best)

• Metal-cutting tool for pipe

• Wrench, ratchet and socket (recommended)

• Hammers and gloves

• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter.

1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.

2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams for clarification, or contact Customer
Service.

NOTE: At this time, you do not need to open the plastic
bags containing the fasteners (if used).

The diagrams below illustrate two possible ways to properly
anchor the shelter to the site.

Anchor System

for use on concrete.

Ground Anchor System

Install an anchor at each rafter leg along each side of the
frame.

The parts shown in the diagrams regarding anchor systems
are not included with the shelter. Contact Customer Service

at 1-800-245-9881 to purchase additional parts to anchor
the shelter.

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Revision date: 09.14.10

The following graphics and photos will help you identify
the different parts. (Some parts are not shown.)

CLEARSPAN™ GARAGES

FA4482B
Tek Screw

QH1330
Variable Angle
Bracket

100441
Nut Setter

104075

1.75" x 1.75" Square
Tube Insert

102921B
Neo-bonded
Galvanized Washer

104626
3-Way Square Tube
Fitting

Revision date: 09.14.10

104627
4-Way Square Tube
Fitting

104624
1-Way Square Tube
Fitting w/ Plate

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CLEARSPAN™ GARAGES

OVERVIEW

This section describes assembling your garage. For details,
consult the remainder of these instructions. See illustration
below to identify main parts of the shelter.

1. Locate the required parts for each assembly procedure.

2. Assemble and position base rails.

3. Assemble rafters and frame.

ClearSpan™

Storage Master Elite Garage

End Rafter

4. Square and anchor the frame.

5. Install side and end panels.

6. Attach main cover.

Inside Rafter

Purlin

4-Way
Fitting

3-Way
Fitting

End Conduit

Base Rail

1-Way Square Tube
Fitting w/ Plate

Diagram may show a different shelter length.

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Revision date: 09.14.10

LAY OUT THE BUILDING SITE

After the site is prepared, marking the ground where the
shelter will be situated and identifying the location of
the shelter corners helps to square the frame after it is
assembled.

CLEARSPAN™ GARAGES

ASSEMBLE AND POSITION BASE RAILS

NOTE: Assistance is required to assemble the garage

frame.

Gather the parts:

Taking these steps before assembling the shelter saves
time and ensures that the structure is positioned as
desired. The following procedure is a suggested method.
Its use depends on the size of the shelter, shelter
application, the footings, and the method used to anchor
the shelter.

This procedure may not be needed for shelters that include
a base rail. It can be used, however, as a guide when
positioning the frame on the site during assembly.

SQUARE THE SITE

1. Identify a corner where a building rafter or base rail
will be positioned, drive in a stake, and string a line the
exact width of the building and stake in place.

2. String a line at least as long as the building from the
first stake at 90°.

NOTE: A transit can be used to ensure an accurate 90°
angle, or the 3-4-5 rule can be used. Refer to diagram.
Using multiples of 3-4-5 such as 6-8-10 or 12-16-20
helps to maintain an accurate 90° angle.

3. After squaring the position of the building and placing
a stake at all corners, string a line between the stakes
to mark the base of the building.

• Square tubing (See chart below)

• 1.75" x 1.75" square tube insert (#104075)

• 1-way square tube fittings (#104624)

• Tek screws and nut setter 3/8'' x 2-9/16" magnetic

The base rails consist of 2" x 2" square tubing and run the
length of the building. The tubing is connected by a
16" square tube (1.75" x 1.75") insert. Each frame length
has a different configuration of 2" x 2" square tubes.

Listed below are the shelter lengths and the tubing required
for one (1) base rail.

Shelter Length Tubing Requirement

20' 124" & 124"

25' (2) 124" & 60"

30' (2) 124" & 120"

ASSEMBLE BASE RAILS

1. Locate your shelter in the table above and determine
the required tubing for the two base rails.

Example: For a shelter that is 20' long, one base rail
would require two (2) 124" tubes.

4. Continue with the base rail assembly procedures that
follow.

2. At each splice, insert the 1.75" x 1.75" square tube 8"
into one of the 2" x 2" tubes and secure with two Tek
screws.

3. Slide the remaining 2" x 2" tube onto the exposed
portion of the insert and secure with Tek screws. See
diagram below.

2" x 2"

Insert

2" x 2"

#104075

1.75" x 1.75" Square tube insert

Tek screws

4. Repeat the steps for all base rail splices (if present)
and for the remaining base rail.

Revision date: 09.14.10

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