Classen TSS-20, TRS-20 User Manual

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Classen TSS-20, TRS-20 User Manual

TRS-20 TURF RAKE

(Serial No. 00127 & UP)

TSS-20 TURF SEEDER

(Serial No. 00143 & UP)

OPERATORS / PARTS MANUAL

Schiller-Pfeiffer, Inc.

1028 Street Road • Southampton, PA 18966

Telephone: 1-800-366-6268

TABLE OF CONTENTS

INTRODUCTION ......................................

2

Thank You ............................................................

2

Read This Manual ................................................

2

Warranty................................................................

2

Measurements ......................................................

2

Serial Numbers......................................................

2

Ordering Parts ......................................................

2

Directions ..............................................................

2

Pre-Delivery Check List ........................................

3

Delivery Check List ..............................................

3

Owner’s Record......................................................

3

SAFETY PRECAUTIONS ..........................

4

Training ................................................................

4

Preparation Safety ................................................

4

Engine Safety ........................................................

4

Operational Safety ................................................

4

OPERATION ..............................................

5

Preparation ............................................................

5

Starting Engine......................................................

5

Transporting TURF RAKE/ TURF SEEDER..........

5

Operating TURF RAKE/ TURF SEEDER ..............

5

OPTIONAL BLADE ASSEMBLIES ............

6

Changing Blade Assemblies ..................................

6

Replacing Shaft Assembly Only ............................

6

Recommended Height Adjustments......................

6

INTRODUCTION

THANK YOU

Thank you for purchasing a CLASSEN TRS-20/ TSS-20.

READ THIS MANUAL

Read this manual carefully in its entirety. It contains assembly, operating, maintenance, adjustment instructions and a parts list for your TRS-20/TSS-20. By following the operating and maintenance instructions you will prolong the life of your equipment and maintain its maximum efficiency. Failure to do so could result in personal injury or equipment damage. This manual

should be considered a permanent part of your TRS-20/TSS-20 and should remain with it if you sell it.

WARRANTY

Refer to last page.

GENERAL MAINTENANCE ......................

8

TURF RAKE/ TURF SEEDER Maintenance ........

8

Engine Maintenance..............................................

8

MACHINE STORAGE ................................

8

Storing TURF RAKE/ TURF SEEDER ..................

8

Operation After Extended Storage ........................

8

CARE FOR HYDRAULIC SYSTEM ............

9

PARTS MAIN FRAME ASSEMBLY ..........

10

PARTS SELF PROPELLED ASSEMBLY ....11

PARTS HANDLE ASSEMBLY ....................

12

SEEDER/MULTIPURPOSE

 

BLADE ASSEMBLY ..................................

13

SLICER BLADE ASSEMBLY ....................

13

SEED BOX ASSEMBLY ............................

14

SEEDER TIRE SCRAPE INSTALLATION 15

SEED BOX INSTALLATION ....................

15

SAFETY DECALS ....................................

16

NOTES ....................................................

17

WARRANTY ............................................

18

MEASUREMENTS

U.S. Units of measure are used in this manual.

SERIAL NUMBERS

Write frame and engine serial numbers, plus model numbers in “Owner’s Record” section below. You may need these numbers when you order parts. The serial number sticker plate is located near

the left rear corner of the TRS-20/TSS-20 frame.

ORDERING PARTS

When ordering parts, always give the serial number and model of your TRS-20/TSS-20 as well as the quantity, part number and description of the part needed.

DIRECTIONS

“Right Hand” and “Left Hand” sides of the TRS-20/TSS-20 are determined by facing the “back” of the unit as you would operate the machine.

2

PRE-DELIVERY CHECK LIST

CHECK THE FOLLOWING BEFORE YOU DELIVER THE TRS-20/TSS-20 TO THE CUSTOMER.

1.Guards and shields fastened in place.

2.Decals fastened and legible.

3.Gas lever on engine turned on.

4.All lubrication points greased.

5.Air cleaner.

6.Touch up scratches.

7.Add engine oil (refer to Engine manual)

8.Add fuel, start engine, test run.

DATE SET UP

__________/__________/__________

DELIVERY CHECK LIST

REVIEW THE OPERATORS MANUAL WITH THE CUSTOMER.

1.Classen Mfg., Inc. warranty.

2.Safe operation and service.

3.How to use controls.

4.Operating the machine correctly.

5.Transporting the TRS-20/TSS-20.

6.Correct fuel and lubricants.

7.Daily and periodic inspections.

8.Changing oil after break-in period.

9.Servicing the TRS-20/TSS-20 regularly and correctly.

10.Classen Mfg., Inc. parts and service.

11.Give the customer the Operator’s Manual and encourage customer to read it.

DATE DELIVERED

__________/__________/__________

SIGNATURE _______________________________

OWNER’S RECORD

DATE PURCHASED

__________________________________________

TRS-20/TSS-20 SEEDER MODEL NUMBER

__________________________________________

ENGINE MODEL NUMBER

__________________________________________

TRS-20/TSS-20 SERIAL NUMBER

__________________________________________

ENGINE SERIAL NUMBER

__________________________________________

3

SAFETY PRECAUTIONS

TRAINING

1.Regard the unit as a piece of power equipment and teach this regard to all who operate this unit.

2.Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.

3.Never allow children, teenagers or people unfamiliar with these instructions to use this piece of equipment.

4.Avoid operating unit while people, especially children or pets, are nearby. Keep in mind that the operator or user is responsible for accidents or hazards

occurring to other people or their property.

5.Be sure you know how to stop the TRS-20/TSS-20 at a moment’s notice.

6.When using the TRS-20/TSS-20, make certain frame plate is attached at all times when not bagging.

PREPARATION SAFETY

1.The use of personal protective equipment, such as (but not limited to) protection for the eyes, ears, feet and head is recommended.

2.While operating, always wear substantial foot wear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.

3.Area should be free of all obstacles and debris.

ENGINE SAFETY

1.Handle gasoline with care; it is highly flammable.

2.Use an approved gasoline container.

3.Always add fuel before starting the engine.

WARNING

DO NOT FILL TANK COMPLETELY FULL. DO NOT SMOKE WHILE YOU FILL FUEL TANK.

DO NOT REMOVE GAS CAP IF ENGINE

IS RUNNING.

DO NOT OPERATE ENGINE IN A

CONFINED SPACE WHERE DANGEROUS CARBON MONOXIDE FUMES CAN COLLECT.

4.Fill the fuel tank outdoors.

5.If fuel is spilled, do not attempt to start the engine. Move away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated.

OPERATIONAL SAFETY

1.Carefully read and follow all caution stickers.

2.Operate only in daylight or good artificial light.

3.Do not operate machine unless all guards, shields and covers are in place and in proper working condition.

4.It is essential all operator safety mechanisms be connected and in operating condition prior to use.

5.Do not change the engine governor settings or over-speed the engine. Operating an engine at excessive speed may increase the hazard of personal injury.

6.Disengage all blade and drive clutches (release bail) before starting.

7.Start the engine carefully with feet well away from the blades.

8.Do not put hands, feet or clothing near rotating parts while the unit is being operated.

9.Travel up and down slopes at a 45° angle rather than across, to prevent unit from tipping over.

10.Exercise extreme caution when changing direction on slopes. Do not get too close to sharp drop-offs or operate unit on excessively steep slopes.

11.Use caution when backing up or pulling the unit towards you.

12.Stop the blades if unit has to be tilted for transportation, when crossing surfaces (i.e. sidewalks, driveways, stepping stones, etc.) or when transporting the unit to and from the area being worked on.

13.Never pick up or carry a TRS-20/TSS-20 while the engine is running.

4

14.Stop the engine and disconnect the spark plug wire:

a)before checking, cleaning or working on unit

b)after striking a foreign object (inspect the unit for damage and make repairs before restarting and operating)

15.Stop the engine:

a)whenever you leave the unit

b)before refueling

c)before clearing blockages.

16.Reduce the throttle setting during engine run-out and, if the engine is provided with shut-off valve, turn the fuel off at the conclusion of operating.

17.Before shutting off, put drive lever in neutral.

OPERATION

PREPARATION

1.Carefully read this manual and operate TRS-20/TSS-20 correctly.

2.Always check machine on level ground.

3.Visually check all moving parts and all fasteners, if loose or broken, tighten or replace. Check for broken or bent blades, replace if necessary.

4.Lubricate all fittings after every four hours of using machine, using a pressurized gun with standard lithium base lubricant (see “General Maintenance” section). Wipe off fittings before and after lubricating.

5.Add oil to the engine crankcase with engine resting in a level position (refer to engine manufacturer’s Owner’s Manual for the correct type and amount of oil).

6.Fill the fuel tank according to engine manufacturer specifications.

7.Police lawn area for obstacles and debris (i.e. sprinklers, hoses, toys, etc.)

8.Mark underground sprinkler heads and other hidden obstacles to prevent damage.

STARTING ENGINE

CAUTION

TO AVOID INJURY, DO NOT PLACE YOUR FEET OR OTHER BODY PARTS UNDER THE BLADES WHILE STARTING THE ENGINE.

2.Turn choke on (closed).

3.Turn ignition switch to “on”.

4.Move throttle control to high RPM setting. Do not exceed 3600 rpm.

5.Pull recoil starter rope until engine starts.

6.After engine is warm, turn off choke (open).

7.Allow engine to run one minute before operating.

8.Check engine rpm setting before operating, DO NOT exceed 3600 rpm.

TRANSPORTING THE TRS-20/ TSS-20

Fig. 1

Fig. 2

1.Position height adjustment lever to the start/transport position (see Fig. 1).

2.Start Engine, drive up ramps, make sure the blades do not hit the ramps or vehicle.

3.Slow the throttle to desired speed for loading.

4.To clear sidewalks, driveways, etc., press down on handle, raising front of the TRS-20/TSS-20.

OPERATING THE TRS-20/TSS-20

1.Put speed lever in neutral position.

2.Start engine.

3.Engage bail.

4.Move speed lever forward, to move forward.

5.Move speed lever backwards, to reverse.

6.Drive TRS-20/TSS-20 to area to be raked or seeder.

7.Move height adjustment lever to the appropriate setting for the shaft assembly being used. (see “Optional Shaft Assemblies” section)

8.

Lift bail to engage the main shaft. Release

 

1. Turn fuel cock to the “open” position

bail to stop.

5

 

 

OPTIONAL BLADE ASSEMBLIES

CHANGING BLADE ASSEMBLIES

Within minutes your machine can be converted to a turf rake, turf seeder or turf slicer by purchasing the optional blade assemblies available complete with side plates, bearings and drive pulley. Changing the blade assembly can be done quickly as described below.

Fig. 3

1.Set unit up on block allowing enough distance beneath machine to change blade assembly.

2.After removing the belt shield, remove the twelve bolts on the left side and three on the right side which hold the blade assembly to the main body (see Fig. 3).

3.Remove the belts from both sides and remove the entire blade assembly. There is no need to loosen any set screws.

4.Next install the optional blade assembly and fasten with six 1/4” x 5/8” bolts on each side. Tighten all bolts on both shields. Center the shaft and tighten the two set screws in each bearing using Pro Lock (nut type, medium strength).

5.When changing back to the original shaft it will not be necessary to loosen any set screws. Only the bolts in the belt shields and the eight bolts holding the shaft will need to be removed.

CAUTION

BE CERTAIN THAT THE SET SCREWS ARE TIGHTENED PROPERLY IN BEARINGS AND PULLEY WHEN REASSEMBLING.

REPLACING SHAFT ASSEMBLY ONLY

If replacing the existing shaft assembly, only follow steps 1 through 3 above. Proceed with the following steps.

1.Remove the two drive pulleys and bearing plates from the main shaft (one on each side). Replace with new shaft. Reinstall the bearing plates and drive pulleys on the new shaft using Pro Lock (retaining 1, medium strength) on the shaft and Pro Lock (nut type, medium strength) on the set screws. The pulleys will be positioned on the shaft by bolts, the 1/4” lock washer and the pulley retainer washer.

2.Route the belt behind the idler pulleys and roll the belts onto the lower pulleys then reinstall the belt shields.

WARNING

CAUTION: BE CERTAIN THAT THE SET SCREWS ARE TIGHTENED PROPERLY IN BEARINGS AND PULLEY WHEN REASSEMBLING.

RECOMMENDED HEIGHT

ADJUSTMENTS

Raking Height

When using the Turf Rake with its raking (flail) blade assembly adjust the raking height as follows. Normal height is set by placing the Turf Rake on a hard surface making sure one satellite shaft is at dead bottom. Adjust the wheels so the raking fingers on the bottom shaft just touch the ground. DO NOT set the fingers so that they will penetrate the ground as this will counteract the centrifugal force of the fingers and prevent the from raking properly.

With repeated use, raking side of the fingers will begin to wear. To give the fingers a new square raking edge, remove the end plates and turn the entire main shaft assembly 180° and replace it on the Turf Rake. NOTE: Use Pro-Lock (retaining 1, medium strength) on the 7” pulley on the

main shaft.

To prolong the life of the main shaft, extra holes are provided. If the circular holes holding the satellite shafts become distorted, rotate all four satellite shafts to the next set of holes.

6

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