Thank you for purchasing this CLARKE product. This table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitering wood and wood products. This unit is designed for use with an 8”
(200mm) carbide tipped blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
Model CTS800C
Voltage230V - 50 Hz
Power input500 W
No-load speed2950 rpm
Ingress protection (IP) ratingIP0X
Table size505 mm x 373 mm
Dust Extractor connector32 (internal) / 36 mm (external)
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
By purchasing this product, the customer is taking on the obligation to
deal with its safe disposal in accordance with the Waste Electrical and
Electronic Equipment (WEEE).
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.
PERMITTED USAGE
The table saw is constructed exclusively for the sawing of wood. The
appropriate saw blade should be fitted according to the wood type (solid
wood, chipboard or plywood).
• Read and understand the entire owner's manual before attempting
assembly or operation.
• Read and understand the warnings posted on the machine and in
this manual. Failure to comply with all of these warnings may cause
serious injury.
HEALTH
When sawing, dust particles will be produced. In some instances this dust can
be harmful (e.g. lead from old gloss paint, arsenic and chromium from
chemically treated lumber).
• Work with approved safety equipment, such as dust masks that are
specially designed to filter microscopic particles.
• If possible use/connect to a suitable dust extractor.
GENERAL
1. DO NOT expose the saw to rain.
2. DO NOT use the saw in damp or wet conditions.
3. Keep the work area well lit.
4. DO NOT use the saw in the presence of flammable liquids and gases.
5. Remove loose items and unnecessary work pieces from the area before
starting the saw.
6. Clean out sawdust from the interior of the saw to prevent a potential fire
hazard. Attach a vacuum cleaner to the dust port for additional sawdust
removal.
7. Wear ear protectors (plugs or muffs) during extended periods of operation.
8. Wear safety glasses. Everyday eyeglasses are not suitable as safety glasses.
9. Wear a dust mask when sawing wood.
10. NEVER wear gloves during operation.
11. Before operating this table saw, remove any neck tie, rings, watches and
other jewellery and roll sleeves up past the elbows. Remove all loose
clothing and confine long hair. Non-slip footwear or anti-skid floor strips are
recommended.
12. Make sure that the machine stands stable on a firm surface.
13. Before use, carefully check the saw and mains cable for damage or any
other condition that may affect its operation. Do not use the saw if any
part is damaged or defective.
14. DO NOT use the saw if the switch does not turn it on and off.
15. Remove keys and wrenches. Ensure that keys and wrenches are removed
from the saw before turning it on following blade replacement.
16. Use the right tool for the task - DO NOT force small tools to do the job of a
heavy duty tool. It will do the job better and safer at the rate for which it
was intended. Do not use tools for purposes not intended; for example DO
NOT use table saws to cut tree limbs or logs.
17. The use of any accessory or attachment other than one recommended in
this instruction manual may present a risk of personal injury.
18. Connect table saws to a dust-collecting device when sawing wood.
19. Guard against electric shock - Avoid body contact with earthed or
grounded surfaces.
20. Extension cables - Before use, inspect the extension cable and replace if
damaged. When using the tool outdoors, only use extension cables
intended for outdoor use and marked accordingly.
21. Avoid unintentional starting. Make sure the switch is in the OFF position
before connecting the machine to the power supply.
22. DO NOT abuse the cable. Never yank the cable to disconnect it from the
mains supply. Keep the cable away from heat, oil, water and sharp edges.
23. This table saw is designed and intended for use by properly trained and
experienced personnel only. If you are not familiar with the proper and
safe operation of a table saw, DO NOT use until proper training and
knowledge have been obtained.
24. Stay alert, watch what you are doing. Use common sense. DO NOT
operate the saw when you are tired.
25. DO NOT operate this saw while tired or under the influence of drugs,
alcohol or any medication.
26. Keep hands clear of the saw blade.
27. Maintain a balanced stance at all times so that you do not fall on to the
blade. DO NOT overreach or use excessive force to perform any
operation.
28. Use push-sticks or push blocks to feed the workpiece past the saw blade.
Keep your hands and fingers well away from the blade.
29. The push-stick should always be stored with the machine when not in use.
30. Pay particular attention to instructions on reducing risk of kickback.
31. NEVER perform any operation freehand, which means using only your
hands to support or guide the workpiece. Always use either the fence or
the mitre fence to position and guide the work.
WARNING: FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND
FINGER AMPUTATIONS.
32. Give your work undivided attention. Looking around, carrying on a
conversation and “horse-play” are careless acts that can result in serious
injury.
33. When not in use, store the saw in a dry place out of reach of children.
34. Replace the warning labels if they become obscured or removed.
17. Remove the rip fence when crosscutting. Never use the rip fence as a cutoff gauge when crosscutting.
18. Knock out any loose knots from the workpiece before you begin to cut.
19. Provide adequate support to the rear and the sides of the saw table for
long or wide workpieces.
20. NEVER leave the saw running unattended. Turn the power off and do not
leave the saw until it comes to a complete stop.
21. Before using the saw on an actual workpiece, let it run for a few moments.
Watch for vibration or wobbling that could indicate poor installation or a
poorly balanced blade.
22. Always hold work firmly against the mitre gauge or rip fence.
23. NEVER stand or have any part of your body in line with the path of the saw
blade. keep your hands out of the saw blade path.
24. Feed work into the blade against the direction of rotation only.
25. NEVER attempt to free a stalled saw blade without first turning the saw off.
Turn the power switch off immediately to prevent motor damage.
26. Avoid awkward operations and hand positions where a sudden slip could
cause your hand to move into the saw blade.
27. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard
workpieces. Do not bend or twist the workpiece while feeding. If you stall or
jam the blade in the workpiece, turn the table saw off immediately. Unplug
the saw, then clear the jam.
28. NEVER remove cut-off pieces near the blade or touch the blade guard
while the blade is running.
SAW BLADES
1. The maximum speed of the saw blade must always be equal to or greater
than the no-load speed of the table saw as specified on the rating plate.
2. Only use saw blades recommended by the manufacturer and which are
the exact bore and diameter required for this machine. Do not use any
spacers to make a blade fit onto the spindle. Use only the blades specified
in this manual, which are manufactured in accordance with EN 847-1
standards.
3. Clean the spindle, retaining discs (especially the installing surface) and
retaining bolt before installing the blade. Poor installation may cause
vibration/wobbling or slippage of the blade.
4. DO NOT use saw blades which are damaged or deformed.
5. Take care that the selection of the saw blade is suitable for the material to
be cut.
6. Make sure the blade is not contacting the riving knife or workpiece before
the switch is turned on.
7. Wear gloves when handling saw blades and rough material. Saw blades
shall be carried in a holder whenever practicable.
KICKBACK
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
it causes the workpiece to be ejected from the tool back towards the
operator. Kickbacks can lead to serious personal injury.
You can avoid kickbacks by:
a. Keeping the blade sharp,
b. Keeping the rip fence parallel to the blade,
c. Keeping the riving knife and blade guard in place and operating properly,
d. Not releasing the workpiece until you have pushed it all the way past the
blade,
e. Not ripping a workpiece that is twisted or warped or does not have a
straight edge to guide along the fence.
If you do not have a clear understanding of kickback and how it occurs, DO
NOT use this table saw.
REMAINING HAZARDS
The machine has been built in accordance with recognized safety standards.
Some remaining hazards may still exist.
• The rotating saw blade can cause injuries to fingers and hands if the
work piece is incorrectly fed.
• Thrown work pieces can lead to injury if the work piece is not
properly secured or fed, such as working without a limit stop.
• Noise can be a health hazard. The permitted noise level is
exceeded when working. Be sure to wear personal protective
equipment such as ear protection.
• Defective saw blades can cause injuries. Regularly inspect the
structural integrity of saw blades.
• The use of incorrect or damaged mains cables can lead to injuries
caused by electricity.
Residual hazards can be minimized by following the instructions in the
operating manual.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•The Blue wire must be connected to the terminal marked N or
coloured Black.
•The Brown wire must be connected to the terminal marked L or
coloured Red.
•The Yellow and Green wire must be connected to the terminal
marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
The following items should be supplied in the carton. If any parts are missing,
do not use your table saw until the missing parts are obtained.
1 x Table Saw1 x Fixings Pack
1 x Parallel Guide Fence1 x Push Stick
1 x Mitre Guide1 x 8” TCT Blade (fitted)
1 x Guide fence1 x Upper Blade Guard Assembly
2 x Wrenches (1 slotted/1 x Hex)
FITTING THE PARALLEL FENCE
The parallel fence is essential to
ensure straight line cutting and
should always be used when rip
sawing.
The fence is secured to the table with
two knob head screws, acting on a
pair of clamp plates, one at the front
and one at the rear of the table.
The fence may be placed at any
suitable position on the table, and
either left or right of the saw blade. Do not over-tighten the securing knobs.
Measurement scales (in mm) are provided at the front and back of the table.
These may be used to position the rip fence for rough cutting. If precision is
required, use a ruler between the rip fence and the front and back of the
blade.
When not is use the parallel fence
can be stored on the plastic storage
clips provided, after clipping them to
the frame as shown.
1. Fit the fence to the mitre angle
attachment. Slide the heads of
the bolts into the channel in the
fence and attach the thumb nuts.
Drop the bolts/thumb nuts into the
grooves in the mitre gauge and
tighten to secure.
2. Slide the mitre attachment into
the groove in the table top.
CONNECT THE DUST EXTRACTION
This table saw is equipped with a dust
extraction port under the machine.
For safe operation, we recommend
that a suitable dust extraction device
or vacuum cleaner is connected
during operation.
The machine is fitted with a dust
extract point for an extractor hose.
(see specification).
.
WARNING: EXCESSIVE SAWDUST BUILD UP AROUND THE MOTOR COULD
POSSIBLY IGNITE AND CAUSE DAMAGE TO EITHER THE MOTOR, TABLE
SAW OR YOUR WORKSHOP.
BEFORE STARTING WORK
All covers including the blade cover
guard and side cover have to be
properly fitted before switching on.
When working with wood that has
been used before, remove all foreign
bodies such as nails or screws etc
before cutting.
Before you switch on, check that the
saw blade is correctly fitted as shown
on page 18 and turns smoothly.
Before connecting the saw to the power supply, en sure the data on the
product label is the same as that for your mains supply.
Always stand the table saw on a flat and firm surface.
WARNING: REMOVE THE PLUG FROM THE MAINS POWER SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT OR MAINTENANCE.
1. Remove dust regularly from the machine. Cleaning is best carried out with
a fine brush.
2. Use a half-round file where necessary to keep the teeth sharp. A blade that
is badly dulled or with damaged teeth should be replaced immediately.
• Never use caustic agents to clean plastic parts.
CHANGING THE BLADE
WARNING: REMOVE THE PLUG FROM THE MAINS SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE.
1. Remove the side cover by
unscrewing the two securing
screws.
2. Using the two wrenches provided,
hold the spindle to prevent the
motor from turning and undo the
the saw blade securing nut normal right hand thread.
3. Remove the outer retaining disc
followed by the saw blade by
angling it outwards at the bottom so that it is clear of the motor shaft and
carefully withdrawing it from below.
4. Replace in reverse order ensuring the saw blade teeth face downwards at
the front of the table.
• The arrow on the face of the blade will show the rotation to be
anticlockwise.
5. Hold the blade firmly when tightening the centre nut, taking care to avoid
damaging your hand on the sharp teeth.
IMPORTANT: Note the running direction. The cutting angle of the teeth must
point in the running direction, i.e. forwards (see arrow on the blade guard).