Cla-Val 131VC User Manual

4 (1)

SERIES 131VC

Electronic Control Systems

Electronic Control of Hydraulic

Cla-Val Valves

Programmable Monitoring and Control of Flow, Pressure, Delta P,

Level or Valve Position

Signal Transmitter

Accurate Control of Valve Speed and

Response

131-01

Remote Set-Point Control

Control Valve

Security System - Prevents

Unauthorized Changes

4-20 mA

Control Backup Systems in the Event of an Emergency

The Cla-Val 131VC-1 Electronic Control System is designed to achieve unprecedented valve control accuracy and stability. Ideal for remote valve control, the 131VC-1 Electronic Control System provides the interface between SCADA system computers and hydraulic control valves sites.

Optional Remote Control

Modem

Modem

Computer

Electronic Control of Hydraulic Valves

The 131VC-1 Electronic Control System is designed to work in conjunction with Cla-Val 131 Series hydraulic control valves— a combination that takes advantage of the simplicity of hydraulic valve operation and the control possibilities available with electronics.

The 131VC-1 Electronic Control System receives transmitted signals and activates dual solenoid pilots on the hydraulic control valve. These pilots direct hydraulic pressure within the system to position and regulate the valve. By continuously comparing system conditions to the programmed set-point, the system is automatically maintained at the desired value.

Additional important control features, unique to this type of valve control, are offered as standard. They are designed for user friendly operation and system safety and are addressed in this brochure.

Key Advantages

Proven reliable hydraulic control valve

Low electric power requirement

Solid state electronic components

No motors, bearings, bushings or packings to wear out or leak

We Not Only Sell Valves—

We Provide Solutions

Cla-Val 131VC User Manual

How it Works

1. Set-Point Command

Set-point command is received from a remote location or entered via the key pad into the Electronic Valve Controller.

2. Feedback and Comparison

The Electronic Valve Controller compares the feedback signal from the transmitter to the set-point. If the deviation exceeds the deadband, the valve control system is activated.

3. Valve Actuation

The Electronic Valve Controller actuates the solenoid controls, causing the valve to modulate as needed to regain the set-point condition.

Set-Point Command

Dead

Band

Deviation

Transmitter

Feedback

Signal

Devitation

Transmitte

Feedback

Signal

131-01 Valve

Transmitter

131-01 Valve

Transmitter

131-01 Valve

Transmitter

 

Keypad & Display

Display

The 131VC-1 has been engineered to be the industry’s most user friendly controller. With three digital displays areas (two offering up to 9 characters of true alphanumeric), the 131VC-1 effectively eliminates cryptic messages, sub-routines and loops that could confuse even the most experienced operator. The bright, crisp display is vacuum fluorescent, and offers much better readability than any other display technology. Additional operator-friendly features include: custom programmable alarm messages, illuminated keys, and an easy-to-use menu system.

Status Indicators - Four status indicators show the controller’s operating status at all times:

Manual Key Light: For manual control.

Set-point Key Light: For indication of remote control.

Output Indicator: “OUT” and indicator lights illuminate when either output 1 or 2 are on.

Alarm Indicator: “ALM” and indicator lights illuminate when either output 1 or 2 are on.

Keys Pads: All menu entry, configuration, tuning and set-point controls is entered through rugged backlit rubber keys. A simple menu system prompts the operator, step by step, through all procedures. Security system prevents unauthorized changes to all values.

Features

Alarm - Programmed to signal when system conditions exceed a desired value or in the event of a system component failure. It can be configured to be latching or non-latching, normally open or normally closed contact with deadbands.

Absolute Alarm - Activates when the process variable exceeds alarm set-point. It can be either high and/or low acting. Deviation Alarm - Shifts as the set-point is changed. It can be symmetrical or asymmetrical.

Fault Alarm - Activates when the process variable is lost.

Set-Point Rate of Change - Prevents accidental or sudden changes in the programmed set-point. It is also invaluable when used on high differential or surge sensitive applications where valve speed of operation must be tightly controlled.

Process Variable Backup - Can automatically recognize secondary process variable or can be programmed to open or close valve or can default to backup pilot system using alarm function.

DC Power Supply - Provides source of power for signal transmitter.

Retransmission - Transmit process variable or set-point values.

Offsets - Adjusts the process variable and remote set point settings if respective signals do not match.

Filter - Stabilizes process variable signal when required.

Security System - Prevents unauthorized changes.

Input Linearization - For flow measurement across orifices, venturies, etc.

Digital Inputs - Selects specific set-points. (optional)

NEMA 4X Enclosure (optional)

Input Signals

The 131VC-1 Electronic Control System is designed to accept industry standard 4-20 mA full scale signals for pressure, flow or level control from customer supplied transmitter(s).

Flow Measurement using a differential signal requires activating the square root extractor to obtain direct flow readout.

Modulating Level Control requires the use of an optional X117 Valve Position Transmitter in addition to a level transmitter.

Valve Position Control requires an optional X117 Valve Position Transmitter installed on the valve.

Other configurations are available on a special order basis, consult the factory for details.

Specifications

Control Input:

4-20 mA full scale (others optional)

Control Parameters

Proportional Bands: 1 to 999%, settable in 0.1% increments independently for opening and closing

Deadbands: achievable up to 15% of input range Cycle Time: 1 to 120 seconds in 1 sec. increments.

Environmental Parameters

Temperature: 0°C to 50°C (32°F to 1 22°F) Humidity: 10 to 90%, non-condensing

Power Consumption

15 watts Max. at 120 VA, 50160 Hz

Voltage and Frequency

Universal power supply: 90 to 250 VAC, 48 to 62 Hz. 24 to 30 volts AC or DC, +/- 5%.

Noise Immunity

Common mode rejection (process input): >120 db. Normal mode rejection (process input): >80 db. AC line is double filtered and transient protected. Snubbers are provided for each relay output.

Construction

Case: extruded, non-perforated black anodized aluminum with ABS plastic sleeve.

Bezel: Black plastic ABS. Chassis assembly: plug-in type.

Keys: Silicone rubber with diffusion printed graphics. NEMA rating: front panel conforms to NEMA 4X when instrument is properly installed.

Agency Approvals

LR 84603

U

LISTED

® L

Process Control Equipment

 

 

4N66

Memory Retention

Lithium battery maintains all programming for approximately ten years.

Security

There are two levels of access: restricted and full. A configurable code is used to enter the full access level. Functions not available in the restricted level are configurable.

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