Clarke DWP 210A, 7230102 User guide

FOR USE WITH A 110V SUPPLY ONLY

SUBMERSIBLE DIRTY WATER PUMP

MODEL NO: DWP210A

PART NO: 7230102

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS

GC0322 - ISS 6

INTRODUCTION

Thank you for purchasing this CLARKE Submersible Dirty Water Pump.

This pump is designed for pumping clean water only. It is NOT designed for

pumping slurry, sludge, mud or heavily polluted water, or any water
containing chemicals or other acidic contaminants including salt water.

The DWP210A has the ability to pump solids in suspension as large as 7 mm.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

SAFETY INSTRUCTIONS

GENERAL

1. Read all instructions before use
and store safely for future use.

2. The pump is to be supplied by an
isolating transformer or supplied
through a RCD having a rated
residual operating current not
exceeding 30mA.

3. The electrical supply must be the
same as that on the rating plate.

4. Always make sure that your
hands are dry when connecting
or disconnecting from the mains
supply.

5. Never pull the mains lead to
disconnect the pump from the
mains socket.

6. The mains plug must be kept
away from the water at all times.

7. Do not allow children or
unauthorised people to touch the
pump, cables or connections.

8. Disconnect the pump from the
mains supply when not in use.

9. If necessary have the pump
repaired by a qualified person.

10. Keep the mains lead away from
heat, oil and sharp edges.

11. If you have to use an extension
lead with this product, it must be
designed for outdoor use and
incorporate a cable suitable for
use with Class I appliances.

12. Disconnect the pump from the
electrical supply and wear gloves
during servicing or maintenance.

PUMP SPECIFIC

1. Do not pump explosive /
flammable liquids or chemicals.

2. Never allow the pump to run dry
or operate out of the water.

3. Submersible pumps should always
be submerged and stored
vertically.

4. Disconnect the pump from the
mains supply before placing it
into or removing it from the water.

5. Always check the plug, mains
cable and float switch cable for
damage before use.

6. Do not use the pump if
damaged. Refer to qualified
service personnel for repair.

7. Never carry the pump by the
power cable or float switch
always use the handle or a rope
tied securely to the handle.

8. Never insert your fingers into the
pump whilst it is connected to the
mains.

9. Never use the submersible pump
in a swimming pool when there
are people or animals in the pool.

10. Keep the pump clear of any
sediment by standing it on a
platform or brick or suspending it
at a suitable height.

11. Do not use the pump if the water
is liable to freeze, as this can
cause damage to the pump.
Remove the pump from the
water and store it in a frost free
location.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

OVERVIEW

1Water Inlet 4Water Outlet

2 Float Switch 5 Handle

3Cable

Remove all packaging and make sure that the unit displays no visible
damage. Dispose of all packaging appropriately.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

ELECTRICAL CONNECTIONS

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO A
POWER SUPPLY.

This product can be connected to one of the following power supplies:

• 110V Generator • 110V Isolating Transformer

• 110V Site supply • 230V Generator via a 110V transformer.

Connecting it to any other power source may cause damage.

This product requires a fitted industrial plug to BS-EN
60309 (not supplied), for use with a 110 volt supply. On
no account must a 230V, 13 amp (BS1363) plug be
used.

If using a portable 110V transformer make sure it has a
rated capacity sufficient to take the load of the
pump.

To fit the plug, proceed as follows:

1. Undo the socket screws & remove the rear section.

2. Rotate the cable clamp clear of the terminals.

3. Feed the cable through the rear gland in the plug.

4. Remove the cable sheath to the required lengths
as shown in the diagram.

5. Terminate the correct wires in the
correct terminal blocks.

6. Remove the cable clamp screws. Clip
the cable clamp back into position and
place the clamp around the outer
sheath of the cable. Replace the screws
and tighten until the cable is securely
held.

7. Replace the rear cover and tighten the cover screws.

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

USING THE PUMP

WARNING: CHECK THE PUMP FOR DAMAGE BEFORE USE, DO NOT USE THE
PUMP IF IT IS DAMAGED IN ANY WAY.

WARNING: THE WATER BEING PUMPED WILL BE POLLUTED IF THIS PUMP
BECOMES DAMAGED AND LUBRICANT WITHIN THE PUMP ESCAPES.

1. Fit the adaptor if required as shown,
then connect a suitable hose (not
supplied) to the pump outlet.

• Suitable hoses are available from

your local Clarke dealer.

2. Place the pump on a flat surface in
the area that you want to drain.

• If there is sediment in the water, the

pump should be placed vertically
on house bricks, or similar.

• Ensure the pump is positioned with adequate space so that the

movement of the float switch is not restricted - recommended minimum
area of 50 x 50 cm.

• ALWAYS raise and lower the pump using a rope attached to the lifting

handle.

• Take all necessary precautions as described on page 3.

• The pump inlet must be fully submerged before the pump is switched on.

3. Connect the plug to the power supply.

4. Switch the mains power supply on.

• The pump will begin to drain water.

• As the water level falls, so will the float switch, until it stops the pump.

• You can adjust the position at which the float switch lead clips to the

side of the pump, If the length of the float switch lead is short the pump
will turn on and off earlier.

5. When the pumping operation is finished, disconnect the pump from the
mains power supply.

CAUTION: DO NOT ALLOW THE PUMP TO RUN DRY

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

OVERLOAD SWITCH

These pumps are fitted with a thermal overload switch. If the pump overheats
for any reason, it will automatically switch the pump OFF. Once the pump has
cooled (at least 5-10 minutes), the pump will automatically restart.

MAINTENANCE

WARNING: BEFORE CHECKING THE CONDITION OF THE PUMP, ENSURE IT
IS UNPLUGGED FROM THE ELECTRICAL SUPPLY. IF THE UNIT IS HARD WIRED,
ENSURE THE CIRCUIT BREAKER IS OPEN.

This pump should require no maintenance other than regular cleaning.

If the pump starts to show signs of wear or damage, contact your CLARKE
dealer for advice.

CLEANING

1. Check the pump installation regularly to ensure the water inlet is clear of
leaves or other debris.

2. Take extra care to remove any debris from around the impeller.

NOTE: Do not attempt to repair the pump yourself. Repairs must be carried

out by your CLARKE dealer, or contact the CLARKE Service
Department.

STORAGE

When the pump is not being used for extended periods, clean and dry it
thoroughly and stored indoors. if the pump is left in water, it must be run at
least once a week to prevent it from seizing up.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

SPECIFICATIONS

DWP210A

Voltage 110V~50Hz

Outlet Diameter 2“BSP (inc 2” Adaptor)

Rated input Power 940W

Power (at Maximum Flow) 1140 W

Maximum Head Height 10 m

Maximum Output 567 l/min.

Maximum Depth 2 m

Max Water Temperature

Maximum Particle Size 7 mm

Weight 22.3 kg

Dimensions (D x W x H) 190 x 270 x 550 mm

40

o

C

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

PROBLEM SOLUTION

PUMP WILL
NOT START

PUMP WILL
START BUT NOT
PUMP

PUMP WILL
NOT STOP

PUMP STOPS
RUNNING

1. Make sure that the power is switched on.

2. Check fuse (consult an electrician if in doubt).

3. If extension lead is fitted, check connections (consult an
electrician if in doubt).

4. Internal thermal cut-out has not re-set. Leave for 5-10
minutes and try again.

5. The impeller may be jammed. Disconnect from the mains
supply and remove any objects that may be obstructing
the impeller.

6. Float switch may be jammed against the side wall of the
pond/pool, or prevented from moving.

7. Water level too low - float switch in OFF position - lift float
to check switch.

8. If the pump still fails to start, consult your CLARKE dealer
for advice.

1. Check that the inlet is not blocked.

2. Check that the discharge tube is not clogged or
obstructed.

3. The head may be too great, i.e. you are trying to lift the
water too great a distance for the pump to cope with.
(“Specifications” on page 8).

4. Air bubble in the pump, produced during the plunge.
Plunge the pump again, at an angle, and shake it whilst
lowering to remove any air trapped in the system.

5. Impeller may be damaged - Consult your CLARKE dealer.

1. Float switch may be prevented from moving to the fully
down position.

2. Float switch may be faulty. Consult your CLARKE dealer
for advice.

1. Thermal overload has operated. Leave for 5-10 minutes
and try again.

2. Pump has run dry, or float switch has cut in.

3. A foreign object has jammed the impeller.

If this does not solve your problem, please contact the Clarke service
department.

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

DECLARATIONS OF CONFORMITY

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PARTS LIST & DIAGRAM

To order a part, please quote ZGDWP210A+(Part ID number)

1 Screw 18 Washer 35 Spring Washer

2 Strainer 19 Oil Plug Screw 36 Screw

3 Lower Casing 20 O Ring 37 Handle

4 O Ring 21 Spring Washer 38 O Ring

5 Nut 22 Bolt 39 Screw

6 Spring Washer 23 O Ring 40 Power Cable

7 Impeller 24 Rotor 41 Cap Nut

8 Casing 25 Bearing 42 Float Switch

9 Bolt 26 Insulation Paper 43 Capacitor

10 Outlet Connector 27 Bottom Bearing Chuck 44 Wave Form Washer

11 Sealing Flange 28 Mechanical Seal 45 Stator

12 Spring Washer 29 Sedient Control Set 46 Motor Frame

13 Nut 30 Lip Seal

14 Spring Washer 31 Upper Bearing Chuck

15 Bolt 32 Long Screw

16 Bolt 33 Capacitor Seal Ring

17 Lower Bearing Seal

Cover

34 Capacitor Seal Cover

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]