Clarke CTJ 3LQLPRO, 7623250 User guide

3-TONNE GARAGE JACK

MODEL NO: CTJ3LQLPRO

PART NO: 7623250

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0320 ISS -1

INTRODUCTION

Thank you for purchasing this CLARKE Garage Jack.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

Users must read these instructions before using this product.

Keep this document in a safe place for future reference.

SPECIFICATIONS

Model number CTJ3LQLPRO

Part number 7623250

Length (not including handle): 826 mm

Width 365 mm

Height of saddle from floor

Height of saddle from floor (maximum) 505 mm

Length of handle (in situ) 1110 mm

Saddle diameter 110 mm

Weight 40 kg

Rated Load 3 tonne(3000 kg)

Pump oil capacity 0.28L

Number of strokes min-max height 9

Distance raised per stroke 46.7 mm

Operating temperature

Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

(minimum at rest) 95 mm

o

-20

C/ 50oC

2

SAFETY PRECAUTIONS

WARNING: THE OPERATOR MUST FOLLOW ALL INSTRUCTIONS WITHIN THIS
INSTRUCTION BOOKLET

1. Only trained persons should operate this lifting equipment.

2. ALWAYS ensure that sufficient light is provided and that the work area is
kept clear of unrelated items.

3. ALWAYS inspect the jack before use. Make sure that all parts are in good
condition and operating smoothly and that no cracks or distortion is
apparent. If in doubt do not use. Have the damaged parts replaced or
consult your CLARKE dealer.

4. The jack must be maintained and repaired by suitably qualified persons.

5. DO NOT make any modifications to this jack or adjust any valves.

6. DO NOT use the jack if an oil leak is apparent. Consult your CLARKE dealer.

7. DO NOT try to lift more than the 3 Tonne rated load for the jack.

8. This jack is for lifting only; do not move a load using the jack as a dolly.

9. DO NOT use to lift people and that no-one is in the vehicle during lifting.

10. Make sure that the jack is on a firm level base and there is no possibility of
it slipping when under load.

11. Only use the jack on solid ground, preferably concrete. Avoid
tarmacadam as the jack could sink in.

12. Make sure the load is taken by the full saddle and that the point of lift on
the load is strong enough to support the load adequately.

13. DO NOT work under the raised vehicle until it is supported by suitable
means e.g. axle stands. NEVER rely on the jack to support the vehicle by
itself.

14. NEVER push a load off the jack.

15. Ensure that all personnel are well clear of a load being raised or lowered.

16. Consult the vehicle handbook to determine the correct lifting points.

17. It is necessary that the operator watch both the jack and the load during
operation.

18. Check the condition of the labels regularly and replace if required.

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BEFORE USE

UNPACKING AND ASSEMBLY

1. Remove the retaining clip by
pressing the yoke downwards and
pulling the clip away.

• The yoke can now hinge up

and dow

2. Insert the jack handle into the
handle socket.

• The handle will engage with

the
base of the yoke.

3. Tighten the retaining bolt if
required to retain the handle in
the jack.

n freely.

jack control valve at the

4. Add the upper handle by sliding it
onto the lower handle until the
spring loaded pin clips into place.

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside
the hydraulic system during shipping
or transport, the efficiency of the jack
will be reduced and the jack will feel
spongy.

1. Turn the control handle counter-clockwise, relieving the pressure inside the
jack.

2. Pump the handle several times to purge air from the system.

3. Turn the control handle clockwise and test the
check the oil level as described under Maintenance on p7.

The jack is now ready to use.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

jack. If efficiency is still poor,

OPERATION

This jack incorporates a twin piston pump with a ‘quick lift’ facility. This provides
the user with a rapid raising operation for the unloaded jack. When the jack
reaches the vehicle to be raised its distance raised per stroke reduces to
provide a gradual and controllable lifting operation.

Before use, inspect the jack for oil leaks or any other sign of damage. Should
any be apparent, have the jack repaired by a qualified technician.

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A
JACK. THIS IS HIGHLY DANGEROUS. THE VEHICLE MUST BE SUPPORTED ON
AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE CORRECT JACKING/
SUPPORT POINTS.

1. Ensure the vehicle to be raised is stable and on firm level ground with the
wheels chocked. Ensure the vehicle’s handbrake is on, the engine is
switched off and the transmission is in gear or Park if automatic.

2. Ensure the vehicle will not come into contact with adjacent objects when
tilted by the jacking operation.

3. Position the jack so that the saddle is directly beneath the lifting point.

• Consult the vehicle handbook to determine suitable lifting points.

4. Ensure the jack wheels are free to move and there are no obstructions.

5. Twist the handle clockwise to close the control valve.

6. Pump the handle to raise the saddle until it reaches the jacking point, or
alternatively, pump the pedal to raise the saddle.

IMPORTANT: The foot pedal is used to quickly bring the saddle to the lifting
point, NOT to raise a load.

7. Make sure that the saddle is in full contact with the lifting point and that
there is nothing that will prevent a clean lift. Keep all personnel at a safe
distance before lifting the vehicle.

8. Position suitably rated axle stands directly beneath suitable supporting
points on the vehicle and very gently twist the handle anti-clockwise to
lower the vehicle.

9. Make sure that the axle stands are in good condition and that they can
support the weight of the vehicle.

10. Ensure that the axle stands cannot move when supporting the load and
are on firm, level ground. Use suitable wheel chocks to stop the vehicle
from moving.

11. The jack may move slightly during operation. It is important therefore, that
the floor is clean and completely free from debris.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

12. Do not lift the vehicle if there is any chance of spillage of fuel, battery acid
or other liquids.

13. Carefully lower the vehicle onto the axle stand(s), checking constantly that
the vehicle rests snugly and cleanly on the axle stand and that the stand is
stable before the weight is taken.

NOTE: Ensure this is carried out under complete control. DO NOT allow

the load to drop suddenly as this impose undue strain on the jack
internal parts and damage the vehicle.

14. Always avoid a rapid descent by turning the handle slowly.

15. Completely remove the jack from the vehicle.

SUITABLE AXLE STANDS FOR USE WITH THIS JACK

• CAX2TF 2 Tonne Folding Axle Stand (part no 7600015)

• CAX2TA 2 Tonne Aluminium Axle Stand (part no 7600010)

• CAX3TP 3 Tonne Axle Stand (part no 7600065)

• CAX3TBC 3 Tonne Axle Stand (part no 7600060)

• CAX3TA 1.5 Tonne Aluminium Axle Stand (part no 7600030)

• CAX6TP 6 Tonne Axle Stand (part no 7600076)

• CAX6TBC 6 Tonne Axle Stand (part no 7600070)

• CAX10TP 10 Tonne Axle Stand (part no 7600090)

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

- sold singly

MAINTENANCE

GENERAL CARE

1. When the jack is not in use, keep the ram fully lowered and the release
valve closed.

2. Keep the jack clean and occasionally apply
points, front wheels & rear castors.

3. Periodically check the oil level as follows.

4. Check the pump piston and piston rod periodically
Clean exposed areas with a clean oiled cloth.

5. In the event of damage or broken components, replacements are
available from CLARKE Par

ts & Service.

CHECKING/TOPPING UP THE OIL LEVEL

If the jack has been stored for long periods, check for oil leaks before use. If
necessary, check the oil level as follows:

1. Ensure the jack is fully lowered by tur
clockwise.

2. Lift away the plastic tray and
remove the filler plug.

• The oil should be almost level

with the b
hole.

• Oil can be topped up using

CLARKE Hydraulic Oil (p/n
3050830 1 litre). Never use
brake fluid or instead of oil.

3. Purge any air from the system and replace the filler plug.

4. Dispose of old/spilled oil appropr

ottom of the oil filler

ning the control valve fully anti-

iately and wipe up any spillage.

lubricating oil to all pivot

for signs of corrosion.

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil products.
Never throw away used hydraulic oil with domestic refuse or flush it down a
sink or drain. Collect any hydraulic oil in a leak proof container and take it to
your local waste disposal site.

If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials and should
be taken to your local civic amenity site for recycling of metal products.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Jack will not lift
the 3 tonne rated
load

Jack lifts but
lowers when
under load

Pump feels
Spongy

Handle raises or
flies back under
load

Jack will not lift
full height

Jack will not
lower completely

Low oil level.

Release valve not
closed.
Air in hydraulic system.
Damage to moving
parts.

Release valve not fully
closed.
Air in hydraulic system.
Dirt on valve seats or
faulty seals.

Low oil level.
Air in hydraulic system.

Air in hydraulic system. Purge the system as on page 4.

Low oil level.
Air in hydraulic system.

Return spring damaged
Piston or frame bent.
Release valve partly
open.
Air in system.

Check for leakage and top up if
required as on page 7.
Turn the release knob fully
clockwise.
Purge the system as on page 4.
Replace or return to your dealer
for repair.

Turn the release valve fully
clockwise.
Purge the system as on page 4.
Replace or return to your dealer
for repair.

Check for leakage and top up if
required as on page 7.
Purge the system as on page 4.

Check for leakage and top up if
required as on page 7.
Purge the system as on page 4.

Replace or return to your dealer
for repair.
Check and fully open release
valve.
Open release valve and pump
handle a few times. Close valve
and re-try.

Jack will not
lower at all.

If any of these remedies fail to restore your jack, consult your CLARKE dealer.

Release valve still
closed.

Check and fully open release
valve.

STORAGE

Store in a dry, child-proof place with the ram fully lowered. If stored for long
periods, inspect at least once a year, clean and re-oil. For servicing, contact
your CLARKE dealer or CLARKE International Service Department.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

COMPONENT PARTS - GENERAL ASSEMBLY

No Description No Description

1 Lifting arm assembly 9 Pivot pin and circlip

2 Rubber cap 10 Rubber cap

3 Saddle 11 Handle assembly

4 Wheel set 12 Foot pedal

5 Cylinder assembly 13 Spare part tray

6 Castor assembly 14 Axle and circlip

7 Handle yoke 15 Actuating lever

8 Bolt 16 Return spring

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

DECLARATION OF CONFORMITY

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]