Class1 ITL40 108404-XX - Full User Manual
ISO 9001 CERTIFIED
607 NW 27th Ave
Phone: (352) 629-5020 or 800-533-3569
Ocala, FL 34475
Fax: (352)-629-2902
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
Intelli-Tank Level 40
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
Intelli-Tank Level 40
PAGE
DATE 9/24/2008
BY AMS
1 of 25
1.
REVISION LOG ...........................................................................................................................................3
2. SYSTEM OVERVIEW..................................................................................................................................4
2.1. SCOPE .................................................................................................................................................... 4
2.2. PART NUMBERS........................................................................................................................................ 4
2.3. MODES OF OPERATION.............................................................................................................................4
3. OPERATION................................................................................................................................................5
3.1. LED INDICATIONS.....................................................................................................................................5
3.1.1. Initial power ON indications...............................................................................................................5
3.1.2. Level indications................................................................................................................................5
3.1.3. Error indications.................................................................................................................................6
3.2. MAGNETIC SWITCHES ............................................................................................................................... 7
3.3. CALIBRATION ........................................................................................................................................... 8
3.3.1. 1 Point Calibration.............................................................................................................................8
3.3.2. 2 Point Calibration (empty then full)..................................................................................................8
3.3.3. 2 Point Calibration (full then empty)..................................................................................................8
3.3.4. 5 Point Calibration.............................................................................................................................9
3.3.5. 9 Point Calibration.............................................................................................................................9
3.3.6. Calibration retention ..........................................................................................................................9
3.3.7. Invalid calibration...............................................................................................................................9
3.3.8. Calibration incomplete.....................................................................................................................10
3.4. SELF TEST ............................................................................................................................................. 10
3.5. SETTING THE DIM LED LEVEL ..................................................................................................................10
3.6. SHOW SOFTWARE VERSION, DEVICE SETTINGS, AND ERRORS ................................................................... 10
3.7. CONFIGURE THE COMMUNICATION METHOD .............................................................................................11
3.7.1. Configuring a display as a Master with 1-wire communications .....................................................11
3.7.2. Configuring a display as a Remote with 1-wire communications....................................................11
3.7.3. Configuring a display as a Master with CAN communications........................................................11
3.7.4. Configuring a display as a Remote with CAN communications......................................................11
3.8. CONFIGURE A CUSTOM MESSAGE SCROLL................................................................................................ 12
3.9. USE THE DISPLAY REFERENCE MARK ....................................................................................................... 12
3.10. SLOSH DAMPENING FEATURE ..................................................................................................................13
4. PASSWORD LIST .....................................................................................................................................14
5. INSTALLATION.........................................................................................................................................15
5.1. CUTOUT DIMENSIONS .............................................................................................................................15
5.2. OUTER BEZEL DIMENSIONS ..................................................................................................................... 15
5.3. LABEL ORIENTATION ...............................................................................................................................16
5.4. PRESSURE SENSOR ................................................................................................................................16
5.4.1. Approved fluids................................................................................................................................16
6. WIRING......................................................................................................................................................17
6.1. ITL40 CONNECTOR ................................................................................................................................17
6.2. PRESSURE SENSOR CONNECTOR ............................................................................................................ 17
6.3. COMMUNICATION WIRING EXAMPLES .......................................................................................................18
6.3.1. 1-wire method, 1 MASTER and 2 REMOTES.................................................................................18
6.3.2. 1-wire method, 2 MASTERS and 2 REMOTES..............................................................................18
6.3.3. CAN method, 1 MASTER and 2 REMOTES...................................................................................19
6.3.4. CAN method, 2 MASTERS and 2 REMOTES ................................................................................19
6.3.5. Terminating resistor requirement (CAN communication)................................................................20
MANUAL P/N:118253 PRINTED: 1/8/09
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
Intelli-Tank Level 40
PAGE
DATE 9/24/2008
BY AMS
2 of 25
6.4. COMMUNICATION COMPATIBILITY WITH CLASS 1 PRODUCTS...................................................................... 20
6.4.1. 1-wire compatibility..........................................................................................................................20
6.4.2. CAN compatibility............................................................................................................................20
7. TROUBLESHOOTING...............................................................................................................................21
7.1. EVALUATION TABLE ................................................................................................................................21
7.2. USING THE DISPLAY TO VERIFY PRESSURE SENSOR SIGNAL VOLTAGE ........................................................22
8. GLOSSARY ....................................................................................................................... ........................23
9. TECHNICAL DETAILS..............................................................................................................................24
9.1. TECHNICAL DETAILS ............................................................................................................................... 24
9.2. WEEE (WASTE OF ELECTRICAL AND ELECTRONIC EQUIPMENT) DIRECTIVE............................................... 24
9.3. CE STATEMENT ......................................................................................................................................24
10. 板料信息声明 (ROHS 声明) – DECLARATION INFORMATION SHEET (ROHS DECLARATION) ........25
10.1. 产品中有毒和有害的物质或成份的名称和含量 – (NAMES AND CONTENTS OF THE TOXIC AND
HAZARDOUS SUBSTANCES OR ELEMENTS IN THE PRODUCTS) ............................................... 25
MANUAL P/N:118253 PRINTED: 1/8/09
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
1. Revision Log
Rev Date Approved Changes
1.00 9-24-2008 AGK Initial requirements
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
Intelli-Tank Level 40
PAGE
DATE 9/24/2008
BY AMS
3 of 25
MANUAL P/N:118253 PRINTED: 1/8/09
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
Intelli-Tank Level 40
PAGE
DATE 9/24/2008
BY AMS
4 of 25
2. System Overview
2.1. Scope
The Intelli-Tank Level 40 (ITL40) is designed to display a liquid’s volume to an eighth of a tank level accuracy through
180-degree viewable ultra-bright LEDs. An Intelli-Tank Level 40 set as a MASTER uses a 0-5 PSI (0-34.47 kPa,
0-0.3447 bar) pressure sensor to obtain tank level information and then relays that information along the
communication line(s) (1-Wire or CAN) to ITL40’s set as REMOTES. Multiple REMOTE units can be linked to the
MASTER tank level.
2.2. Part numbers
Tank Level Gauge C1 – p/n 118404-01 – Red LEDs
p/n 118404-02 – Amber LEDs
p/n 118404-03 – Yellow LEDs
p/n 118404-04 – Green LEDs
p/n 118404-05 – Blue LEDs
p/n 118404-06 – 2 Red, 2 Yellow, 2 Blue, 2 Green rows of LEDs
Labels C1 – p/n 117691 – water (blue)
p/n 117692 – foam (red)
p/n 117693 – foam (green)
Pressure Sensor C1 – p/n 102162 – 0 to 5 PSI (0 to 34.47 kPa, 0 to 0.3447 bar) gage
Adapter bushing C1 – p/n 102219 – ¾ to ¼ NPT
Installation Harness C1 – p/n 118485-10 – Master display, 10 feet
p/n 118485-20 – Master display, 20 feet
p/n 118485-30 – Master display, 30 feet
p/n 118485-40 – Master display, 40 feet
p/n 118695 – Remote display
Terminating resistor (CAN) C1 – p/n DT06-3S-P006
“Y” connector (CAN) C1 – p/n DT04-3P-P007
Operation Manual C1 – p/n 118253
One Page Manual C1 – p/n 118252
2.3. Modes of Operation
Master When the ITL40 display is calibrated with a proper pressure signal it automatically becomes a MASTER
display and will send tank level information along the communication line(s) (either 1-wire or CAN) to all
other REMOTE displays.
Remote ITL40 displays are initially shipped as REMOTE displays. A REMOTE display only requires power,
ground and communications line(s) (either 1-wire or CAN). The REMOTE display mimics the MASTER
display’s LEDs by reading the appropriate information on the communication line(s).
MANUAL P/N:118253 PRINTED: 1/8/09
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
3. Operation
3.1. LED indications
The ITL40 display uses 8 rows of LEDs to show the unit status, tank level indication (section 3.1.2), and error
indications (section 3.1.3).
3.1.1. Initial power ON indications
When the ITL40 is first powered up the display will…
1. Turn ON all of the LEDs then immediately cycle OFF each LED starting at the top row.
2. Display the custom scroll greeting (default is “CLASS 1”, but can be custom configured – section 3.8).
3. The LEDs will show the tank level indication (section 3.1.2) or error indication (section 3.1.3).
3.1.2. Level indications
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
Intelli-Tank Level 40
PAGE
DATE 9/24/2008
BY AMS
5 of 25
MANUAL P/N:118253 PRINTED: 1/8/09
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
3.1.3. Error indications
Invalid calibration
Condition Visual
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
Intelli-Tank Level 40
Condition Visual
PAGE
DATE 9/24/2008
BY AMS
6 of 25
“NO DATA”
REMOTE is not
receiving data from
MASTER
Incomplete
calibration
EEPROM error
Sensor signal
voltage above 4.8V
Sensor signal
voltage below 0.4V
Password Error
(1)
Unit type error
The display is not
configured as a
MASTER or
REMOTE
(2)
(1)”
“X” flashed four times.
(2)
Indicates that the unit type has erroneously changed. The two valid unit types are REMOTE and MASTER.
MANUAL P/N:118253 PRINTED: 1/8/09
FORM-ENG-0018 REV A 05-27-03
607 NW 27th Ave
Ocala, FL 34475
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-2902 or 1-800-520-3473
3.2. Magnetic switches
The ITL40 has two magnetic switches (left and right). The switches are activated by touching a magnet to either side
of the display in the areas shown in picture below. The label has a small “o” to indicate the location of the magnetic
switch.
PRODUCT GROUP ITL40 P/N 118404-XX REV 1.00
PRODUCT
SUITABLE FOR EXTERNAL DISTRIBUTION
OPERATION MANUAL
Intelli-Tank Level 40
PAGE
DATE 9/24/2008
BY AMS
7 of 25
For best results the magnet should be positioned over the desired switch approximately 2 inches from the front of the
display, pushed directly to the front of the display, and then pulled back to the start position (do not using a swiping
motion).
The LEDs on the display will indicate which switch was activated for approximately half a second and then the display
will go blank (LEFT = left two columns of LEDs, RIGHT = right two columns of LEDs).
LEFT (L) indication RIGHT (R) indication
The maximum time between magnetic switch activations is two seconds. If longer than two seconds have passed
between activations the unit will resume normal operation and the password attempted will be cleared.
MANUAL P/N:118253 PRINTED: 1/8/09
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