Class1 Total System Manager User Manual
ISO 9001 CERTIFIED
607 NW 27th Ave
Phone: (352) 629-5020 or 800-533-3569
Ocala, FL 34475
Fax: (352)-629-2902
OPERATION MANUAL
Total System Manager
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
PAGE
OPERATION MANUAL
PRODUCT GROUP System Manager P/N 610-00015 REV 1.01
PRODUCT
Total System Manager
DATE 03/01/2013
BY GMC
1 of 18
1.
REVISION LOG ........................................................................................................................................... 3
2. SYSTEM OVERVIEW .................................................................................................................................. 4
2.1. SCOPE .................................................................................................................................................... 4
2.2. FEATURES ............................................................................................................................................... 4
3. OPERATIONAL DATA ................................................................................................................................ 5
3.1. 12 VOLT SYSTEM. .................................................................................................................................... 5
3.2. 24 VOLT SYSTEM. .................................................................................................................................... 5
3.3. SEQUENCING. .......................................................................................................................................... 5
3.4. SHEDDING. .............................................................................................................................................. 5
3.5. FAST DLE. ................................................................................................................................................ 5
3.6. LOW VOLTAGE ALARM. ............................................................................................................................. 6
3.7. SWITCH SOURCES. ................................................................................................................................... 6
3.8. USER SETPOINT / VARIABLE TRIP. ............................................................................................................. 6
3.9. AUXILIARY BATTERY MONITORING. ............................................................................................................ 6
3.10. OUTPUT MODES. ...................................................................................................................................... 6
3.11. OUTPUT POLARITY. .................................................................................................................................. 6
3.12. OPERATING VOLTAGE. .............................................................................................................................. 6
3.13. OUTPUTS. ................................................................................................................................................ 6
3.14. TRANSIENT PROTECTION. ......................................................................................................................... 6
3.15. OVERRIDE. .............................................................................................................................................. 7
3.16. CAN. ...................................................................................................................................................... 7
4. PROGRAMMING ......................................................................................................................................... 7
4.1. PROGRAM MENU. ..................................................................................................................................... 7
4.2. PROGRAM SWITCH. .................................................................................................................................. 7
4.3. NEXT SWITCH. ......................................................................................................................................... 8
4.4. PRIORITY SWITCH. ................................................................................................................................... 8
4.5. ACTIVE SWITCH. ...................................................................................................................................... 8
4.6. MODE SWITCH. ........................................................................................................................................ 8
4.7. USER SWITCH. ......................................................................................................................................... 8
4.8. STORE SWITCH. ....................................................................................................................................... 8
4.9. INPUT OUTPUT POLARITY. ........................................................................................................................ 9
4.10. SYSTEM VOLTAGE SELECTION. ................................................................................................................. 9
5. PROGRAMMING EXAMPLE ..................................................................................................................... 10
5.1. PROGRAMMING EXAMPLE ....................................................................................................................... 10
6. CONNECTOR INFORMATION .................................................................................................................. 10
6.1. TERMINAL FUNCTION AND POLARITY ....................................................................................................... 10
7. DEFAULT SETTINGS ................................................................................................................................ 11
7.1. DEFAULTS. ............................................................................................................................................ 11
8. LEGACY SETTINGS ................................................................................................................................. 12
8.1. HISTORY. ............................................................................................................................................... 12
8.2. 101490. ................................................................................................................................................ 12
8.3. 101540. ................................................................................................................................................ 12
8.4. 101750. ................................................................................................................................................ 12
9. INSTALLATION ......................................................................................................................................... 13
DATASHEET P/N:FSG-MNL-00103 - UNCONTROLLED IN PRINTED FORMAT - PRINTED: 4/2/14
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
PAGE
OPERATION MANUAL
PRODUCT GROUP System Manager P/N 610-00015 REV 1.01
PRODUCT
Total System Manager
DATE 03/01/2013
BY GMC
2 of 18
9.1. MOUNTING DIMENSIONS .......................................................................................................................... 13
10. EXAMPLE INSTALLATIONS .................................................................................................................... 14
10.1. EXAMPLE. .............................................................................................................................................. 14
11. DEVICE NETWORK TX CAN MESSAGES .............................................................................................. 17
11.1. SOFTWARE VERSION MESSAGE (ES-KEY DESIGNATION 0X9A TO 0XFF) .................................................... 17
11.2. OUTPUT STATES MESSAGE (ES-KEY DESIGNATION 0X9A TO 0X9B) ......................................................... 17
11.3. INPUT STATES MESSAGE (ES-KEY DESIGNATION 0X9A TO 0X9C) ............................................................. 17
12. TECHNICAL DETAILS .............................................................................................................................. 18
12.1. TECHNICAL DETAILS ............................................................................................................................... 18
DATASHEET P/N:FSG-MNL-00103 - UNCONTROLLED IN PRINTED FORMAT - PRINTED: 4/2/14
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
1. Revision Log
Rev Date Approved Changes
1.01 4-02-2014 MH Corrected part number for 101750 configuration and added PCB drawing to technical details section.
1.00 3-01-2013 GMC Initial requirements
PAGE
OPERATION MANUAL
PRODUCT GROUP System Manager P/N 610-00015 REV 1.01
PRODUCT
Total System Manager
DATE 03/01/2013
BY GMC
3 of 18
DATASHEET P/N:FSG-MNL-00103 - UNCONTROLLED IN PRINTED FORMAT - PRINTED: 4/2/14
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
PRODUCT GROUP System Manager P/N 610-00015 REV 1.01
PRODUCT
2. System Overview
2.1. Scope
The Total System Manager provides a highly flexible electrical load management system that is user programmable
for each load output.
2.2. Features
Total System Manager C1 – p/n 610-00015
12 and 24 volt Selectable Operation.
Main Battery Monitoring.
Auxiliary Battery Monitoring.
Electrical Load Shedding.
Electrical Load Sequencing.
Reverse Polarity / Short Circuit Protection.
Sixteen Available Outputs.
Priorities can be set for Individual Loads.
Each load can be tied to Response and/or Scene Mode.
Individual loads can be configured to the Ignition or Master Warning Switch.
Dedicated output for a Fast Idle Function.
Low Voltage Alarm Output for main Battery (NFPA 1901).
Low voltage Alarm Output for Auxiliary Battery.
Variable Trip 'User Selectable' Output Selectable 10.5 to 15 VDC and 21 to 29 VDC.
Master, Park Brake, and Load Manage Enable Switch polarity selectable.
Digital Display shows System Voltage in Normal Operation.
Digital Display shows Configuration Information while in Program Mode.
Default Configurations can be restored at any time.
Polarity Selectable Outputs .250 AMPS
OPERATION MANUAL
Total System Manager
PAGE
DATE 03/01/2013
BY GMC
4 of 18
DATASHEET P/N:FSG-MNL-00103 - UNCONTROLLED IN PRINTED FORMAT - PRINTED: 4/2/14
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
PRODUCT GROUP System Manager P/N 610-00015 REV 1.01
PRODUCT
3. Operational Data
3.1. 12 Volt System.
SHED POINTS UNSHED POINTS
Level 0 Never Shed Level 1 11.4 Volts
Level 1 11.0 Volts Level 2 11.6 Volts
Level 2 11.4 Volts Level 3 12.0 Volts
Level 3 11.8 Volts Level 4 12.2 Volts
Level 4 12.0 Volts Level 5 12.4 Volts
Level 5 12.2 Volts Level 6 12.6 Volts
Level 6 12.4 Volts Level 7 12.8 Volts
Level 7 12.6 Volts Level 8 13.0 Volts
Level 8 12.7 Volts
3.2. 24 Volt System.
SHED POINTS UNSHED POINTS
Level 0 Never Shed Level 1 22.8 Volts
Level 1 22.0 Volts Level 2 23.6 Volts
Level 2 22.8 Volts Level 3 24.0 Volts
Level 3 23.6 Volts Level 4 24.4 Volts
Level 4 24.0 Volts Level 5 24.8 Volts
Level 5 24.4 Volts Level 6 25.2 Volts
Level 6 24.8 Volts Level 7 25.6 Volts
Level 7 25.2 Volts Level 8 26.0 Volts
Level 8 25.4 Volts
3.3. Sequencing.
Electrical loads will turn on sequentially in priority order form 1 to 8 when their respective switch is activated (either
ignition or warning master) and the vehicle is operated in the mode selected for that output (response and/or scene).
loads will sequence off in the reverse order. Priority zero loads will be sequenced on and off but will not shed.
3.4. Shedding.
Electrical loads will be turned off (shed) when the system voltage drops to the shed point for a minimum of 1 minute
(this prevents load shedding due to momentary system power loading such as high current start up devices). Once
shed, loads will remain off for a minimum of 5 minutes and until the unshed voltage is achieved for a minimum of 1
minute. Loads will only shed if the Parking Brake is set and the Load Manage Enable input is active.
3.5. Fast dle.
A fast idle output is activated whenever the system voltage is reduced to 12.8 volts on a 12 volt system or 25.6 volts
on a 24 volt system for a least one minute. The fast idle will remain ON for a minimum of 10 minutes and until 13.0
volts on a 12 volt system or 26 volts on a 24 volt system is achieved. The fast idle output is dependent on the Parking
Brake and Load Manage Enable Input.
Note:
1. This output should only be us ed as part of a fast idle control system when the proper safety interlocks are
present.
2. The FAST IDLE output will turn off immediately when the Load Manage Enable Input is disengaged.
OPERATION MANUAL
Total System Manager
PAGE
DATE 03/01/2013
BY GMC
5 of 18
DATASHEET P/N:FSG-MNL-00103 - UNCONTROLLED IN PRINTED FORMAT - PRINTED: 4/2/14
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