Class C BD Laser MAX User Manual
0Index
1. General Information and Safety instructions ....................... 2
1.1.0 Scope and contents of the manual . . . . . . . . . . . . 2
1.1.1 How to store the manual . . . . . . . . . . . . . . . . . . . . . 2
1.2.0 Manufacturer's address . . . . . . . . . . . . . . . . . . . . . 2
1.3.0 Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.2 Improper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.0 Safety legislation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.1 General safety requirements . . . . . . . . . . . . . . . . . 2
1.5.0 Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.1 Personal protective equipment . . . . . . . . . . . . . . . 3
1.5.2 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6.0 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Machine description .............................................................4
2.1.0 Technical features . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.0 BD LASER MAX main features . . . . . . . . . . . . . . . . 4
2.2.1 Machine accessories . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.2 Parts- Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.0 Jaws supplied with the machine . . . . . . . . . . . . . . 5
3. Transport and installation ....................................................6
3.1.0 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1.1 Opening the package . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.0 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.1 Unloading and handling the machine . . . . . . . . . . 6
3.3.0 Temporary storing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.1 Characteristics of the place of installation . . . . . 6
3.3.2 Temperature and humidity . . . . . . . . . . . . . . . . . . . 6
3.3.3 Working environment . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.4 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4.0 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Start up ................................................................................7
4.1.0 Notice for machine use . . . . . . . . . . . . . . . . . . . . . . 7
4.1.1 Preliminary controls and setup . . . . . . . . . . . . . . . 7
4.2.0 Starting the consolle . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3.0 Language setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Setup ....................................................................................8
5.1.0 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.1 Search by car brand . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.2 Search by code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.3 Search by article . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INDEX
5.2.0 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.3.0 Calibrations Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.3.1 Cutter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.3.2 Jaw Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.4.0 Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.4.1 Keyonline Update . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4.2 Keyonline via PC Update . . . . . . . . . . . . . . . . . . . . .11
5.4.3 Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6. Key search ......................................................................... 13
6.1.0 Search menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.1.1 Search by record number . . . . . . . . . . . . . . . . . . . . 13
6.1.2 Search by code . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.1.3 Search by card . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.1.4 Search by cylinder brand . . . . . . . . . . . . . . . . . . . .14
6.1.5 Search by motorbike brand . . . . . . . . . . . . . . . . . . 14
6.1.6 Search by car brand . . . . . . . . . . . . . . . . . . . . . . . .14
6.1.7 Search by article . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.2.0 Bookmarks list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Modify and cut ................................................................... 15
7.1.0 Decode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7.2.0 Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3.0 Direct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7.4.0 Key modify menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.5.0 Key cut menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
8. Archive, PC and user menu ................................................. 17
8.1.0 Archive Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.2.0 PC Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
8.3.0 User Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. Maintenance, Dismantling and disposal ............................ 18
9.1.0 General information . . . . . . . . . . . . . . . . . . . . . . . .18
9.1.1 Skills of maintenance personnel . . . . . . . . . . . . . .18
9.1.2 Type of Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 18
9.2.0 Ordinary maintenance . . . . . . . . . . . . . . . . . . . . . . 18
9.2.1 Checking and cleaning the fan . . . . . . . . . . . . . . .18
9.2.2 Cleaning the working area . . . . . . . . . . . . . . . . . . . 18
9.2.3 Cleaning the display . . . . . . . . . . . . . . . . . . . . . . . .18
9.2.4 Replacing the milling cutter . . . . . . . . . . . . . . . . .18
9.2.5 Replacing the fan . . . . . . . . . . . . . . . . . . . . . . . . . .19
9.2.6 Replacing the startup unit . . . . . . . . . . . . . . . . . . . 19
9.2.7 Inspecting and replacing the fuses . . . . . . . . . . . 20
9.2.8 Replacing the motor belt . . . . . . . . . . . . . . . . . . . . 20
9.2.9 Replacing the X axis sensor . . . . . . . . . . . . . . . . . 20
9.2.10 Replacing the Y axis sensor . . . . . . . . . . . . . . . . . 21
9.2.11 Replacing jaw parts . . . . . . . . . . . . . . . . . . . . . . . . 22
9.3.0 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.4.0 The WEEE directive . . . . . . . . . . . . . . . . . . . . . . . . 22
9.4.1 Disposal of the packing material . . . . . . . . . . . . . 22
ENGLISH
Class C Solutions Group BD LASER MAX Man. cod. B409652FG 1
GENERAL INFORMATION AND SAFETY
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INSTRUCTIONS
ENGLISH
1General Information and Safety instructions
Glossary
01. Head
02. Neck
03. Shoulder
04. Blade
05. Tip
06. Back
07. Bitting
Laser-Style keys Such keys are called “Laser” on account of
their special bitting style across the profile.
Key sample The “original” key from which, through bit-
Key blank A key with no engraving that is cut following
ting, a duplicate key is obtained.
the profile of the key sample.
The user's and maintenance manual of the “BD LASER MAX” for the
duplication of Laser keys, contains all operation instructions on the
best way to use the machine while guaranteeing the safety of operators.
1.1.0 Scope and cont ent s of the m anua l
This manual provides basic information on the installation, operation
and maintenance of the key duplicating machine.
Users must follow the instructions contained in this manual scrupulously, especially those concerning safety norms and ordinary maintenance.
1.1.1 How t o st ore the m anu al
The manual must always be kept with the machine it refers to.
The manual must be stored in a safe place, away from dust and moisture and it must be accessible to all users who shall consult it any
time they are in doubt on how to operate the machine.
1.2.0 Manufacturer's address
Class C Solutions Group
CLEVELAND, OH
1-866-267-6776
OPTION #2
Website: www.mscdirect.com/ClassCSolutions
E-mail: info@classc.mscdirect.com
To facilitate communication please state:
- the name of the customer;
- the name of the customer.
1.3.0 Working conditions
1.3 .1 Inte nded use
The key cutting machine described in this manual has been designed
for the electronic code cutting and duplication of Laser-type keys,
using special adaptors.
1.3.2 Improper Use
The improper use of the machine includes using the tool to perform an
operation that it was not intended for. Should this occur the manufacturer shall take no responsibility for damage to materials or persons
and shall consider all warranties on the machine void.
1.4.0 Safety legislation
The key duplicating machine and its safety devices comply with macchine Council Directive 2006/42/EEC known as “Machine Directive“.
When employed for their intended use all machines marked CE comply with EU 'machine' directive 2006 /42/EEC known as “Machine Di-
rective“ and directives 2006/95/EEC, 2004/108/EEC.
Warning: Important!
Users must be informed about the instructions contained in the following screens.
Users must carefully follow the instructions contained
in this manual.
1.4.1 General safety requirements
Warning: Important!
Make sure that the grounding system is well
connected.
Always unplug the machine (turn off the main switch)
before servicing mobile parts that are electrically
operated.
Do not pour water or other liquids onto electrical cables
and connections.
2 BD LASER MAX Man. cod. B409652FG Class C Solutions Group
GENERAL INFORMATION AND SAFETY
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INSTRUCTIONS
1.5 .0 Pro tec tio n dev ice s
a. Ground Connection
b. Protective eye guard
c. Emergency Button
1.5.1 Personal protective equipment
When operating and maintaining the key cutting machine users must
wear the following personal protective equipment:
Protective clothing Maintainers and key cutting machine operators
Safety glasses During key cutting operations operators must
Gloves If milling cutters are present, operators must
1.5 .2 Safe ty s ign s
The key cutting machine bears the following safety signs.
must wear protective clothing that complies
with the basic safety requirements currently in
force.
In case of slippery floors users must wear safety shoes with anti-slip soles.
wear eye protection (glasses or goggles).
wear protective gloves to avoid injuries.
- Wear safety glasses.
1.6 .0 Res idua l ri sks
When operating the machine the following residual risks - as well as
those connected with its use - must be taken into due consideration:
• Electrical hazard (A)
Since the machine is equipped with electrical devices, in case of faults there might be a risk of
electrocution. The power line must be fitted with
the appropriate control and protection devices (circuit breaker, thermal overload switch and differential switch).
• Mechanical hazard (D)
The machine is fitted with milling cutters used in
key cutting operations. Operators must watch out
to avoid cutting their hands when they are cutting
keys or changing tools.
ENGLISH
- Wear safety gloves.
Class C Solutions Group BD LASER MAX Man. cod. B409652FG 3
MACHINE DESCRIPTION
ENGLISH
2Machine description
2.1.0 Technical features
Dimensions
Width 300 mm
Height 360 mm
Depth (Length) 360 mm
Weight 16,5 Kg
Dimensions Console
Width 200 mm
Height 150 mm
Depth (Length) 50 mm
Weight 0,8 Kg
Technical features
Power voltage 110/250 V 50/60 Hz
Absorption 125 W (machine) - 35W
(Stand By)
Motor Brushless 6000 rpm
Type o f c utter Ing carbide
Operating temperature 0° / + 40°C
Acoustic pressure level L
(A) 78,5 dB(A)
p
User Interface
Type 7” industrial colour touch
screen, 16:10, resolution
800x480 px, incorporated
CPU
Input / Output 2 USB 2.0 ports; 2 RS232
serial ports; 1 LAN port
CPU ARM Cortex A8
2.2.0 BD LASER MAX main features
Professional
BD LASER MAX
key cutting machines are electronic devices able to facilitate the duplication of a variety of keys that require the
use of fixed adaptors.
The BD LASER MAX has an aluminum body that reduces vibration
while guaranteeing noiseless operation and a longer cutter life.
The key cutting machine BD LASER MAX is used to duplicate the
following types of keys:
Laser-type keys
4 External
cuts
Laser-type keys with thin stem
Double exter-
nal bitting
Double inter-
nal bitting
Double exter-
nal bitting
Double exter-
nal bitting
Double bit-
ting flat keys
Tibbe-Ford
keys
2.2.1 Machine accessories
Jaw calibrating templates -994
Code RIC03444B
T- Handle hexagon wrench (long)
2,5mm
Code RIC03442B
T- Handle hexagon wrench (long)
3mm
Code RIC03440B
Hexagonal keys
Code RIC03438B
Setup blanks
Code RIC03448B
Brush
Code RIC03446B
Cutter insertion tool-994
Code RIC03436B
1 pc. - Rapid fuse 4A 5x20
Code RIC02592B
4 BD LASER MAX Man. cod. B409652FG Class C Solutions Group
2.2.2 Parts- Machine 2.3.0 Jaws supplied with the machine
12
8
4
16
11
5
10
9
76
17
1314
15
2
1
3
1. Main switch
2. Power connection
3. Fuses holder
4. Tracer holder
5. Cutter
6. Jaw
7. Le v e rs to l oc k j aw
8. Levers to clamp jaw
9. Jaw support carriage
10. Container to collect waste
11. Protective eye guard
12. Emergency button
13. Serial port (RS232)
14. Input / Output
15. Fan filter
16. Patent pending
17. Console
ABC
D
Class C Solutions Group BD LASER MAX Man. cod. B409652FG 5
MACHINE DESCRIPTION
Jaw Car brands Key-system
Honda 4 External Track
Gm - Pontiac - GTO 2 External Track
Mercedes 4 External Track
Volvo 4 External Track
Volvo (V50 2004) 2 External Track
Saab 2 External Track
Vauxhall (U.K.) 2 External Track
Ford (U.K.) 2 External Track
Subaru - Outback 4 External Track
BMW 4 External Track
Volvo 2 External Track
Peugeot 4 External Track
Volkswagen 2 Inside Track
Audi 2 Inside Track
Lexus 4 Inside Track
Kia (Amanti: US +
Oprius: UK)
BMW 2 Inside Track
Saab 4 Inside Track
Porsche 2 Inside Track
Scoda (U.K.) 2 Inside Track
Seat (U.K.) 2 Inside Track
Vauxhall (U.K.) 2 Inside Track
Ford (U.K.) 2 Inside Track
Mazda - Millennia 4 Inside Track
Chrysler - Crossfire External Track
Mercedes External Track
4 Inside Track
ENGLISH
TRANSPORT AND INSTALLATION
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ENGLISH
3Transport and installation
3.1.0 Packaging
Packaging includes a cardboard box with the following dimensions:
Dimensions Macchina Console
Width 460 mm 460 mm
Height 460 mm 200 mm
Depth (Length) 435 mm 435 mm
3.1.1 Opening the package
Remove the machine and the console from the packing materials following the instructions below:
Key-cutting machine
1. Remove the seals or the tape to open the package.
2. Open the box that contains the key duplicating machine.
3. Remove carton “6” that contains the case with the kit of
accessories.
4. Remove carton “5” from the box.
5. Remove carton “2” and “4” from the box.
6. Free the machine from the packaging material.
Console
1. Remove the seals or the tape to open the package.
2. Open the box that contains the console.
3. Free the console from the packaging material.
IMPORTANT!
We recommend you to keep the packaging during the
warranty period.
3.2.0 Transport
The markings on the packing materials indicate how to handle the
machine during transport.
3.2.1 Unloading and handling the machine
The machine can be unloaded manually by 2 or 3 persons, or by using
a handling equipment (for example a lift truck).
Avoid dropping the machine, even a small damage
could impair its correct functioning.
3.3.0 Temporary storing
If the installation of the machine does not occur immediately, store
the machine in a dry and properly ventilated place.
• Apply an appropriate coating .
• Rubber parts must be protected against too low
temperatures. Never store them outdoors, not even for
short periods.
If the machine is stored or remains unused for long periods or if it is started a long time after delivery, gaskets
or retaining rings may undergo hardening thus causing
leaks or seizures.
3.3.1 Characteristics of the place of installation
The key cutting machine must be placed on a smooth level bench
about 90 - 110 cm (35 - 43 Inches) high, suitable for bearing the weight
of the machine and keep it horizontal, thus avoiding vibrations and
stress.
Allow a 30 cm (12 Inches) clearance around and above the key cutting
machine for correct functioning and maintenance.
3.3.2 Temperature and humidity
The tool should be used in rooms with a temperature range of 0 and 40
°C (273 K - 313 K) and a relative humidity lower than 50 - 60%.
3.3.3 Working environment
The machine must be used in a place protected from bad weather
(rain, hail, snow etc.).
If the machine is used in places exposed to corrosion,
maintenance shall be scheduled in such a way as to
prevent extreme wear of the components.
Do not use the machine in explosive or partially explosive atmospheres or in the presence of inflammable
liquids of gases.
3.3.4 Lighting
In the place of installation lighting must be appropriate, in order to allow the correct use and maintenance of the machine.
3.4.0 Connections
3.4.1 Grounding
Key cutting machines BD LASER MAX have been designed in
compliance with the safety legislation in force and feature appropriate safety devices to prevent work accidents. In particular the
machine was built with materials that:
•are self-extinguishing;
• protect against electrocution.
The machine must be grounded through the centralized circuit of the
place of installation.
Warning:
Make sure that the main voltage is compatible with the
machine voltage.
Make sure that the active power outlets are grounded.
Do not touch the machine when your hands and/or feet
are wet or humid.
Avoid any contact with grounded plates.
6 BD LASER MAX Man. cod. B409652FG Class C Solutions Group
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