Cla-Val 210-27-610-27 User Manual

Page 1
Altitude and Solenoid Shut-Off Valve
Schematic Diagram
Item Description
1 Hytrol (Main Valve) 2 CDS6A Altitude Control 3 X101 Valve Position Indicator 4 Bell Reducer 5 102C-3H Three Way Valve
6. CS3 Solenoid Control 7 CSC Swing Check 8 CV Flow Control (Closing) 9 CK2 (Isolation Valve)
210-27
(Full Internal Port)
MODEL
610-27
(Reduced Internal Port)
with Return Flow Feature
Accurate and Repeatable Level Control
Easy Interface With Remote Control Systems
Drip Tight Positive Shut Off
Reliable Hydraulic Operation
Easily Adjustable Control
The Cla-Val Model 210-27/610-27 Altitude Valve controls the high water level in reservoirs with out the need for floats or other devices. It is a non-throttling valve that remains fully open until the solenoid is activated or the shut-off point of the hydraulic pilot control is reached. The valve closes at high water level and opens for return flow when the pressure at the valve inlet is less than reservoir pressure.
This valve is hydraulically-operated and pilot-controlled. The level pilot control operates on the differential in forces between a spring load and reservoir head level. When force of the spring is overcome by the force of reservoir head, the pilot shifts and closes main valve. Desired high water level is set by adjusting the spring force. The pilot control measures the reservoir head through a customer supplied separate sensing line* connected directly to the reservoir. A three-way solenoid control and a high-capacity three-way pilot control valve provide override shut-off of valve from a remote location, such as a SCADA control system. It is furnished either normally open (de-energize solenoid to open) or normally closed (energize solenoid to open).
The valve can also be furnished with auxiliary controls to meet the need for additional functions, such as: pressure sustaining, rate of flow control, pressure reduction, etc.
Optional Features
Item Description
A X46A Flow Clean Strainer B CK2 (Isolation Valve)
H CDC Check Valve
P X141 Pressyre Gauge
R Reservoir Gauge with Tester
S CV Flow Control (Opening) Y X43 "Y" Strainer
Typical Applications
Used on reservoirs where water is supplied and withdrawn through the Altitude Valve. Valve closes at the desired high water level controlled remotely via SCADA system signal to solenoid or automatically with preset level control (usually set higher). Also, valve automatically opens for return flow when the pressure at the valve inlet lowers below the reservoir head pressure. For more information see data sheet E-CDS6A.
3
*Note: The reservoir pressure sensing line should be 2° slope from valve to reservoir to avoid air pockets.
Note: We recommend protecting tubing and valve from freezing temperatures.
4” minimum I.D. installed with a
RESERVOIR
Shut-Off Cock
Cla-Val 210-27/610-27 Altitude Valve
Sensing Line (Customer Supplied)
Isolation Val ve
Supply and Distribution
Page 2
Model 210-27 (Uses Basic Valve Model 100-01)
Pressure Ratings
Valve Body & Cover
Grade Material
ASTM A536 Ductile Iron B16.42 250 400 400 400
ASTM A216-WCB Cast Steel B16.5 285 400 400 400
ASTM B62 Bronze B16.24 225 400 400 400
Note: * ANSI standards are for flange dimensions only.
Flanged valves are available faced but not drilled.
‡ End Details machined to ANSI B2.1 specifications.
Valves for higher pressure are available; consult factory for details
(Recommended Maximum Pressure - psi)
Pressure Class
Flanged Grooved Threaded
ANSI
Standards*
150
Class
300
Class
300
Class
End‡
Details
Materials
Component Standard Material Combinations
Body & Cover Ductile Iron Cast Steel Bronze
Available Sizes 2" - 36" 2" - 16" 2" - 16"
Disc Retainer & Diaphragm Washer
Trim: Disc Guide, Seat & Cover Bearing
Disc Buna-N®Rubber
Diaphragm Nylon Reinforced Buna-N®Rubber
Stem, Nut & Spring Stainless Steel
For material options not listed, consult factory. Cla-Val manufactures valves in more than 50 different alloys.
Cast Iron Cast Steel Bronze
Bronze is Standard
Stainless Steel is Optional
Dimensions
(In inches)
Cover Capacity
Liquid Volume
Displaced from
Diaphragm Chamber
When Valve
Opens or Closes
Valve
Displace-
Size
2” .032 gal
2 1/2” .043 gal
3” .080 gal
4” .169 gal
6” .531 gal
8” 1.26 gal
10” 2.51 gal
12” 4.00 gal
14” 6.50 gal
16” 9.57 gal
18” 9.57 gal
20” 12.00 gal
24” 29.00 gal
36” 42.00 gal
ment
H
Inlet
G
GG
GGG
100-01
H
Inlet
100-01
Threaded &
Flanged
A
AA
AAA
Grooved
B
Inlet
(Diameter)
B
(Diameter)
D
DD
DDD
J
K
J
K
C
(MAX)
E
X
Outlet
F
FF
Y
Z
X
CC
(MAX)
Outlet
EE
GGGG
Inlet
Model 210-27 Dimensions (In Inches)
Valve Size (Inches) 22 1/23468101214161820243036 A Threaded AA 150 ANSI AAA 300 ANSI AAAA Grooved End B Dia. C Max. CC Max. Grooved End D Threaded DD 150 ANSI DDD 300 ANSI DDDD Grooved End E EE Grooved End F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI GGGG Grooved End
H NPT Body Tapping J NPT Cover K NPT Cover Tapping
Stem Travel Approx. Ship Wt. Lbs.
X Pilot System 13 14 15 17 29 31 33 36 40 40 43 47 68 79 85 Y Pilot System 9 10 11 12 20 22 24 26 29 30 32 34 39 40 45 Z Pilot System 9 10 11 12 20 22 24 26 29 30 32 34 39 42 47
Center Plug
9.3811.0012.50————————————
9.38 11.00 12.00 15.00 20.00 25.38 29.75 34.00 39.00 41.38 46.00 52.00 61.50 63.00 76.00
10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50 47.64 53.62 63.24 64.50 76.00
9.0011.0012.5015.0020.0025.38—————————
6.62 8.00 9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50 41.50 45.00 53.16 56.00 66.00
6.50 7.56 8.19 10.62 13.38 16.00 17.12 20.88 24.19 25.00 39.06 41.90 43.93 54.60 61.50
5.756.887.259.3112.1214.62—————————
4.755.506.25————————————
4.75 5.50 6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.81 30.75
5.00 5.88 6.38 7.88 10.50 13.25 15.56 17.75 20.25 21.62 31.62
4.75—6.007.50———————————
1.50 1.69 2.06 3.19 4.31 5.31 9.25 10.75 12.62 15.50 12.95 15.00 17.75 21.31 24.56
2.502.883.124.256.007.56—————————
3.00 3.50 3.75 4.50 5.50 6.75 8.00 9.50 10.50 11.75 15.00 16.50 19.25 22.50 25.60
3.25 3.75 4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.00 16.50 19.25 24.00 25.60
3.254.004.50————————————
3.25 4.00 4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69 22.06
3.50 4.31 4.38 5.31 6.50 8.50 9.31 14.50 15.62 16.50 22.90
3.25—4.255.00——————————— .375.50.50.75.751111111122
.50 .50 .50 .75 .75 1 1 1.25 1.5 2 1.5 1.5 1.5 2 2
.375.50.50.75.751111111122
0.6 0.7 0.8 1.1 1.7 2.3 2.8 3.4 4.0 4.5 5.1 5.63 6.75 7.5 8.5 35 50 70 140 285 500 780 1165 1600 2265 2982 3900 6200 7703 11720
Note: The top two flange holes on valve size 36 are threaded to 1 1/2"-6 UNC.
AAAA
DDDD
Page 3
Model 610-27 (Uses Basic Valve Model 100-20)
EE
D
E
Inlet
DD
AA
X
100-20
Flanged
F
A
C
(MAX)
K
J
H
Inlet
Outlet
FF
B
(Diameter)
Dimensions
(In inches)
Pressure Ratings
Valve Body & Cover
Grade Material
ASTM A536 Ductile Iron B16.42 250 400
ASTM A216-WCB Cast Steel B16.5 285 400
ASTM B62 Bronze B16.24 225 400
Note: * ANSI standards are for flange dimensions only.
Flanged valves are available faced but not drilled.
Valves for higher pressure are available; consult factory for details
(Recommended Maximum Pressure - psi)
Pressure Class
Flanged
ANSI
Standards*
150
Class
Materials
Component Standard Material Combinations
Body & Cover Ductile Iron Cast Steel Bronze
Available Sizes 3" - 48" 3" - 16" 3" - 16"
Disc Retainer & Diaphragm Washer
Trim: Disc Guide, Seat & Cover Bearing
Disc Buna-N®Rubber
Diaphragm Nylon Reinforced Buna-N®Rubber
Stem, Nut & Spring Stainless Steel
For material options not listed, consult factory. Cla-Val manufactures valves in more than 50 different alloys.
Cast Iron Cast Steel Bronze
Bronze is Standard
Stainless Steel is Optional
300
Class
Cover Capacity
Liquid Volume
Displaced from
Diaphragm Chamber
When Valve
Opens or Closes
Valve
Displace-
Size
3” .032 gal
4" .080 gal
6" .169 gal
8" .531 gal
10" 1.26 gal
12" 2.51 gal
14" 2.51 gal
16" 4.00 gal
18" 4.00 gal
20" 9.57 gal
24" 9.57 gal
30" 29.00 gal
ment
Y
Z
Model 610-27 Dimensions (In Inches)
Valve Size (Inches)
A 150 ANSI
AA 300 ANSI
B Dia.
C Max.
D 150 ANSI
DD 300 ANSI
E 150 ANSI
EE 300 ANSI
F 150 ANSI
FF 300 ANSI
H NPT Body Tapping
J NPT Cover Center Plug
K NPT Cover Tapping
Stem Travel
Approx. Ship Wt. Lbs.
X Pilot System 13 15 27 30 33 36 36 41 40 46 55 68 79 85 86
Y Pilot System 10 11 18 20 22 24 26 26 30 30 30 39 40 45 47
Z Pilot System 10 11 18 20 22 24 26 26 30 30 30 39 42 47 49
*Consult Factory
34681012141618202430364248
10.25 13.88 17.75 21.38 26.00 30.00 34.25 35.00 42.12 48.00 48.00 63.25 65.00 76.00 94.50
11.00 14.50 18.62 22.38 27.38 31.50 35.75 36.62 43.63 49.62 49.75 63.75 67.00 76.00 94.50
6.62 9.12 11.50 15.75 20.00 23.62 27.47 28.00 35.44 35.44 35.44 53.19 56.00 66.00 66.00
7.00 8.62 11.62 15.00 17.88 21.00 20.88 25.75 25.00 31.00 31.00 43.94 54.60 61.50 61.50
—6.948.8810.69CF*CF*CF*CF*CF*CF*CF*————
—7.259.3811.19CF*CF*CF*CF*CF*CF*CF*————
—5.506.757.25CF*CF*CF*CF*CF*CF*CF*————
—5.817.257.75CF*CF*CF*CF*CF*CF*CF*————
3.75 4.50 5.50 6.75 8.00 9.50 11.00 11.75 15.88 14.56 17.00 19.88 25.50 28.00 31.50
4.12 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.88 16.06 19.00 22.00 27.50 28.00 31.50
.375.50.75.7511111111222
.50.50.75.75111.251.252222222
.375.50.75.7511111111222
0.6 0.8 1.1 1.7 2.3 2.8 3.4 3.4 3.4 4.5 4.5 6.5 7.5 8.5 8.5
45 85 195 330 625 900 1250 1380 1500 2551 2733 6500 8545 12450 13100
Note: The top two flange holes on valve sizes 36 thru 48 are threaded to 1 1/2"-6 UNC.
Page 4
210-27
Valve
Selection
100-01 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Grooved (GR), Flanged (F) Indicate Available Sizes
Inches 2 21⁄2 3 4 6 8 10 12 14 16 18 20 24 30 36
mm 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900
Basic Valve
100-01
Suggested
Flow
(gpm)
Suggested
Flow
(Liters/Sec)
100-01 Series is the full internal port Hytrol. *Globe Grooved Only
Pattern
End Detail
Maximum
Maximum Intermittent
Maximum
Maximum Intermittent
G, A G, A G, A G, A G, A G, A G, A G, A G, A G, A G G G, A G G
T, F,GrT, F,
210 300 460 800 1800 3100 4900 7000 8400 11000 14000 17000 25000 42000 50000
260 370 580 990 2250 3900 6150 8720 10540 13700 17500 21700 31300 48000 62500
13 19 29 50 113 195 309 442 530 694 883 1073 1577 2650 3150
16 23 37 62 142 246 387 549 664 863 1104 1369 1972 3028 3940
T, F,GrF,
Gr*
100-20 Pattern: Globe (G), Angle (A), End Connections: Flanged (F) Indicate Available Sizes
Gr
F,
Gr*
F,
Gr*
FFFFFFFFF
610-27
Valve
Selection
Basic Valve
100-20
Suggested
Flow
(gpm)
Suggested
Flow
(Liters/Sec)
100-20 Series is the reduced internal port size version of the 100-01 Series.
Inches 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48
mm 80 100 150 200 250 300 350 400 450 500 600 750 900 1000 1200
Pattern
End DetailFFFFFFFF FFFFFFF
Maximum
Maximum
GG, AG, AG, AGGGG GGGGGGG
260 580 1025 2300 4100 6400 9230 9230 16500 16500 16500 28000 33500 33500 33500
16 37 65 145 258 403 581 581 1040 1040 1040 1764 2115 2115 2115
Pilot System Specifications
CDS6A Adjustment Ranges
5 - 40 ft. 30 - 80 ft. 70 - 120 ft.
110 - 160 ft. 150 - 200 ft.
Temperature Range
Water: to 180°F
If flowing line pressure is less than 10 psi, consult factory for full details. If inlet pressure
is above 150 psi, consult factory for recommendations.
Fluids
Air, water, light oils
Rubber Parts:
Buna-N®Synthetic
Solenoid Control
Body:
Brass ASTM B283
Enclosure:
NEMA Type 1,2,3,3S,4,4 watertight*
NEMA Type 6,6P,7,9 watertight Explosion Proof available.
Rubber
X
general purpose
Voltages:
110, 220 - 50Hz AC 24, 120, 240, 480 - 60Hz AC 6, 12, 24, 120, 240 - DC Others available.
Max. operating pressure differential:
200 psi*
Coil:
Insulation molded Class F Watts AC 6 AC Volt Amps Inrush 30 AC Volt Amps Holding 16 Watts DC 10.6
Manual operator available.
*Supplied unless otherwise specified
Materials
Standard Pilot System Materials
Pilot Control: Bronze ASTM B62
Trim: Stainless Steel Type 303
Rubber: Buna-N
®
Synthetic Rubber
Optional Pilot System Materials
Pilot Systems are available with optional Aluminum, Stainless Steel, or Monel materials.
Valve position indicator is standard.
When Ordering, Please Specify
1. Catalog No. 210-27 or No. 610-27
2. Valve Size
3. Pattern - Globe or Angle
4. Pressure Class
5. Threaded or Flanged
6. Materials Desired
7. Engineered or de-engineered to open Main Valve
8. Solenoid Enclosure, Voltage & Hertz, Coil Insulation and Max. Operating Pressure Differential
9. Adjustment Range
10. Desired Options
11. When Vertically Installed
CLA-VAL
P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com
©
Copyright Cla-Val 2013 Printed in USA Specifications subject to change without notice.
E-210-27/610-27 (R-5/2013)
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