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2.2KW INVERTER GENERATOR
MODEL NO: IG2200
PART NO: 8877055
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0419 - ISS 7
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INTRODUCTION
Thank you for purchasing this CLARKE 2.2kW Inverter Generator
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
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TABLE OF CONTENTS
INTRODUCTION .................................................................2
GUARANTEE .......................................................................2
ENVIRONMENTAL RECYCLING POLICY ............................2
TABLE OF CONTENTS .........................................................3
GENERAL SAFETY RULES ...................................................4
Work area ........................................................................................ 4
Positioning the generator .............................................................. 4
Fire prevention ................................................................................ 4
Prevention of electric shock .......................................................... 5
Additional safety rules for generators .......................................... 5
SAFETY SYMBOLS ...............................................................6
GENERATOR OVERVIEW ....................................................7
UNPACKING AND ASSEMBLY ...........................................8
BEFORE USING THE GENERATOR ......................................8
Earth point ....................................................................................... 8
Checking the air filter ..................................................................... 9
Check the engine oil level ............................................................. 10
Check the fuel level ....................................................................... 11
USING YOUR GENERATOR ................................................12
Starting the engine ......................................................................... 12
Connecting electrical devices ..................................................... 14
Economy switch ............................................................................. 16
Indicator lights ................................................................................. 16
Shutting down the generator ........................................................ 17
MAINTENANCE ..................................................................18
Engine oil (every 20 hours of use) .................................................. 18
Air filter (every 50 hours of use) ...................................................... 19
Spark plug (every 50 hours of use) ................................................ 20
Fuel tank filter .................................................................................. 21
TROUBLESHOOTING ..........................................................22
PARTS AND SERVICING .....................................................22
SPECIFICATIONS ................................................................23
DECLARATION OF CONFORMITY .....................................24
DECLARATION OF CONFORMITY .....................................25
NOTES ................................................................................26
NOTES ................................................................................27
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GENERAL SAFETY RULES
1M (3ft)
1M (3ft)
WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED
WORK AREA
• Always use in a well ventilated area.
• Always position the exhaust outlet away from people.
• Read these safety instructions before using the equipment.
• Keep children away from the generator
POSITIONING THE GENERATOR
1.
Keep the generator at least 1 m (3
ft) from buildings or other
quipment, or the engine may
e
overheat.
2. Place the generator on a solid,
flat sur
face.
3. Make sure the surrounding area is
free from any material that could
burn or be damaged by heat.
4. Never m
ove or tilt the generator whilst it is switched on.
FIRE PREVENTION
1. Always switch the engine OFF
when refuelling.
2. Always
area.
3. Never refuel while smoking or in
the vicinity of an open flame.
4. Never over
level specified (See “Check the
fuel level” on page 11.).
5. Never smoke whilst refuelling and avoid smoking or using a naked flame
near the generator.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
refuel in a well ventilated
fill the tank, fill to the
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6. Never start the engine if there is spilled fuel. Any spillage must be wiped
clean and the generator allowed to dry before attempting to start the
engine.
PREVENTION OF ELECTRIC SHOCK
1. Never use the generator in wet
conditions unless it is well protected/
covered. Under these conditions,
adequate ventilation MUST be provided
2. Never operate the generator with wet
hands
3. Never use water or any other liquids to
clean the generator.
4. Make sure you ground (earth) the
generat
or.
ADDITIONAL SAFETY RULES FOR GENERATORS
1. Always make sure the applied load
does not exceed the generator rating.
Overloading the generator is
dangerous and could cause serious
damage.
2.
Always
carrying out any maintenance.
3. Always allow the generator to reach
operating speed before connecting a
load.
4.
Never allow the generator to run out of
fuel when a load is connected.
5. Never transport the generator with fuel
in the tank.
6. Never connect
commercial or residential power supply;
e.g. ring main.
7. Never allow the generator air vents to
become blocked.
disconnect the generator when
the generator to a
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SAFETY SYMBOLS
Caution - The user should be aware of a general hazard
Dangerous Voltage
Flammable
Hot Surface - Do not touch
Poisonous fumes - Do not use the generator in an
enclosed space.
Read Instruction manual before use.
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GENERATOR OVERVIEW
NO DESCRIPTION NO DESCRIPTION
1 Air Vent Knob 10 Earthing Point
2 Fuel Cap 11 Economy Control Switch
3 Fuel Valve Knob 12 AC Sockets
4 Starting Handle 13 DC Socket
5 Left Side Maintenance Cover 14 DC Circuit Breaker
6 Top Maintenance Cover 15 Overload Indicator
7 Muffler 16 Output Indicator
8 Choke 17 Oil Alarm Indicator
9 Engine ON/OFF Switch 18 Primer Bulb
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UNPACKING AND ASSEMBLY
Unpack your Generator and check the following items are present. Should
there be any missing or damaged during transit contact your Clarke dealer
immediately.
• 1 x Inverter Generator
• 1 x Spark Plug Box Spanner
• 1 x Screwdriver/Tommy Bar
• 1 x Container with Spout for Oil Filling
• 1 x Operating & Instruction Manual
• 1 x 12V Battery Connector Lead
• 1 x Oil Drain Tube
BEFORE USING THE GENERATOR
IMPORTANT: Generators should ALWAYS be earthed. Make sure you ground
(earth) the generator.
ore using your generator check that:
Bef
• The generator is in good condition and free from any damage.
• The generator is clean and free from fuel or oil spillage.
• The generator is correctly located for use (See page 4).
• There is no leakage.
NOTE: To avoid accidental spillage of fuel, always use a funnel to fill the
fuel tank. If fuel is spilled it must be removed from the unit before
attempting to start the engine.
EARTH POINT
Always connect the generator to an
earth point. The earth terminal is
shown on the right.
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CHECKING THE AIR FILTER
1. Remove the left side
maintenance panel.
Remove the three air filter cover
2.
screws shown on the right.
3. Slide out the air filter cover.
4. Remove the air filter element.
5. If the air filter is damaged contact
Clark
e spare parts department for
a replacement.
• If the filter is dirty, wash it in a
so
lution of warm water and
mild detergent and rinse
thoroughly. Leave the filter to
dry completely, once it is dry
immerse the filter in clean engine oil and sqeeze the filter to remove
excess oil.
WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO CLEAN THE
AIR FILTER.
6. Replace the filter into its original position and rep
lace and secure the air
filter cover then Replace the left side maintenance panel.
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CHECK THE ENGINE OIL LEVEL
Max Level
Min. Level
WARNING: YOUR GENERATOR MAY NOT BE SUPPLIED WITH OIL, ALWAYS
ENSURE THAT THERE IS SUFFICIENT OIL BEFORE USE.
WARNING: TO CARRY OUT THIS CHECK, THE ENGINE MUST BE OFF.
NOTE: Place the generator on a level surface and check the oil level as
follows.
1. Remove the maintenance panel
shown on the right.
Turn the oil filler cap anti-
2.
clockwise and remove from the oil
reservoir, wipe the dipstick with a
clean cloth.
3. Insert the dipstick back into the oil
filler tube and then remove it
again.
4.
If the oil is below the Min. level on
the dipstick, Fill the oil reservoir
with fresh oil.
• Do not fill above the max level
mark (0.45
litres)
• We recommend the use of
SAE30 oil in this generator.
• Do not tilt the generator when
adding engine oil. This could
result in overfilling and damage
to the engine.
5. Replace the oil filler cap.
6. Replace the left side maintenance panel.
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CHECK THE FUEL LEVEL
Fuel filler cap
WARNING: MAKE SURE THERE IS FUEL IN THE TANK WHEN USING THE
GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE
SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE.
1.
To check the fuel level, open the
fuel filler cap.
2. Slowly add fuel to the fuel tank
(maximum 5L)
• Do not overfill the fuel tank.
3. Replace the fuel filler cap
secur
ely.
WARNING: FUEL IS HIGHLY FLAMMABLE AND POISONOUS.
WARNING: SEE “GENERAL SAFETY RULES” ON PAGE 4 AND READ THEM
CAREFULLY BEFORE REFUELING.
WARNING: DO NOT FILL ABOVE THE TOP OF THE FUEL FILTER OR IT MAY
OVERFLOW WHEN THE FUEL HEATS UP AND EXPANDS.
WARNING: WIPE UP ANY SPILLED FUEL IMMEDIATELY.
WARNING: AFTER REFUELING, MAKE SURE THE FUEL FILLER CAP IS
TIGHTENED SECURELY.
RECOMMENDED FUEL
Your generator has been designed to use regular unleaded petrol with a
octane number of 86 or higher.
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USING YOUR GENERATOR
Air vent knob
STARTING THE ENGINE
1. Remove all connections from the AC sockets.
2.
Hold the fuel tank cap so that it
will not move, and turn the air
vent knob to the ON position.
3. Turn fuel valve to the ON position
(pointing downwards).
Set the engine switch to ‘ON’.
4.
5. Move the choke to the left.
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6. If this is the first time you are using
the generator or if the generator
had run out of fuel the last time
you used it, pump the primer bulb
a minimum of 10 times to
introduce fuel into the
carburetter.
Hold the generator handle firmly
7.
and pull the starting handle lightly
until you start to feel resistance
and then pull up sharply to start
the engine.
NOTE: You may have to do this
more than once.
.
WARNING: ONCE THE GENERATOR HAS STARTED, RELEASE THE STARTING
HANDLE SLOWLY TO AVOID INJURY/DAMAGE AS IT WHIPS BACK.
NOTE: When you first start the generator, the overload indicator may light
up for a few seconds, this is normal. If the overload indicator is still
lit after 5 seconds, stop the engine and contact your Clarke
dealer.
Once the engine has warmed up,
8.
move the choke to the right.
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CONNECTING ELECTRICAL DEVICES
The generator can supply both 230V AC and 12V DC
AC POWER
Start the engine. See page 12.
1.
2. Make sure the appliance is turned
off be
fore connecting it to the
generator.
3. Connect the appliance to the
generator.
CAUTION: MAKE SURE THAT THE APPLIANCE BEING CONNECTED IS IN
GOOD WORKING ORDER, IF IT BEGINS TO ACT ABNORMALLY OR STOPS
SUDDENLY, DISCONNECT IT FROM THE GENERATOR
CAUTION: MAKE SURE THE APPLIANCE DOES NOT EXCEED THE MAXIMUM
RATED LOAD FOR THE GENERATOR.
CAUTION: ANY DEVICE WHICH CONTAINS AN INDUCTIVE LOAD E.G.
DEVICES THAT CONTAIN A MOTOR MAY REQUIRE MORE CURRENT ON
STARTUP.
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DC POWER (FOR CHARGING CAR BATTERIES ONLY)
WARNING: FOR YOUR SAFETY PERFORM THE FOLLOWING INSTRUCTIONS
IN THE ORDER SHOWN.
1. Set the economy control switch to
‘OFF’.
2. Start the generator. See page 12.
3. Connect the battery charging
leads to the battery.
• Make sure you clamp the red
wir
e to the positive (+) terminal
and the black wire to the
negative (-) terminal of the
battery.
4. Connect the battery charging
leads to the generator.
• The battery will begin to charge.
5. Monitor the voltage across the battery
regularly during charging and
disconnect the battery when the voltage reaches 14.4 volts.
CAUTION: WHEN DISCONNECTING THE BATTERY, ALWAYS DISCONNECT
THE NEGATIVE LEAD FIRST.
DC OVER LOAD PROTECTOR
If the DC overload protector
activates, wait for a few minutes and
then press the reset button shown on
the right.
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ECONOMY SWITCH
When the economy control switch is
turned on, the engine speed varies
according to the load connected.
This results in decreased fuel
consumption and less noise.
When the economy control switch is
turned off, the engine runs at the
5,000 r/min. regardless of whether
there is a load connected or not.
CAUTION: THE ECONOMY CONTROL DOES NOT WORK EFFECTIVELY IF
THE ELECTRICAL APPLIANCE REQUIRES ‘BURSTS’ OF POWER.
CAUTION: TURN THE ECONOMY CONTROL FEATURE OFF WHEN
CONNECTING HIGH LOAD APPLIANCES OR WHEN CONNECTING TO THE
DC OUTPUT.
INDICATOR LIGHTS
PILOT LIGHT
The pilot light (Green) will remain on
during normal operation.
OVERLOAD INDICATOR
The overload indicator (Red) will light
up if there is an overload or a short
circuit in the connected appliance.
If this happens, proceed as follows:
1. Turn off any connected electrical
devices and stop the engine.
2. Reduce the total wattage of connected electric devices to within the
rated output of the generator.
3. Check air inlet and around the control unit. If any blockages are found,
remove them.
4. After checking, restart the engine.
LOW OIL INDICATOR
The oil indicator will light up when the oil level is low. To add oil, follow the
instructions on page 10
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SHUTTING DOWN THE GENERATOR
Air vent knob
To stop the generator in an emergency simply set the engine switch to ‘OFF’.
NOTE: T
NOTE: Set the economy control switch to the ‘0’ (OFF) position.
1. Disconnect any electric devices.
2.
3.
urn off any electric devices.
Turn the fuel valve knob to “OFF”
(pointing left).
Turn the air vent knob to the off
position.
4. Set the engine switch to the “0”
(OFF) position.
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MAINTENANCE
Max Level
Min. Level
ENGINE OIL (EVERY 20 HOURS OF USE)
CAUTION: PROLONGED EXPOSURE TO USED ENGINE OIL IS DANGEROUS,
ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED
ENGINE OIL.
1. Remove the maintenance panel
shown on the right.
Turn the oil filler cap anti-
2.
clockwise and remove from the oil
tank.
Screw the oil drain tube into the oil
3.
tank as shown.
4. Tilt the generator to allow the oil
to dra
in out of the oil reservoir into
a suitable container.
NOTE: You may need assistance
with this step as the
generator is heavy.
5.
Fill the oil reservoir with fresh oil.
• Do not fill above the max level
mark (0.45
• We recommend the use of
SAE30 oil in this generator.
6. Replace the oil filler cap and
m
aintenance panel.
litres)
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AIR FILTER (EVERY 50 HOURS OF USE)
1. Remove the maintenance panel
shown on the right.
Remove the three air filter cover
2.
screws .
3. Pull out the air filter cover.
4. Remove the air filter element.
5. If the air filter is damaged contact
Clark
e spare parts department for
a replacement.
• If the filter is dirty, wash it in a
solution of warm water and
mild detergent and then rinse
thoroughly.
• Leave the filter to dry completely, once it is dry immerse the filter in
clean engine oil and sqeeze the filter to remove excess oil.
WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO CLEAN THE
AIR FILTER.
6. Replace the filter into its original position and rep
lace and secure the air
filter cover.
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SPARK PLUG (EVERY 50 HOURS OF USE)
CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK
PLUG.
1. Remove the top maintenance
panel.
2. Remove the spark plug cap from
the
spark plug.
ssemble the spark plug spanner
3. A
as shown.
4. Use the spark plug spanner
(supplied) to remove the spark
plug.
5. Check for discoloration and use a
w
ire brush to remove any carbon
build up.
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6. Check the spark plug gap (a) with
Fuel filler cap
Fuel filter
a feeler guage, it should be
between 0.6 and 0.7 mm.
• Adjust if necessary.
7. Check the overall condition of the
sp
ark plug and replace if
damaged.
NOTE: Spark plugs are available
from Clarke Spare Parts
department 020 8988 7400.
8. Reinstall the spark plug and replace the spark plug cap.
FUEL TANK FILTER
Just inside the fuel tank is a fuel filter, check this filter periodically and remove
any contaminants which may have accumulated.
1.
Remove the fuel tank cap
2. Lift out the filter inside.
3.
Clean the filter with solvent. If
damaged, replace.
4. Relace the filter and fuel tank
cap.
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TROUBLESHOOTING
For Parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PROBLEM CAUSE SOLUTION
The generator fails
o start
t
The generator fails
generate
to
electricity
The generator is
ifficult to start
d
Engine switch is off Set the engine switch to ‘on’
Not enough oil in the
nerator
ge
No fuel Add more fuel, See page 11
Spark plug not working
correctly
The device you are trying to
power is faulty
The overload indi
(DC supply only) The DC
erload protector has
Ov
activated.
The air filter is dirty Clean the air filter. See page 19
cator is on Remove the appliance
Add more oil, See page 10
Change the spark plug, See
page 20
Make sure the device you want to
power is working properly
immediately, do not connect any
appliance that requires more than
2.2 KVA.
Press the reset button. See page 16
If this does not solve your problem, please contact the Clarke service
department. see below.
PARTS AND SERVICING
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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SPECIFICATIONS
Engine Engine Model 152F
Type
Forced air cooled 4stroke gasoline OHV
IG2200
Displacement (cm3)
Ignition type
Fuel tank capacity (L) 5
Maximum run time at 3/4 load (h) 5
Engine oil capacity (L) 0.45
Guaranteed sound power (L
Generator Rated Frequency (Hz) 50
Rated AC Voltage (V) 230
Rated Power (KW) 2
Max. Power (KW) 2.2
Rated DC Voltage (V) 12
Rated DC Current (A) 8.3
Dimensions Length (mm) 542
Width (mm) 288
Height (mm) 486
Unpacked Weight (kg) 26.6
WA dB) 94 dB
125
T.D .I
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DECLARATION OF CONFORMITY
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DECLARATION OF CONFORMITY
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