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1600W/110V PADDLE MIXER
MODEL NO: PM1600 /1
PART NO: 6479567
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC03/24
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INTRODUCTION
Thank you for purchasing this CLARKE 110V Paddle Mixer.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
Model PM1600/1
Product Dimensions (L x W x H) 880 x 330 x 195mm
Weight 5.3 kg
Chuck connection M14 female thread
Paddle length 590mm (fitted)
IP Rating IPX0
Rated Voltage / Frequency 110 V / 50 Hz
Input Wattage 1600 W
Input Ampere (typical load) 15.2 A
Rated No Load Spindle Speed 0-600/ 0-900 rpm
Duty Cycle Classification S1 (continuous)
Sound pressure 92 dB (A)
Sound Power Measured (Lwa dB) 100 dB (A)
Guaranteed sound power level 103 dB (A)
Uncertainty factor 3.0 dB
Vibration (handle) 3.157 m/s2
Uncertainty factor 1.5 m/s2
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GENERAL SAFETY PROCEDURES
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.
WORK ENVIRONMENT
1. Keep the work area clean, tidy and well lit. Cluttered and dark areas invite
accidents
2. DO NOT operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating a power tool. DO NOT use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.
2. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Plugging in power tools that have the switch on invites
accidents.
3. DO NOT overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
4. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
5. Gloves, manufactured to the current UK & European safety standards
should be worn.
6. Eye protection manufactured to the current UK & European safety
standards should be worn when operating rotating equipment. Eye
protection must provide protection from flying particles from the front and
the side.
GENERAL USE AND CARE OF POWER TOOLS
1. ALWAYS check for any damage or condition that could affect the
machine’s operation. Any damaged part should be properly repaired.
2. NEVER use the mixer if it is defective or operating abnormally.
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3. NEVER abuse the mains power cable. NEVER yank the cable to disconnect
it from the socket. Keep the cable away from sharp edges/hot surfaces.
4. NEVER carry out any alterations or modifications to this product.
5. NEVER wipe the machine clean with solvents. Wipe plastic parts with a soft
cloth, slightly dampened with soapy water.
6. NEVER attempt any repairs yourself. If you have a problem with this product
contact your local CLARKE dealer.
7. DO NOT use the mixer for any purpose than that described in this manual.
8. ALWAYS maintain the machine with care. Keep it clean for the best and
safest performance.
9. DO NOT force a power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate which it was designed.
10. DO NOT use the mixer if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be
repaired.
11. Store idle tools out of the reach of children and DO NOT allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
12. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
13. Use the power tool and accessories in accordance with these instructions
and as intended, taking into account the working conditions and the work
to be performed. Use of the power tool for operations different from
intended could result in a hazardous situation.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. NEVER modify the plug in any way.
DO NOT use adapter plugs with earthed (grounded) power tools. Correct
plugs and matching outlets will reduce the risk of electric shock.
2. DO NOT abuse the cable. NEVER use it for carrying, pulling or unplugging
the power tool. Keep the cable away from heat, oil, sharp edges or
moving parts. Damaged or entangled cables increase the risk of electric
shock.
3. DO NOT expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock. If operating the power
tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply.
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4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use in order to reduce the risk of electric shock.
ADDITIONAL PRECAUTIONS FOR PAINT MIXERS
1. NEVER use third party mixing attachments. Replacement parts can be
obtained from you CLARKE dealer.
Please keep these instructions in a safe place for future reference.
SAFETY SYMBOLS
The meanings of the markings and symbols on the product are shown below
Read this manual
before use and keep
in a safe place for
future reference
Wear ear protection
when using this
product
Wear face protection Wear hand protection
Wear eye protection
when using this product
Wear prot ective
clothing
ENVIRONMENTAL PROTECTION
DO NOT dispose of this product with general household waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of according to the laws governing Waste Electrical and
Electronic Equipment.
Through the purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
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ELECTRICAL CONNECTION
Plug must be BS60309 approved.
Neutral
Live
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO A
POWER SUPPLY. THE INSTALLATION OF THIS APPLIANCE SHOULD BE
CARRIED OUT BY A COMPETENT ELECTRICIAN AND BE IN
ACCORDANCE WITH CURRENT IEE WIRING REGULATIONS (BS4343).
This product MUST be connected to a 110 Volt, 1 phase 50Hz supply through a
suitably rated isolator switch. Before switching on, make sure that the voltage
of your electricity supply is correct. Connecting it to any other power source
may cause damage.
If the plug has to be changed due to damage a replacement should be fitted
following the wiring instructions shown below.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW = EARTH
If the colours of the wires in the
power cable of this product do not
correspond with the markings on
the terminals of your plug, proceed
as follows.
•The Blue wire must be
connected to the terminal
which is marked N or Neutral.
•The Brown wire must be
connected to the terminal
which is marked L or Live.
If in any doubt, consult a qualified
electrician. DO NOT attempt any
repairs yourself.
We strongly recommend that this
machine is connected to the mains supply via a Residual Current Device
(RCD). If you are not sure, consult a qualified electrician.
DO NOT try to carry out any repairs yourself.
This symbol indicates that this is a Class II product and does not require an
earth connection.
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OVERVIEW
No Description No Description
1 Carbon brush cover 5 Dual Speed control
2 Replacement carbon brushes 6 Mixing paddle
3 Tool holder 7 Drive shaft
4 Safety trigger 8 Spanners
The items above are supplied loose in the carton. If any are missing or
damaged please contact the CLARKE dealer where you purchased the
product.
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BEFORE USE
WARNING: BEFORE REMOVING, OR INSTALLING THE MIXING BLADE,
MAKE SURE THAT THE PLUG HAS BEEN REMOVED FROM THE POWER
SUPPLY.
FITTING THE MIXING BLADE
1. Screw the mixing blade shaft into
the tool holder.
2. Use the two spanners supplied to
tighten the mixing blade locking
nut as shown.
3. Screw the mixing paddle to the
other end of the drive shaft and
tighten with the spanners.
VA R I AB L E S PE E DS
The PM1600-1 has two speed settings
in addition to the variable speed
trigger and possesses a soft-start
feature.
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OPERATION
SWITCHING ON AND OFF
1. Ensure the mixing container is securely positioned on the floor.
2. Imerse the mixing paddle into the material to be mixed.
3. Set the speed control to low speed
4. Always hold the mixer with both
hands.
5. Press and hold the safety trigger
interlock button, then squeeze the
trigger switch.
6. Select the mixing speed (so that
the material will not splash around
and the motor will not be
overloaded.
7. To stop, release the trigger switch before removing from the material.
8. Disconnect the power supply and clean off the mixing paddle.
.
WARNING: THE MIXING BLADE WILL CONTINUE TO RUN FOR A SHORT
PERIOD AFTER THE TRIGGER SWITCH HAS BEEN RELEASED. WAIT FOR IT TO
STOP BEFORE REMOVING THE MIXING BLADE FROM THE MATERIAL BEING
MIXED.
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CARE & MAINTENANCE
GENERAL MAINTENANCE
1. After use, clean the mixing blades and allow to dry.
2. Keep the unit clean and free from build up of any residual media material.
The drive motor and bearings are sealed units and require no regular
maintenance. Should you require assistance, contact your local CLARKE
service agent.
With the exception of changing the carbon brushes, there are no other user
serviceable parts on this mixer.
Always have any damaged or worn parts repaired or replaced by qualified
service personnel.
CHANGING THE CARBON BRUSHES
1. Remove the dust caps from the
top and bottom of the mixer.
2. Remove the brush caps using a
flat bladed screwdriver.
3. Remove the old carbon brushes
and replace it with new ones (a
spare pair of brushes is supplied).
CLEANING & STORAGE
Clean the exterior the machine if
required using a mild detergent. NEVER immerse the machine in water.
To reduce overheating, keep the cooling vents free of debris.
Store the machine in a clean, dry location, out of reach of children.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission. This guarantee does
not effect your statutory rights.
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COMPONENT PARTS-PM1600/1
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COMPONENT PARTS - PM1600/1
No Description No Description
1 Screw ST3.9x13 25 Speed shift knob
2Rear cover 26Steel ball
3
Carbon brush cover 27 Spring
4 Carbon brush
5 Brush holder 29 Bush
6 Housing 30 Screw st4.8x50x25
7 Stator 31 Gearbox
8 Screw ST4.8x60 32 Pin
9 Bearing holder 22
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Bearing 608 34 Bearing 6003
11 Rotor 35 Circlip 35
12 Fibre sealing ring 36 Circlip 17
13 Bearing 6001 37 Second driven gear
14 Upper handle 38 Bearing 607
15 Switch 39 Second connecting spindle
16 Capacitor 40 Key 3x10
17 Cable clamp 41 Helical gear
18 Lower handle 42 Circlip 10
19 Plug 43
20 Cable Sheath 44 Screw M3x8
21 Fan cover
22 Spindle 46
23 Oil port cover 47 Middle cover
24 Screw M4x14 48 Screw M4x6
28 Circlip 28
33 Oil seal gasket
Bearing 698
45 Connector
Oil seal
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DECLARATION OF CONFORMITY-UK
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DECLARATION OF CONFORMITY-CE
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A SELECTION OF ITEMS FROM THE CLARKE RANGE
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