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Clarke
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CON 185
User guide
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Clarke CON 185, 6462500 User guide

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185MM CIRCULAR SAW WITH LASER GUIDE
MODEL NO: CON185
PART NO: 6462500
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
LS0720 - ISS 2
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INTRODUCTION

Thank you for purchasing this CLARKE 185mm Circular Saw with Laser Guide.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model Number CON185
Rated Voltage 230V~50Hz
Power Input 1600 W
No Load Speed 5000 RPM
Maximum Depth of Cut
Blade Dimensions 185 mm Ø x 2.4 mm (thickness) x 16 mm Bore
Sound Pressure Level LpA 93.4 dB(A)
Sound Power Level LWA 104.4 dB(A)
Uncertainty Factor (K) 3 dB(A)
Weight 4.85 kg
Vibration
Dimensions (L x W x H) 310 mm x 245 mm x 243 mm
60 mm @ 90
2.234 m/s
o
- 40 mm @ 45
2
Uncertainty Factor 1.5
o
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POWER TOOL SAFETY WARNINGS

WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adaptor plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce the risk of electric shock.
2. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
3. Do not abuse the cable. Never use it for carrying, pulling or unplugging the power tool. Keep the cable away from heat, oil, sharp edges or moving parts. Damaged or entangled cables increase the risk of electric shock.
4. When operating a power tool outdoors, use an extension cable suitable for outdoor use. Use of a cable suitable for outdoor use reduces the risk of electric shock.
5. If operating the power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may result in personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
4. Remove any wrench before turning the power tool on. A wrench left attached to a rotating part may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
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POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct accessories for your application. The correct power tool will do the job better and safer at the rate which it was designed for.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source before changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate it. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Use the power tool and accessories in accordance with these instructions and in the
manner intended, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result
in a hazardous situation.
7. The performance of this tool may vary, depending upon variations in line voltage. Extension cable usage may also affect performance.

SERVICE

1. Have your power tool serviced by qualified service personnel using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.

SAFETY INSTRUCTIONS FOR ALL SAWS

a. Keep hands away from cutting area and the blade. Keep your second hand on
the auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
b. Do not reach underneath the workpiece. The guard cannot protect you from the
blade below the workpiece.
c. Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth
of the blade teeth should be visible below the workpiece.
d. Never hold the piece being cut in your hands or across your leg. Secure the
workpiece to a stable platform. It is important to support the work properly to minimise body exposure, blade binding, or loss of control.
e. Hold the power tool by insulated gripping surfaces when performing an
operation. Contact with a”live” wire will also make exposed metal parts of the power tool ”live” and shock the operator.
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f. Always use blades with the correct size and shape of arbor holes. Blades that do
not match the mounting hardware of the saw will run eccentrically, causing loss of control.
g. Never use damaged or incorrect blade washers or bolt. The blade washers and
bolt were specially designed for your saw, for optimum performance and safety of operation.
h. Do not operate the saw if the guard is damaged or does not operate correctly.
i. Never use the saw with the guard removed.

PREVENTION OF KICKBACK

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a. Maintain a firm grip with both hands on the saw and position your arms to resist
kickback forces. Position your body to either side of the blade, but not in line with the blade.
b. When the blade is binding, or when interrupting a cut for any reason, release the
trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
c. When restarting a saw in the workpiece, centre the saw blade in the kerf and
check that saw teeth are not engaged with the material. If the blade is binding, it may walk up or kickback from the workpiece as the saw is restarted.
d. Support large panels to minimise the risk of blade pinching and kickback. Large
panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
e. Blade depth and bevel adjusting locking screws must be tight and secure before
making a cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
f. Use extra caution when making a “plunge cut” into existing walls or other blind
areas. The protruding blade may cut objects that can cause kickback.
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CIRCULAR SAW BLADE SAFETY WARNINGS

a. The maximum speed marked on the tool shall not exceed the maximum speed
marked on the blade.
b. Cracked circular saw blades shall be scrapped (repairing is not permitted).
Composite (tipped) circular saw blades, where the tip dimension is reduced to less than 1 mm, shall be taken out of service.
c. Fastening screws and nuts shall be tightened using the tools supplied.
d. Clamping surfaces shall be cleaned to remove dirt, grease, oil and water.
e. Do not use loose rings or bushes to "make up" bore sizes on circular saw blades.

EXPLANATION OF SYMBOLS & PICTOGRAMS

Read Instruction Manual Before Use
Wear Eye Protection
Wear Ear Defenders
Wear Gloves
Laser Radiation, Class 2 Laser: Do not stare into the beam.
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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE
If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Black.
• The wire which is coloured Brown must be connected to the terminal which is marked L or coloured Red.
We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD)
This symbol indicates that this is a Class II product, and does not require an earth connection.
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PART IDENTIFICATION.

1 Blade Lock 10 Laser Module
2 Auxillary Handle 11 Parallel Guide Locking Screw
3 Safety Lock Button 12 Bevel Adjustment Locking Lever
4 On/Off Trigger 13 Mark For Bevel Cut
5 Handle 14 Mark For Straight Cut
6Depth Adjustment Lever 15Lower Guard Retracting Lever
7 Lower Guard 16 Hexagonal Key
8 Blade Clamping Screw 17 Parrallel Guide
9 Dust Extraction Outlet
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CARTON CONTENTS

The following items should be supplied in the carton. If any parts are missing or damaged, please contact the Clarke dealer where you purchased the tool.
• 1 x 1600 Watt Circular Saw.
• 1 x 185 mm Ø x 16 mm Bore x 24 Tooth TCT blade.
• 1 x Parallel Fence.
• 1 x 6 mm Hexagon Key.

ADJUSTMENTS

DEPTH OF CUT ADJUSTMENT

1. Loosen the depth adjustment lever.
2. Adjust the base plate until the required depth of blade is protruding through the base plate.
3. Tighten the depth adjustment lever.
NOTE: For optimum results, a full
tooth should just be visible below the workpiece.

BEVEL ADJUSTMENT

1. Loosen the bevel adjustment locking lever.
2. Adjust the base plate to the required angle (max 45
• Use the bevel scale as a guide
only, for accurate angles use a protractor.
3. Tighten the bevel adjustment locking lever to secure.
o
)
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MOUNTING AND USING THE PARALLEL GUIDE

MOUNTING
1. Slide the parallel guide into the base plate as shown.
2. Secure in place using the parallel guide locking screw.
ADJUSTING
1. Loosen the Parallel Guide Locking Screw.
2. Adjust the Parallel Guide to the required length.
• There is a scale on the parallel guide that can be used to give an
approximate guide. Always double check using an accurate ruler.
3. Tighten the Parallel Guide Locking Screw to secure the parallel guide in position.

DUST EXTRACTION

The circular saw can be connected to a dust extraction system, using a suitable hose adaptor (not supplied).
• The internal diameter of the
dust extraction outlet is 30 mm.

THE LASER GUIDE

Your saw is fitted with a laser guide to assist with accurate cutting.
SWITCHING ON/OFF
Switch the laser on/off using the on/ off switch.
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OPERATION & USE

CORRECT HAND POSITION

For your own safety, always hold the circular saw as shown in this picture, with one hand on the main handle and the other on the auxiliary handle.

SWITCHING ON/OFF

The on/off trigger is fitted with a safety button which prevents the circular saw from being started accidentally. To start the saw:
1. Press and hold the safety button.
2. Squeeze the on/off trigger at the same time.
3. Release the on/off trigger to stop the saw.
4. The blade will continue to rotate for several seconds after the trigger has been released.

GUIDING THE CIRCULAR SAW

To achieve optimal results:
• Clamp the workpiece upside
down to minimise breakout.
• Follow the line drawn on the
workpiece using the 90
• If cutting a bevel angle of 45o,
follow the line drawn on the workpiece using the 45
o
mark.
o
mark.
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MAINTENANCE

WARNING: DISCONNECT THE CIRCULAR SAW FROM THE MAINS SUPPLY BEFORE FITTING REPLACEMENT BLADES, CLEANING OR ADJUSTMENT.
Keep the machine clean by wiping off dust with a clean cloth.

BLADE REPLACEMENT

1. Press and hold the Blade lock and remove the blade clamping screw using the hexagon key supplied by turning it anti­clockwise.
• The blade will rotate until the
blade lock is fully engaged.
2. Retract the lower blade guard using the retracting lever and replace the blade.
• Make sure you pay attention to
the blade direction marking on the blade.
• Spare blades are available
from your local Clarke dealer.
3. Replace the blade clamping screw by hand until it is holding the blade in position.
4. Press and hold the blade lock and turn the blade by hand until the blade lock is fully engaged.
5. Tighten the blade clamping screw using the hexagon key supplied.
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PARTS DIAGRAM

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PARTS LIST

1 Retaining Screw M8 x 16 HTCON18501
2 Flat Washer HTCON18502
3 Outer Retaining Disc HTCON18503
4 Saw Blade HTCON18504
5 Clamping Disc HTCON18505
6 Screw M4 x 10 HTCON18506
7 Mobile Guard Flange HTCON18507
8 Blade Guard HTCON18508
9 Screw M4 x 8 HTCON18509
10 Guard Trigger HTCON18510
11 Spindle HTCON18511
12 Woodruff Key HTCON18512
13 Bearing 6001-2RS HTCON18513
14 Inner Cover HTCON18514
15 Sleeve HTCON18515
16 Driven Sprocket HTCON18516
17 Washer HTCON18517
18 Oilite Bearing HTCON18518
19 Guide Plate HTCON18519
20 Sticker HTCON18520
21 Roll Pin 6 x 35 HTCON18521
22 Front Cover Plate HTCON18522
23 Screw M5 x 18 HTCON18523
24 Spacer HTCON18524
25 Spring HTCON18525
26 Cover Plate HTCON18526
27 Spring Washer HTCON18527
28 Screw M4 x 14 HTCON18528
29 Screw M4 x 30 HTCON18529
30 Screw 5.9 dia HTCON18530
31 Catch Plate HTCON18531
32 Rotor HTCON18532
33 Carbon Brush Cover HTCON18533
34 Carbon Brush HTCON18534
35 Brush Holder HTCON18535
36 Bearing 608-2RS HTCON18536
37 Bearing Cover HTCON18537
38 Screw HTCON18538
39 Fan Shroud HTCON18539
40 Stator HTCON18540
41 Connecting Spade HTCON18541
42 Housing HTCON18542
43 Screw M5 x 45 HTCON18543
44 Spec Sticker HTCON18544
45 Screw HTCON18545
46 Rear Cover HTCON18546
47 Screw HTCON18547
48 Laser Head HTCON18548
49 Screw HTCON18549
50 Screw HTCON18550
51 Laser Side Cover HTCON18551
52 Laser Base HTCON18552
53 Laser Button Set HTCON18553
54 Laser Body HTCON18554
55 Rivet 5 x 16 HTCON18555
56 Washer HTCON18556
57 Angle Lock Trigger HTCON18557
58 Long Nut M6 x 13 HTCON18558
59 Flat Washer HTCON18559
60 Angle Bracket HTCON18560
61 Compression Sping HTCON18561
62 Press Knob HTCON18562
63 Angle Bracket HTCON18563
64 Bolt HTCON18564
65 Screw M5 x 12 HTCON18565
66 Aluminum Platten HTCON18566
67 Bolt M6 x 16 HTCON18567
68 Special Nut HTCON18568
69 Flat Washer HTCON18569
70 Depth Bracket HTCON18570
71 Nut HTCON18571
72 Depth Lock Trigger HTCON18572
73 Depth Lock Trigger Grip HTCON18573
74 Power Cable HTCON18574
75 Cable Gland HTCON18575
76 Cable Clamp HTCON18576
77 Right Handle Body HTCON18577
78 Capacitor HTCON18578
79 Transformer HTCON18579
80 Switch HTCON18580
81 Left Handle Body HTCON18581
82 Inner Angle Screw M5 x 20 HTCON18582
83 Spring Washer HTCON18583
84 Flat Washer HTCON18584
85 Auxilliary Handle HTCON18585
86 Screw HTCON18586
87 Auxilliary Handle Cover HTCON18587
88 Hex Key 6mm HTCON18588
89 Parallel Guide HTCON18589
501 Laser Set Complete
502 Upper Guard Set Complete
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DECLARATION OF CONFORMITY

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