Cla-Val 100-22 600 User Manual

MODEL

100-22

(Reduced Internal Port)

600 Series

Powercheck Valve

• Built-in Automatic Check Valve

• Reduced Cavitation Design

• Service Without Removal From Line

• Packless Construction

• Drip-Tight and Positive Seating

The Cla-Val Model 100-22 Powercheck Valve is a hydraulically
operated diaphragm valve with a built-in check feature to prevent
return flow. Available in globe or angle pattern, it consists of four
major components: the body, intermediate chamber, diaphragm
assembly and cover. The diaphragm assembly is the only moving
part.

The diaphragm assembly which is guided top, center and bottom by a
precision machined stem utilizes an FDA approved non-wicking
diaphragm of nylon fabric bonded with synthetic rubber. A synthetic
rubber disc retained on three and one-half sides forms a drip-tight
seal with the renewable seat when pressure is applied above the
diaphragm. When pressure above the diaphragm is relieved, the
valve opens wide. The rate of closing or opening can be controlled by
modulating the flow into or out of the cover chamber. When a pres­sure reversal occurs the valve will immediately close, preventing
reverse flow through the valve. The split stem will allow the disc
retainer assembly to check closed regardless of the position of the

diaphragm.

The Model 100-22 Powercheck Valve is recommended on system
applications where a positive check feature is necessary to prevent
reverse flow.

Principle of Operation

Four-Way Control

Full Open Operation

When operating pressure below the
diaphragm is greater than the pres­sure in the cover chamber, the valve
is held open, allowing full flow.

Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.

Tight Closing Operation

When pressure below the
diaphragm is relieved and operating
pressure is applied to the cover
chamber, the valve closes
drip-tight.

Four-Way Control

When a static condition or pressure
reversal occurs, the split stem design
allows the valve to instantly check
closed. Return flow is prevented
regardless of the diaphragm's position.

Four-Way Control

Check Action

Specifications

Model 100 - 22

Available Sizes

Pattern Flanged

Globe 4" - 24"

Angle 4" - 6 - 8"

Pressure Ratings

Valve Body & Cover

Grade Material

ASTM A536 Ductile Iron B16.42 250 400

ASTM A216-WCB Cast Steel B16.5 285 400

ASTM B62 Bronze B16.24 225 400

Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.

Valves for higher pressure are available; consult factory for details

(Recommended Maximum Pressure - psi)

Standards*

Operating Temp. Range

Fluids

-40° to 180° F

Pressure Class

Flanged

ANSI

150

Class

Class

Materials

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes 4" - 24" 4" - 16" 4" - 16"

Disc Retainer &
Diaphragm Washer

Trim: Disc Guide,
Seat & Cover Bearing

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Cast Iron Cast Steel Bronze

Bronze is Standard

Stainless Steel is optional

300

4" Globe, Flanged

6" Globe, Flanged

Options

Epoxy Coating - suffix KC

This option NSF 61 Listed and FDA
approved, fusion bonded epoxy coating
is for use with cast iron, ductile iron or
steel valves. This coating is resistant to
various water conditions, certain acids,
chemicals, solvents and alkalies.

coatings are applied in accordance with
AWWA coating specifications C116-03.
Do not use with temperatures above

®

Rubber Parts- suffix KB

Viton

Optional diaphragm, disc and o-ring fabri­cated with Viton

®

Viton

is well suited for use with mineral

®

synthetic rubber.

acids, salt solutions, chlorinated hydro­carbons, and petroleum oils; and is pri­marily used in high temperature applica­tions up to 250° F. Do not use with epoxy
coating above 175°F.

Epoxy

175° F.

For assistance in selecting appropriate
valve options or valves manufactured
with special design requirements,
please contact our Regional Sales
Office or Factory.

6" Angle, Flanged

Functional Data Model 100-22

Valve Size

V

Factor

Pattern

Pattern

Pattern

Pattern

Q

P

C

Factor

Equivalent

Length

of

Pipe

K

Factor

Liquid Displaced from

Cover Chamber When

Valve Opens

*Estimated

C

V

Formulas for computing C Factor, Flow (Q) and Pressure Drop

=

C

V

K Factor (Resistance Coefficient)

The Value of K is calculated from the formula:
(U.S. system units)

Equivalent Length of Pipe

Equivalent lengths of pipe (L) are determined from the formula:
(U.S. system units)

Fluid Velocity

Fluid velocity can be calculated from the following formula:
(U.S. system units)

Inches 4 6 8 10 12 14 16 18 20 24

Globe

Angle

Globe

Angle

mm.

Gal./Min. (gpm.)

Litres/Sec. (l/s.)

Gal./Min. (gpm.)

Litres/Sec. (l/s.)

Feet (ft.)

Meters (m.)

Feet (ft.)

Meters (m.)

Globe Pattern

Angle Pattern

Fl. Oz

U.S. Gal.

ml

Litres

100 150 200 250 300 350 400 460 500 600

136 229 480 930 1458 1725 2110 2940 3400* 4020

32.5 55 115 223 350 414 506 705 816 965

135 233 545 — — — — — — —

32 56 132 — — — — — — —

251 777 748 621 654 750 977 983 1125 3005

76.4 237.1 228.1 189.5 199.4 228.7 298.1 299.9 343.2 916.6

254 751 580 — — — — — — —

77.6 229 176.9 — — — — — — —

12.7 23.1 15.7 10.4 8.5 8.9 10.2 8.4 8.8 19.1

12.9 22.3 12.2 — — — — — — —

— — — — — — — — — —

.08 .17 .53 1.26 2.51 4.0 4.0 9.6 9.6 9.6

— — — — — — — — — —

.30 .64 2.0 4.8 9.5 15.1 15.1 36.2 36.2 36.2

Where:

V

K =

P

=

894d

C

v

=

C

Q

P

V

( P):

2

Q

C

V

4

2

C

=

U.S. (gpm) @ 1 psi differential at 60 F water

V

or

(l/s) @ 1 bar (14.5 PSIG) differential

=

at 15 C water

=

inside pipe diameter of Schedule 40 Steel Pipe (inches)

d

friction factor for clean, new Schedule 40 pipe

=

f

(dimensionless) (from Cameron Hydraulic Data,

18th Edition, P 3-119)

d

V =

L =

.4085 Q

K
12 f

2

d

Resistance Coefficient (calculated)

=

K

=

Equivalent Length of Pipe (feet)

L

=

Flow Rate in U.S. (gpm) or (l/s)

Q

=

Fluid Velocity (feet per second) or (meters per second)

V

=

Pressure Drop in (psi) or (bar)

P

Model 100-22 Flow Chart (Based on normal flow through a wide open valve)

Dimensions

H

100-22

Flanged

(Diameter)

B

Model 100-22

J

K

C

(MAX)

Valve Size (Inches)

A 150 ANSI
AA 300 ANSI
B Dia.
C Max.
D 150 ANSI
DD 300 ANSI
E 150 ANSI
EE 300 ANSI
F 150 ANSI
FF 300 ANSI
H NPT Body Tapping
J NPT Cover Center Plug
K NPT Cover Tapping

Valve Stem Internal
Thread UNF

Stem Travel
Approx. Ship Wt. Lbs.

Inlet

Outlet

F

FF

E

EE

Inlet

A

D

DD

AA

4 6 8 10 12 14 16 18 20 24

13.88 17.75 21.38 26.00 30.00 34.25 35.00 42.12 48.00 48.00

14.50 18.62 22.38 27.38 31.50 35.75 36.62 43.62 49.62 49.75

9.12 11.50 15.75 20.00 23.62 28.00 28.00 35.44 35.44 35.44

11.75 15.25 20.25 23.75 27.25 29.31 34.12 35.00 40.25 40.25

6.94 8.88 10.69 — — — — — — —

7.25 9.38 11.19 — — — — — — —

5.50 6.75 7.25 — — — — — — —

5.81 7.25 7.75 — — — — — — —

4.50 5.50 6.75 8.00 9.50 11.00 11.75 15.88 14.56 17.00

5.00 6.25 7.50 8.75 10.25 — 12.75 15.88 16.06 19.00
.50 .75 .75 1 1 1 1 1 1 1
.50 .75 .75 1 1 1.25 1.25 2 2 2
.50 .75 .75 1 1 1 1 1 1 1

1

⁄4-28

0.8 1.1 1.7 2.3 2.8 3.4 3.4 4.5 4.5 4.5

135 230 480 785 1410 2215 2215 2300 3400 3600

1

⁄4-28

3

⁄8-24

3

⁄8-24

3

⁄8-24

3

⁄8-24

3

⁄8-24

1

⁄2-20

1

⁄2-20

1

⁄2-20

Valve Size (mm)

A 150 ANSI
AA 300 ANSI
B Dia.
C Max.
D 150 ANSI
DD 300 ANSI
E 150 ANSI
EE 300 ANSI
F 150 ANSI
FF 300 ANSI
H NPT Body Tapping
J NPT Cover Center Plug
K NPT Cover Tapping

Valve Stem Internal
Thread UNF

Stem Travel
Approx. Ship Wt. Kgs.

100 150 200 250 300 350 400 450 500 600

353 451 543 660 762 870 889 1070 1219 1219
368 473 568 695 800 — 930 1108 1260 1263
232 292 400 508 600 711 711 900 900 900
298 387 514 603 692 744 867 889 1022 1022
176 226 272 — — — — — — —
184 238 284 — — — — — — —
140 171 184 — — — — — — —
148 184 197 — — — — — — —
114 140 171 203 241 279 298 403 370 432
127 159 191 222 260 — 324 403 408 483

.50 .75 .75 1 1 1 1 1 1 1
.50 .75 .75 1 1 1.25 1.25 2 2 2
.50 .75 .75 1 1 1 1 1 1 1

1

⁄4-28

1

⁄4-28

3

⁄8-24

3

⁄8-24

3

⁄8-24

3

⁄8-24

3

⁄8-24

1

⁄2-20

1

⁄2-20

1

⁄2-20

20 28 43 58 71 86 86 86 114 114
61 104 218 356 640 1006 1006 1044 1544 1634

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other posi­tions are acceptable. Due to component size and weight of 10 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

CLA-VAL

Copyright Cla-Val 2013 Printed in USA Specifications subject to change without notice.

E-100-22 (R-2/2013)