Cla-Val 133-11-633-11 User Manual

Metering & Flow Rate Control Valve

Schematic Diagram

Item Description

1 Hytrol (Main Valve)
2 CS2S Solenoid Control
3 CK2 Solenoid By-Pass
4 131VC-1 Electronic Control
5 X52D-1 Orifice Plate Assembly
6 DPT Differential Pressure Transmitter

Optional Features

Item Description

A X46A Flow Clean Strainer
B CK2 (Isolation Valve)
C CV Flow Control (Closing)
D Check Valve with Isolation Valve
E X117D Position Transmitter
F Independent Operation Pressure
H Atmospheric Drain
P X141 Pressure Gauge
S CV Flow Control (Opening)
Y X43 "Y" Strainer

133-11

MODEL

(Full Internal Port)

633-11

(Reduced Internal Port)

• Automatically Maintains Flow Rate

• Up to 10:1 Flow Range Control

• Ideal For SCADA Systems

• Digital or Analog Communications

• Retransmission Capabilities

• Security System to Prevents Unauthorized Changes

• Optional Hydraulic Backup Pilot Control System

The Model 133-11/633-11 Metering and Flow Rate Control Valve accu­rately meters and maintains flow rate regardless of changing system con­ditions. It is an electrically operated, electronically directed, hydraulically
actuated diaphragm valve. Included is 131VC-1 Electronic Valve Controller
Microprocessor that responds to differential pressure produced across a
calibrated orifice plate or venturi. Accurate control is assured as very small
changes in the differential produce immediate corrective action in the main
valve. Differential Pressure Transmitter is recallable to suite flow range
requirements.

The Model 133-11/633-11 Metering and Flow Rate Control Valve can also
be configured to perform a wide variety of secondary functions when
combined with hydraulic pilot operation, such as: pressure reducing, pres­sure sustaining and level control. Any of these functions can be used in
conjunction with electronic control or to provide a separate automatic fail­safe operation through the use of backup hydraulic pilot systems.

4

2B

CS2

C

3B

E

D2

D3

B

H

DRAIN TO

ATMOSPHERE

6

B

OUTLET

1

D1

Y

9

F

INDEPENDENT
OPERATING
PRESSURE

3A

CS2

INLET

2A

S

B

A

DPT

B

5

Main Transmission

Line

Isolating Valve

133-11/633-11

Metering & Flow Rate Controller

131VC-1 Electronic

Valve Controller

DPT

To Optional Remote

Computer Control (Local)

SCADA

To Optional Remote Control

Modem

Modem

Computer

Computer

Typical Applications

The 133-11/633-11 is typically installed in
a fluid delivery system where the flow rate
is measured and changed from a remote
location such as a SCADA system

.

Model 133-11 (Uses Basic Valve Model 100-01)

Pressure Ratings

Valve Body & Cover

Grade Material

ASTM A536 Ductile Iron B16.42 250 400 400 400

ASTM A216-WCB Cast Steel B16.5 285 400 400 400

ASTM B62 Bronze B16.24 225 400 400 400

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

‡ End Details machined to ANSI B2.1 specifications.

Valves for higher pressure are available; consult factory for details

(Recommended Maximum Pressure - psi)

Pressure Class

Flanged Grooved Threaded

ANSI

Standards*

150

Class

300

Class

300

Class

End‡

Details

Dimensions

(In inches)

H

Inlet

G

GG

GGG

100-01

Threaded &

Flanged

A

AA

AAA

B

Inlet

(Diameter)

D

DD

DDD

J

K

C

(MAX)

E

X

Outlet

F

FF

Y

Materials

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes 3" - 36" 3" - 16" 3" - 16"

Disc Retainer &
Diaphragm Washer

Trim: Disc Guide,
Seat & Cover Bearing

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

Cast Iron Cast Steel Bronze

Bronze is Standard

Stainless Steel is Optional

100-01

Grooved

H

Inlet

For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Model 133-11 Dimensions (In Inches)

Valve Size (Inches) 3468101214161820243036
A Threaded
AA 150 ANSI
AAA 300 ANSI
AAAA Grooved End

B Dia.

C Max.

CC Max. Grooved End

D Threaded

DD 150 ANSI

DDD 300 ANSI

DDDD Grooved End

E

EE Grooved End

F 150 ANSI

FF 300 ANSI

G Threaded

GG 150 ANSI

GGG 300 ANSI

GGGG Grooved End

H NPT Body Tapping
J NPT Cover

K NPT Cover Tapping

Stem Travel
Approx. Ship Wt. Lbs.

X Pilot System 15 17 29 31 33 36 40 40 43 47 68 79 85
Y Pilot System 11 12 20 22 24 26 29 30 32 34 39 40 45

Z Pilot System 11 12 20 22 24 26 29 30 32 34 39 42 47

Center Plug

12.50————————————

12.00 15.00 20.00 25.38 29.75 34.00 39.00 41.38 46.00 52.00 61.50 63.00 76.00

13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50 47.64 53.62 63.24 64.50 76.00

12.50 15.00 20.00 25.38 — — — — — — — — —

9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50 41.50 45.00 53.16 56.00 66.00

8.19 10.62 13.38 16.00 17.12 20.88 24.19 25.00 39.06 41.90 43.93 54.60 61.50

7.25 9.31 12.12 14.62 — — — — — — — — —

6.25————————————

6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.81 — — 30.75 — —

6.38 7.88 10.50 13.25 15.56 17.75 20.25 21.62 — — 31.62 — —

6.007.50———————————

2.06 3.19 4.31 5.31 9.25 10.75 12.62 15.50 12.95 15.00 17.75 21.31 24.56

3.12 4.25 6.00 7.56 — — — — — — — — —

3.75 4.50 5.50 6.75 8.00 9.50 10.50 11.75 15.00 16.50 19.25 22.50 25.60

4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.00 16.50 19.25 24.00 25.60

4.50————————————

4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69 — — 22.06 — —

4.38 5.31 6.50 8.50 9.31 14.50 15.62 16.50 — — 22.90 — —

4.255.00———————————
.50.75.751111111122
.50 .75 .75 1 1 1.25 1.5 2 1.5 1.5 1.5 2 2
.50.75.751111111122

0.8 1.1 1.7 2.3 2.8 3.4 4.0 4.5 5.1 5.63 6.75 7.5 8.5

70 140 285 500 780 1165 1600 2265 2982 3900 6200 7703 11720

Note: The top two flange holes on valve size 36 are threaded to 1 1/2"-6 UNC.

(Diameter)

B

Inlet

AAAA

J

K

DDDD

CC

(MAX)

EE

Outlet

Z

X

GGGG

Model 633-11 (Uses Basic Valve Model 100-20)

EE

D

E

Inlet

DD

AA

X

100-20

Flanged

F

A

C

(MAX)

K

J

H

Inlet

Outlet

FF

B

(Diameter)

Dimensions

(In inches)

Pressure Ratings

Valve Body & Cover

Grade Material

ASTM A536 Ductile Iron B16.42 250 400

ASTM A216-WCB Cast Steel B16.5 285 400

ASTM B62 Bronze B16.24 225 400

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

Valves for higher pressure are available; consult factory for details

(Recommended Maximum Pressure - psi)

Pressure Class

Flanged

ANSI

Standards*

150

Class

Class

Materials

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes 3" - 48" 3" - 16" 3" - 16"

Disc Retainer &
Diaphragm Washer

Trim: Disc Guide,
Seat & Cover Bearing

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Cast Iron Cast Steel Bronze

Bronze is Standard

Stainless Steel is Optional

300

Y

Z

Model 633-11 Dimensions (In Inches)

Valve Size (Inches)

A 150 ANSI

AA 300 ANSI

B Dia.

C Max.

D 150 ANSI

DD 300 ANSI

E 150 ANSI

EE 300 ANSI

F 150 ANSI

FF 300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Wt. Lbs.

X Pilot System 13 15 27 30 33 36 36 41 40 46 55 68 79 85 86

Y Pilot System 10 11 18 20 22 24 26 26 30 30 30 39 40 45 47

Z Pilot System 10 11 18 20 22 24 26 26 30 30 30 39 42 47 49

*Consult Factory

34681012141618202430364248

10.25 13.88 17.75 21.38 26.00 30.00 34.25 35.00 42.12 48.00 48.00 63.25 65.00 76.00 94.50

11.00 14.50 18.62 22.38 27.38 31.50 35.75 36.62 43.63 49.62 49.75 63.75 67.00 76.00 94.50

6.62 9.12 11.50 15.75 20.00 23.62 27.47 28.00 35.44 35.44 35.44 53.19 56.00 66.00 66.00

7.00 8.62 11.62 15.00 17.88 21.00 20.88 25.75 25.00 31.00 31.00 43.94 54.60 61.50 61.50

—6.948.8810.69CF*CF*CF*CF*CF*CF*CF*————

—7.259.3811.19CF*CF*CF*CF*CF*CF*CF*————

—5.506.757.25CF*CF*CF*CF*CF*CF*CF*————

—5.817.257.75CF*CF*CF*CF*CF*CF*CF*————

3.75 4.50 5.50 6.75 8.00 9.50 11.00 11.75 15.88 14.56 17.00 19.88 25.50 28.00 31.50

4.12 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.88 16.06 19.00 22.00 27.50 28.00 31.50

.375.50.75.7511111111222

.50.50.75.75111.251.252222222

.375.50.75.7511111111222

0.6 0.8 1.1 1.7 2.3 2.8 3.4 3.4 4.5 4.5 4.5 6.5 7.5 8.5 8.5

45 85 195 330 625 900 1250 1380 1500 2551 2733 6500 8545 12450 13100

Note: The top two flange holes on valve sizes 36 thru 48 are threaded to 1 1/2"-6 UNC.

133-11

Valve

Selection

100-01 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Grooved (GR), Flanged (F) Indicate Available Sizes

Inches 3 4 6 8 10 12 14 16 18 20 24 30 36

mm 80 100 150 200 250 300 350 400 450 500 600 750 900

Basic Valve

100-01

Suggested

Flow

(gpm)

Suggested

Flow

(Liters/Sec)

100-01 Series is the full internal port Hytrol. For Lower Flows Consult Factory *Globe Grooved Only

633-11

Valve

Selection

Basic Valve

100-20

Pattern

End Detail

Maximum

Maximum
Intermittent

Minimum

Maximum

Maximum
Intermittent

Minimum

Inches 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48

mm 80 100 150 200 250 300 350 400 450 500 600 750 900 1000 1200

Pattern

End DetailFFFFFFFF FFFFFFF

G, A G, A G, A G, A G, A G, A G, A G, A G G G, A G G

T, F,

Gr

460 800 1800 3100 4900 7000 8400 11000 14000 17000 25000 42000 50000

580 990 2250 3900 6150 8720 10540 13700 17500 21700 31300 48000 62500

2 4 10 15 35 50 70 95 120 150 275 450 650

29 50 113 195 309 442 530 694 883 1073 1577 2650 3150

37 62 142 246 387 549 664 863 1104 1369 1972 3028 3940

0.13 0.25 0.63 0.95 2.2 3.2 4.4 6.0 7.6 9.5 17.4 28.4 41.0

GG, AG, AG, AGGGG GGGGGGG

F,

Gr

F,

Gr*

100-20 Pattern: Globe (G), Angle (A), End Connections: Flanged (F) Indicate Available Sizes

F,

Gr*

FFFFFFFFF

Suggested

Flow

(gpm)

Suggested

Flow

(Liters/Sec)

100-20 Series is the reduced internal port size version of the 100-01 Series. For Lower Flows Consult Factory

We recommend providing adequate space around valve for maintenance work

Maximum

Minimum

Maximum

Minimum

Pilot System Specifications*

Temperature Range

Water: to 180°F

Rubber Parts:

Buna-N®Rubber

Solenoid Control

260 580 1025 2300 4100 6400 9230 9230 16500 16500 16500 28000 33500 33500 33500

1 2 4 10 15 35 50 50 95 95 95 275 450 450 450

16 37 65 145 258 403 581 581 1040 1040 1040 1764 2115 2115 2115

.06 .13 .25 .63 .95 2.2 3.2 3.2 6.0 6.0 6.0 17.4 28.4 41.0 41.0

Note:

Orifice plate assembly (X52D-1) 11⁄2" thick and must
be installed minimum 5 pipe diameters downstream
of valve with minimum of 3 pipe diameters of
straight pipe downstream of orifice plate assembly.
Orifice plate assembly sensing connections should
be located to the side of the pipeline. To increase
measurement accuracy, recommended minimum is
10 pipe diameters upstream and 5 pipe diameters
downstream of the orifice plate assembly.

Synthetic

Voltage:

110 -50Hz AC
24, 120, 240, 480 - 60Hz AC
6, 12, 24, 120, 240 - DC

Max. operating pressure differential:
200 psi

Body: Brass ASTM B283

Enclosure: NEMA Type 1,2,3,3S,4,4

X

general

purpose watertight
NEMA Type 6,6P,7,9 watertight

explosion proof available at
additional cost.

For specifications on other 133/633 Series Valves,

*

please consult factory. The 133-11/633-11 is shown.

Coil:

Insulation Molded Class F
Watts AC 6
AC Volt Amps Inrush 30
AC Volt Amps Holding 16
Watts DC 10.6

Manual operator available at additional cost.

When Ordering, Please Specify

1. Catalog No. 133-11 or No. 633-11

2. Valve Size

3. Pattern - Globe or Angle

4. Pressure Class

5. Threaded or Flanged

6. Trim Material

7. Orifice Bore

8. Desired Options

9. When Vertically Installed

CLA-VAL

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

Copyright Cla-Val 2013 Printed in USA Specifications subject to change without notice.

E-133-11/633-11 (R-2/2013)