ClearSpan 107771, 107773, 107772, 107774 User Manual

ClearSpan™

Storage Master Elite Garages

30' Wide

CLEARSPAN™ GARAGES

Revision date: 05.20.16

Photo shows a different but similar model.

STK# DIMENSIONS

107771 30' W x 15' H x 24' L 107772 30' W x 15' H x 28' L 107773 30' W x 15' H x 36' L 107774 30' W x 15' H x 44' L

CLEARSPAN™ GARAGES

READ THIS DOCUMENT BEFORE YOU BEGIN

Thank you for purchasing this ClearSpan™ shelter. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the shelter. Please read these instructions before you begin.

If you have any questions during the assembly, contact Customer Service for assistance.

SAFETY PRECAUTIONS

LOCATION

Choosing the proper location is an important step before you begin to assemble the structure.

The following suggestions and precautions will help you determine whether your selected location is the best location.

• Never erect the structure under power lines.

• Identify whether underground cables and pipes are present before preparing the site or anchoring the structure.

• Location should be away from structures that could cause snow to drift on or around the building.

• Do not position the shelter where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall.

SITE

• Wear eye protection.

• Wear head protection.

• Wear gloves when handling metal tubes.

• Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords.

• Do not climb on the shelter or framing during or after construction.

• Do not occupy the shelter during high winds, tornadoes, or hurricanes.

• Provide adequate ventilation if the structure is enclosed.

• Do not store hazardous materials in the shelter.

• Provide proper ingress and egress to prevent entrapment.

QUICK START GUIDE

For a quick overview of this shelter and its components, consult the Quick Start Guide at the back of these instructions.

After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the structure.

• A level site is required. The site must be level to properly and safely erect and anchor the structure. If the site is not level, construct footings to provide a secure base to assemble the structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured footings are all acceptable when properly used.

• Drainage: Water draining off the structure and from areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure.

WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor.

Revision date: 05.20.16

ASSEMBLY PROCEDURE

Following the instructions as presented will help ensure the proper assembly of your shelter. Failing to follow these steps may result in an improperly assembled and anchored shelter and will void all warranty and protection the owner is entitled.

The steps outlining the assembly process are as follows:

1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns.

2. Read these instructions, the Must Read document, and all additional documentation included with the shipment before you begin assembling the shelter.

3. Gather the tools, bracing, ladders (and lifts), and assistance needed to assemble the shelter.

4. Check the weather before you install the roof cover and any panels (if equipped). Do not install covers or panels on a windy or stormy day.

5. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment.

6. Lay out the site (if this has not been completed).

7. Assemble the frame components in the order they are presented in these instructions.

8. Assemble the frame including the struts (if equipped).

9. Consult the Must Read document for anchoring comments and instructions.

10. Assemble and install the cable assemblies (if equipped). These are typically found on larger shelters. Your shelter may include struts or other methods of bracing attached during the frame assembly procedure. (Some shelters do not require cables or struts.)

11. Install, tighten, and secure the end panels (if equipped) and main cover. This applies to fabric covers that stretch over the frame assembly.

12. Read the Care and Maintenance information at the end of these instructions.

13. Complete and return all warranty information as instructed.

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the words and phrases used in this instruction manual.

These words and phrases are common to most ClearSpan™ shelters and identify the different parts of the shelter. (Some are used in this document. Others may not apply to this particular shelter.)

CLEARSPAN™ GARAGES

These terms describe the shipped parts and can also be found on the materials list/spec sheets included with the shipment. To aid in the assembly, read through the following definitions before you begin to assemble your shelter.

• Conduit: An assembly of pipes used to secure the main cover and end panels (if equipped). Purlins and some strut assemblies also consist of connected pipes to form a conduit. Each pipe joint of a conduit assembly is secured with a self-tapping Tek screw.

• Coupler or Fitting: A part of the frame assembly where legs, purlins and rafter pipes are inserted and secured. In most instances, 3-way and 4-way couplers are used. In some larger applications, couplers are used to secure the joints of the different rafter sections during the assembly of the rafters. Some shelters do not use couplers.

• Foot or Rafter Foot: The part attached to and found at the base of the rafter or leg of the shelter. Depending on the shelter, the foot is an optional purchase. Some shelters do not offer an optional foot. Some use 1-way connectors.

• Must Read Document: This document includes building and shelter anchoring instructions, steps for end wall reinforcement, safety precautions, and notices and warnings. The Must Read document is sent with all shelters and buildings. If you did not receive a Must Read document, contact Customer Service to request one.

• On-Center: Term used to describe a measurement taken from the vertical center of the rafter or frame member to the vertical center of another.

• Purlin: The pipe assembly that runs perpendicular to the rafters or framework that supports the main cover. Purlins are found on the sides and roof areas of the assembled frame, are evenly spaced, and typically run from the front to the back of the shelter.

• Plain or Straight Pipe: A term used to describe a pipe that has the same diameter or width throughout its entire length.

• Strut: A strut is usually a length of pipe with two flattened ends and is used for diagonal bracing of the shelter frame. A strut is typically secured to the frame work by special brackets and bolts.

• Swaged End or Swaged Pipe: The term "swaged'' refers to the tapered end of the pipe or tube. Swaged ends of a pipe can be inserted into couplers and the straight ends of other pipes.

• Tek Screw: A self-tapping fastener used to secure pipe joints and to fasten brackets to rafters.

Revision date: 05.20.16

CLEARSPAN™ GARAGES

REQUIRED TOOLS

ANCHORING INSTRUCTIONS

The following list identifies the main tools needed to assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application.

• Tape measure or measuring device

• Chalk line (optional)

• Marker to mark locations on the pipes

• Variable speed drill and impact driver (cordless with extra batteries works best)

• Metal-cutting tool for pipe

• Wrench, ratchet and socket (recommended)

• Hammers, gloves, ladders, work platforms, and other machinery for lifting designed to work safely at the height of the shelter.

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter.

Prior to assembling this shelter, please read the MUST READ document included with the shipment.

WARNING: The anchor assembly is an integral part of the shelter construction. Improper anchoring may cause shelter instability and failure of the structure. Failing to anchor the shelter properly will void the manufacturer’s warranty and may cause serious injury and damage.

The diagrams below illustrate two possible ways to properly anchor the shelter to the site.

1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets.

2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all shelter diagrams for clarification, or contact Customer Service.

NOTE: At this time, you do not need to open the plastic bags containing the fasteners (if used).

Anchor System

for use on concrete.

Ground Anchor System

Install an anchor at each rafter leg along each side of the frame.

The parts shown in the diagrams regarding anchor systems are not included with the shelter. Contact Customer Service

at 1-800-245-9881 to purchase additional parts to anchor the shelter.

Revision date: 05.20.16

The following graphics and photos will help identify the different parts used to construct your shelter. (Some parts are not shown.)

CLEARSPAN™ GARAGES

FA4482B

Tek Screw

105088

1-Way Connector

100441

Nut Setter

Rafter Connection

QH1070

Pipe Strap

105087

Plate

102921

Neo-Bonded Washer

QH1330

Angled Bracket

FAG363B 3/8" Bolt

and FALB04B Nut

Revision date: 05.20.16

CLEARSPAN™ GARAGES

OVERVIEW

This section describes assembling the garage frame. See illustration below to identify main parts of shelter.

1. Locate required parts for each assembly procedure.

2. Assemble and position base rails.

3. Assemble rafters and frame.

ClearSpan™ Storage Master

Elite Garage

4. Square and anchor garage frame.

5. Install struts and shelter bracing.

6. Install end conduits and panels.

7. Attach main cover.

Inside Rafter

Main Cross Member

End Rafter

Purlin

End Panel Conduit

Diagram may show a different shelter length.

Bracing

Strut

Base Rail

Revision date: 05.20.16

LAY OUT THE BUILDING SITE

CLEARSPAN™ GARAGES

ASSEMBLE AND POSITION BASE RAILS

After the site is prepared, marking the ground where the shelter will be situated and identifying the location of the shelter corners helps to square the frame after it is assembled.

Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired. The following procedure is a suggested method. Its use depends on the size of the shelter, shelter application, the footings, and the method used to anchor the shelter.

This procedure may not be needed for shelters that include a base rail. It can be used, however, as a guide when positioning the frame on the site during assembly.

SQUARE THE SITE

1. Identify a corner where a building rafter or base rail will be positioned, drive in a stake, and string a line the exact width of the building and stake in place.

2. Sting a line at least as long as the building from the first stake at 90°.

NOTE: A transit can be used to ensure an accurate 90° angle, or the 3-4-5 rule can be used. Refer to diagram. Using multiples of 3-4-5 such as 6-8-10 or 12-16-20 helps to maintain an accurate 90° angle.

3. After squaring the position of the building and placing a stake at all corners, string a line between the stakes to mark the base of the building.

NOTE: Assistance is required to assemble the garage frame.

Gather the parts:

• Square tubing (see chart below) and 1-way connector (105088)

• Tek screws and magnetic nut setter (3/8'' x 2-9/16")

The base rails consist of 2" x 3" square tubing (plain and swaged) and run the length of the building. Each shelter length has a different configuration of 2" x 3" square tubes for the base rails. The tubing requirements for each base rail for the different shelter lengths are listed below.

Consult Side Profile Diagrams in the Quick Start Section.

Shelter Length Tubing Requirement (per base rail)

24' 2 @ 123"S & 54"P

28' 2 @ 123"S & 102"P

36' 3 @ 123"S & 78"P

44' 4 @ 123"S & 54"P

(S = Swaged and P = Plain)

Assemble Base Rails

1. Locate your shelter in the table above and determine the required tubing for each base rail.

Example: For a shelter that is 36' long, one base rail requires three (3) 123" swaged tubes and one (1) 78" plain tube.

4. Continue with the base rail assembly procedures that follow.

Revision date: 05.20.16

2. Insert the swaged end of each tube into the plain end of a tube until the entire base rail is assembled.

NOTE: Use a hammer and wood block to lightly tap and seat the tubes together.

3. Repeat the procedure as needed for the remaining base rail.

4. Install one Tek screw at each splice on each side of the rail to secure the two tubes.

Do not install the Tek screws on the top or bottom surface of the base rail.

Top of Base (3" wide)

Tek screw

CLEARSPAN™ GARAGES

ASSEMBLE AND POSITION BASE RAILS (Continued)

Attach 105088 1-Way Connector (Rafter Feet)

Gather parts:

• Assembled base rails

• 1-way connectors (105088)

• Tek screws and magnetic nut setter (3/8'' x 2-9/16")

• Tape measure and marker

NOTE: Before attaching 105088 connectors, verify the heads of the Tek screws securing the base rail tubes are not positioned on the top or bottom surface of the rails.

1. Using Tek screws, attach the first 1-way connector (105088) to base rail top flush with base rail end as shown.

105088 1-Way Connector

Tek screws

5. Position base rails on the site where the shelter will be assembled. Space rails at the approximate width of the shelter.

ATTENTION: Do not anchor the rails to the site at this time. The assembled frame will be squared and anchored after the rafter and purlins are attached.

6. After the base rails are assembled, continue with the rafter assembly.

Center of the connector

2. From the center of the installed 1-way connector (105088), measure and mark 48" increments along the length of the base rail. These marks represent the 4' on-center rafter positions.

3. Center a 1-way connector (105088) on each mark and secure the connector to the rail using Tek screws.

4. Repeat the steps for the remaining base rail.

48"

center-to-center

NOTE: Rafter spacing is measured center-to-center.

Revision date: 05.20.16

RAFTER ASSEMBLY

Gather parts:

• Rafter pipes: 24CP23P3 and 24CP23P1

CLEARSPAN™ GARAGES

3. Secure each pipe joint using two Tek screws. Verify that the screws are driven through the outer rafter pipe and into the swaged section of the inserted rafter pipe.

• Rafter pipes: R23S039 and R23S041

• Rafter pipe 105330 and pipe strap QH1070

• 105090 brace and square tube pipes S20P030

• 105488096 (8' C-channel) and S20P012 (2" x 2") square tube for cross support and cross support splice

• Rafter connection plates 105087

• Tek screws and magnetic nut setter (3/8'' x 2-9/16")

• 3/8" x 3" bolts with nuts and lock washers

Rafter Assembly Procedure

Each rafter assembly consists of nine (9) rafter tubes: one (1) curved center pipe (for the top or peak), two (2) bent leg pipes, four (4) straight pipes between the peak and the bent leg pipes, and two (2) at the bottom of the leg pipes.

24CP23P3

Tek screws

QH1070 Pipe Strap is installed later.

ATTENTION: Do not secure the two pipe joints circled in the diagram below with Tek screws at this time.

These joints are secured when the connection plates are installed in the steps that follow.

Do not secure these joints using Tek screws at this time. Doing so will interfere with the installation of the connection plates.

105330

R23S041

24CP23P1

R23S039

The following steps describe one way to assemble the rafters. Use the previous diagram for rafter tube placement.

IMPORTANT: To prevent damage to the roof panels, install the Tek screws so the heads do not touch the roof panels when these are installed.

1. Select the tubes needed to assemble the rafter and place these on the ground as shown in the diagram above.

2. Insert the swaged end of the rafter tubes into the plain ends of the rafter tubes as needed to assemble the rafter.

4. Locate three (3) pipe straps (QH1070) and attach each strap to the rafter assembly on the underside of the rafter. Consult the diagram below and the Front Profile diagram in the Quick Start section for pipe strap locations.

Pipe strap positioned at a rafter joint.

NOTE: The screws used to secure the pipe straps to the rafter are also used to secure the joint of the two rafter tubes. When installing the pipe straps, install screws through one pipe and into the swaged end of the other pipe at joint.

DO NOT tighten the pipe strap screws at this time. These are tightened after installing the purlins.

Revision date: 05.20.16

5. Verify all rafter pipe joints, except those noted in Step 3, are secured using Tek screws.

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ClearSpan 107771, 107773, 107772, 107774 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual