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210MM (8”) MITRE SAW
MODEL NO: CMS210
PART NO: 6500756
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0716
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INTRODUCTION
Thank you for purchasing this CLARKE 210mm (8”) Mitre Saw.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
IMPORTANT
Please read all of the safety and operating instructions carefully before using this
product. Please pay particular attention to all sections of this User Guide that
display warning symbols and notices.
WARNING: THIS IS A WARNING SYMBOL. THIS SYMBOL IS USED
THROUGHOUT THE USER GUIDE WHENEVER THERE IS A RISK OF
PERSONAL INJURY. ENSURE THAT THESE WARNINGS ARE READ AND
UNDERSTOOD AT ALL TIMES.
CAUTION: THIS IS A CAUTION SYMBOL. THIS SYMBOL IS USED
THROUGHOUT THE USER GUIDE WHENEVER THERE IS A RISK OF
DAMAGING YOUR PRODUCT. ENSURE THAT THESE CAUTIONS ARE
READ AND UNDERSTOOD AT ALL TIMES.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
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GENERAL SAFETY RULES
WORK AREA
1. Keep the work area clean and
well lit. Cluttered and dark areas
invite accidents.
2. Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable
liquids, gases or dust. Power tools
create sparks which may ignite
the dust or fumes.
3. Keep children and bystanders
away while operating a power
tool. Distractions can cause you
to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the
outlet. Never modify the plug in
any way. Do not use adapter
plugs with earthed (grounded)
power tools. Unmodified plugs
and matching outlets will reduce
the risk of electric shock.
2. Do not expose power tools to rain
or wet conditions. Water entering
a power tool will increase the risk
of electric shock.
3. Do not abuse the cord. Never use
the cord for carrying, pulling or
unplugging the power tool. Keep
the cord away from heat, oil,
sharp edges or moving parts.
Damaged or entangled cords
increase the risk of electric shock.
4. When operating a power tool
outdoors, use an extension cord
suitable for outdoor use. Use of a
cord suitable for outdoor use
reduces the risk of electric shock.
5. If operating the power tool in a
damp location is unavoidable,
use a residual current device
(RCD) protected supply.
PERSONAL SAFETY
1. Stay alert, watch what you are
doing and use common sense
when operating a power tool. Do
not use a power tool while you
are tired or under the influence of
drugs, alcohol or medication. A
moment of inattention while
operating power tools may result
in personal injury.
2. Use safety equipment. Always
wear eye protection. Safety
equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for
appropriate conditions will
reduce personal injuries.
3. Avoid accidental starting. Ensure
the switch is in the off position
before plugging in. Carrying
power tools with your finger on
the switch or plugging in power
tools that have the switch on
invites accidents.
4. Remove any adjusting key or
wrench before turning the power
tool on. A wrench or a key left
attached to a rotating part of the
power tool may result in personal
injury.
5. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected
situations.
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GENERAL SAFETY RULES
6. Dress properly. Do not wear loose
clothing or jewellery. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewellery or long hair can be
caught in moving parts.
7. A laser beam can cause serious
eye injury. Never look into the
laser outlet.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use
the correct power tool for your
application. The correct power
tool will do the job better and
safer at the rate which it was
designed.
2. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be
controlled with the switch is
dangerous and must be repaired.
3. Disconnect the plug from the
power source before making any
adjustments, changing
accessories, or storing power
tools. Such preventive safety
measures reduce the risk of
starting the power tool
accidentally.
4. Store idle tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or
these instructions to operate the
power tool. Power tools are
dangerous in the hands of
untrained users.
5. Maintain power tools. Check for
misalignment or binding of
moving parts, breakage of parts
and any other condition that may
affect the power tools operation.
If damaged, have the power tool
repaired before use. Many
accidents are caused by poorly
maintained power tools.
6. Keep cutting tools sharp and
clean. Tools with sharp cutting
edges are less likely to bind and
are easier to control.
7. Use the power tool and
accessories in accordance with
these instructions and in the
manner intended, taking into
account the working conditions
and the work to be performed.
Use of the power tool for
operations different from
intended use could result in a
hazardous situation.
ADDITIONAL SAFETY RULES FOR MITRE SAWS
1. Make sure all locking knobs and
clamp handles are tight before
starting any operation.
2. Do not operate the machine
without the guard in position, or if
the guard does not function
correctly or is not maintained
properly.
3. Never use your saw without the
kerf plate.
4. Never place either hand in the
blade area when the saw is
connected to the electrical
power source.
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ADDITIONAL SAFETY RULES FOR MITRE SAWS
5. Never attempt to stop a machine
in motion rapidly by jamming
anything against the blade; injury
can result.
6. Before using any accessory
consult the instruction manual.
The improper use of an accessory
can cause damage.
7. Observe the maximum speed
marked on the saw blade.
8. Always wear gloves when
handling a saw blade.
9. Do not use blades of larger or
smaller diameter than
recommended. For the proper
blade rating refer to the technical
data. Use only the blades
specified in the specifications
section of this manual.
10. Do not use cracked or damaged
saw blades.
11. Do not use any abrasive discs.
12. Raise the blade from the kerf in
the workpiece prior to releasing
the switch.
13. Ensure that the arm is securely
fixed when performing bevel cuts.
14. The blade guard on your saw will
automatically raise when the arm
is brought down; it will lower over
the blade when the arm is raised.
The guard can be raised by hand
when installing or removing saw
blades or for inspection of the
saw. Never raise the blade guard
manually unless the saw is
switched off.
15. Keep the surrounding area of the
machine well maintained and
free of loose materials, e.g. chips
and cut-offs.
16. Before use, check that the motor
air slots are clean and free of dust
and woodchips.
17. Replace the kerf plate when
worn.
18. Disconnect the machine from the
mains before carrying out any
maintenance work or when
changing the blade.
19. Never perform any cleaning or
maintenance work when the
machine is still running and the
head is not in the rest position.
20. When possible, always mount the
machine onto a bench or
plywood base which is then
clamped to a bench, or mount
the machine to a purpose built
mitre saw stand available from
your local Clarke dealer.
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SAFETY SYMBOLS
Wear eye protection
Wear dust mask
Wear ear defenders
Do not put your hand near the blade
Read instruction manual before use
Laser Radiation, Class 2 Laser: Do not stare
into the beam.
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ELECTRICAL CONNECTIONS
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked N or coloured Black.
• The wire which is coloured Brown must be connected to the terminal which is
marked L or coloured Red.
We strongly recommend that this machine is connected to the mains supply via a
Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.
This symbol indicates that this is a Class II product, and does not require an
earth connection.
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BEFORE USE
1. Remove the saw from the packing material carefully.
• The following should be supplied. If anything is missing contact your
dealer.
210mm Mitre Saw with Laser Guide Dust Collection Bag
Work Clamp Assembly 2 LR44 Button Cells Batteries (installed)
2 x Work Supports Hexagon Key
24 tooth TCT Blade Instruction Manual (this document)
BENCH MOUNTING
Holes are provided in all four feet to
facilitate bench mounting.
• Always mount your saw firmly
on a level surface to prevent
movement.
The saw can also be mounted to a
piece of 12.5 mm or thicker plywood
which can then be clamped to your
bench or moved to other job sites
and re-clamped when required.
• When mounting your saw to a piece of plywood, make sure that the
mounting screws do not protrude from the bottom of the wood.
• If the saw rocks on the mounting surface, place a thin piece of material
under one saw foot until the saw is stable.
MITRE SAW STAND (NOT SUPPLIED)
You can also mount the machine to
a purpose built mitre saw stand
available from your local Clarke
dealer.
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LOCKING / RELEASING THE SAW HEAD
1. Press down slightly on the
operating handle and pull out the
Head Lock Pin.
2. Gently release the downward
pressure on the operating handle
and allow the head to rise to its full
height.
FITTING THE WORK CLAMP
1. Loosen the thumb screw on the
clamp support.
2. Slide the work clamp into the
clamp support.
3. Tighten the thumb screw to
secure the work clamp.
4. Adjust the clamp as required.
FITTING WORK SUPPORTS
1. Loosen the work support securing
screw.
2. Slide the work supports into place
(at each end of the cutting bed)
as shown.
3. Secure in place by tightening the
work support securing knobs.
DUST EXTRACTION
This machine is provided with a dust
extraction point for connection to a
dust bag (supplied).
1. Place the dust bag over the dust
extraction port using the clip on
the neck of the dust bag.
2. Make sure the zipper on the dust
bag is closed.
3. The dust extraction port may also be connected to a suitable extraction
system, using the appropriate hose (not supplied).
• Dust Extraction Port diameter: (Inner 35mm / Outer 45 mm).
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INSTRUCTIONS FOR USE
Always observe the safety instructions and applicable regulations.
BODY AND HAND POSITION
Proper positioning of your body and hands when operating the mitre saw will
make cutting easier and safer.
• Never place your hands near the cutting area or blade.
• Hold the workpiece tightly to the table and the fence when cutting.
• Keep your hands in position until the trigger switch has been released
and the blade has completely stopped.
• Do not cross your hands.
SWITCHING ON AND OFF
1. To start the saw, squeeze the
trigger switch.
• Allow the motor to reach full
speed before cutting.
2. To stop the saw, release the
trigger switch.
WARNING: THE BLADE WILL CONTINUE TO ROTATE AFTER THE SWITCH HAS
BEEN RELEASED.
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BASIC SAW CUTS
VERTICAL STRAIGHT CROSS CUT
1. Release the table mitre lock and
move the arm to the 0° position
and re-tighten the table mitre
lock.
2. Place the wood to be cut against
the fence.
3. Grasp the operating handle and
press and hold the blade guard
release lever (1) to release the
head.
4. Squeeze the trigger switch (2) to
start the saw.
5. Lower the head allowing the
blade to cut through the timber
and enter the kerf plate.
• Allow the blade to cut freely.
Do not force the saw.
6. After completing the cut, release
the trigger and return the head to
its upper position.
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MITRE CROSS-CUT
1. Release the table mitre lock and
move the arm left or right to the
required angle.
2. Lock in position by tightening the
table mitre lock.
• Always ensure that the table
mitre lock is securely tightened
before cutting.
• Allow the blade to cut freely.
Do not force the tool.
• Proceed as for a vertical straight cross-cut.
NOTE: When you mitre the end of a piece of wood with a small off-cut, Place
the wood so that the off-cut is to the side of the blade with the greater
angle to the fence.
BEVEL CUTS
Bevel angles can be set from 45° left to vertical and can be cut with the mitre
arm set between zero and a maximum of 45° right or left.
1. Loosen the bevel adjustment
handle and set the bevel at the
desired angle.
2. Tighten the bevel adjustment
knob firmly.
3. Proceed as for a vertical straight
cross-cut.
• Allow the blade to cut freely.
Do not force the tool.
MITRE / BEVEL CUTS
As the number of sides the workpiece has changes, so do the mitre and bevel
angles. The chart below gives the cutting angles for a variety of shapes,
assuming that all sides are of equal length.
No. of sides Angle mitre or bevel
4 45°
5 36°
6 30°
8 22.5°
10 18°
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COMPOUND MITRE CUTS
A compound mitre is a cut made using a mitre angle and a bevel angle at the
same time. This is the type of cut used to make frames or boxes with slanting
sides.
1. Set your saw to the required
angles and make a few trial cuts.
2. Practice fitting the cut pieces
together.
3. Always try cuts on a few scrap
pieces of wood to verify the
settings on the saw.
TRANSPORTING THE SAW
1. Lower the head and lock it down
using the head lock pin.
2. Lock the mitre arm with the table
mitre lock.
3. Lock the bevel adjustment handle
with the saw head in the vertical
position to make the tool as
compact as possible.
4. Always lift the saw using the lifting
handle.
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THE LASER GUIDE
Your saw is fitted with a laser guide to assist with accurate cutting.
Laser Radiation, Class 2 Laser: Do not stare
into the beam.
SWITCHING ON/OFF
Switch the laser on/off using the on/
off switch.
REPLACING THE BATTERIES
1. Remove the battery cover door.
2. Insert 2 x LR44 batteries taking
care to follow the polarity
diagram on the battery cover
door the battery compartment.
3. Replace the battery cover.
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ADJUSTMENTS
WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE PERFORMING ANY ADJUSTMENTS.
CHECKING AND ADJUSTING THE MITRE SETTINGS
1. Release the blade guard release
lever to release the mitre arm.
2. Lower the head until the blade
just enters the kerf plate.
3. Place a set square against the left
side of the fence and blade.
Move the mitre arm if required
until the blade is perfectly square
to the fence.
4. If the pointer does not indicate
zero on the mitre scale, loosen the
screws that secure the pointer
(located underneath) and move
the pointer as necessary.
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MAINTENANCE
WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING THE BLADE.
WARNING: THE BLADE MUST BE RATED TO AT LEAST 6000 RPM.
CHANGING THE SAW BLADE
Install the appropriate saw blade. Do not use excessively worn blades. The
maximum rotation speed of the tool must not exceed that of the saw blade.
1. With the saw head in the raised
position, move the blade guard
release to allow the blade guard
to be rotated to allow access to
the centre screw.
2. Push and hold down the blade
lock.
WARNING: NEVER PUSH THE
BLADE LOCK IN WHEN THE
MOTOR IS RUNNING.
3. Use a Hex wrench to undo and
remove the centre screw.
• The screw has a LEFT HAND THREAD (turn it CLOCKWISE to undo).
4. Pull off the outer flange followed by the saw blade.
NOTE: You should take this opportunity to thoroughly clean parts previously
inaccessible.
5. Replace the blade, ensuring it has the correct diameter and bore.
• Make sure that the teeth point down at the front as shown above.
• Please note that spare blades are available from Clarke
International. Please see your Clarke dealer.
6. Replace the outer flange (marked with an ‘O’) and screw in the centre
screw, remembering the screw has a LEFT HAND THREAD (turn it
ANTICLOCKWISE to tighten).
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CHANGING THE CARBON BRUSHES
WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE CHANGING THE CARBON BRUSHES.
A spare pair of carbon brushes are supplied with the machine. Should it
become necessary to change these:
1. Unscrew the brush holder cap.
2. Pull out the worn brushes.
3. Replace with new brushes.
• Always replace the brushes in
pairs.
4. Replace the brush holder cap,
taking care not to cross thread it.
CLEANING
Your power tool has been designed to operate over a long period of time with
a minimum of maintenance. Continuous satisfactory operation depends upon
proper care and regular cleaning.
• Keep the ventilation slots clear and regularly clean the motor
housing with a soft cloth.
• Regularly clean the table top.
• Regularly empty the dust collection bag.
• Avoid the use of cleaners or lubricants to maintain the tool. In
particular spray and aerosol cleaners may chemically attack the
plastic lower guard.
ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is
compatible with the environment.
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SPECIFICATIONS
Model Number CMS210
Part Number 6500756
Rated Voltage 230 V @ 50Hz
Input Wattage 1400 W
Blade Diameter 210 mm
Blade bore 30 mm
Max. blade thickness 2.5 mm
Max. No Load Speed 4500 RPM
Max. Blade Speed 7000 RPM
Max. crosscut capacity at 90° 120 mm x 60 mm
Max. mitre cut capacity at 45° 80 mm x 60 mm
Max. bevel cross-cut 45° 120 mm x 30 mm
Max. Compound Mitre Cut 80 mm x 30 mm
Max Bevel Angle 45° to the left
Sound pressure (L
Sound power (LWA) 110.7 dB (A)
Uncertainty Factor (K) 3
Dimensions (W x D x H) 662 x 736 x 420 mm
Weight 6.1 kg
To obtain the stated cutting capacities, always use 210 mm saw blades with a
30 mm bore, available from your local Clarke dealer.
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) 97.7 dB (A)
pA
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PARTS LIST
No. PARTS NAME
1 M5 Locking Nut
2 Flange
3 Transparent Movable Guard
4 Tower Type Spring
5 Ø5 Spring Washer
6 Connecting Block
7 M5x10 Screw
8 Cover On Fixed Guard
9 Screw For Fixing Connecting Bar
10 Plate
11 M5x16 Screw
12 Screw For Limiting Connecting Bar
13 Connecting Bar
14 M5 Locking Nut
15 M8x16 Inner Hex Screw (Anti Loosen)
16 Washer
17 Outer Flange
18 Saw Blade Tctø210xø30x2.8
19 Inner Flange
20 M5x12 Screw
21 Ø5 Spring Washer
22 Gear Cover
23 16003z Bearing
24 Ø35 Limiting Ring
25 Output Shaft
26 Stopper (Thickness 4mm)
27 Gear
28 Ø16 Limiting Ring
29 Needle Bearing Ø12×ø8×8
30 Label
31 Movable Guard Locking Button
32 M5x10 Screw
33 M5 Locking Nut
34 Base For Locking Button
35 Spring Locking Button
36 M5x35 Screw
No. PARTS NAME
37 Fixed Guard
38 6000z Bearing
39 Shaft Locking Sets
40 Windshield
41 Self Tapping Screw
42 Stator 1400w
43 Rotor 1400w
44 608z Bearing
45 Label
46 Motor Housing
47 Brush Cap
48 Brush Holder
49 Carbon Brush
50 Screw M5x40
51 M4x8 Inner Hex Screw
52 Elastic Ball
53 Ø5 Spring Washer
54 Self Tapping Screw M4x12
55 Lower Part Of Handle
56 Plain Washer Ø4xø12x1
57 Switch Lever
58 Guard
59 Upper Part Of Handle
60 Power Cable
61 Self Tapping Screw M4x12
62 Spring For Switch Lever
63 Switch
64 Capacitor 0.33μf
65 Self Tapping Screw M4x10
66 Cover For Transportation Handle
67 Transportation Handle
68 Ø5 Spring Washer
69 M5x40 Screw
70 M10 Locking Nut
71 Ø10 Spring Washer
72 Ø10 Plain Washer
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No. PARTS NAME
73 Locking Button
74 O-ring Ø8.6xø5xø1.8
75 Locking Rod
76 Position Limiting Shaft
77 Self Tapping Screw M4x12
78 Lower Guard
79 Torsion Spring
80 Laser Warning Label
81 M5x12 Inner Hex Screw
82 Self Tapping Screw M2.5x6
83 Laser Battery Cover
84 1.5v Button Battery
85 Battery Cover
86 Laser Switch
87 Battery Holder
88 Screw M4x20
89 M6x6 Inner Hex Screw
90 Connecting Arm
91 Outer Hex Screw M10x70
92 Laser
93 Laser Base
94 O Ring Ø15.4xø11.8xø1.8
95 Nylon Ball
96 M4x8 Inner Hex Screw
97 Connection Arm Cover
98 M4x8 Inner Hex Screw
99 Connecting Bar
100 Ø5 Plain Washer
101 Fixing Screw
102 Connecting Bar
103 Metal Tube Of Clamping Device
104 Screw M4x8
105 45° Pointer
106 Inner Hex Screw M6x20
107 Ø6 Spring Washer
109 Locking Button 1
110 Screw M4x8
112 45° Adjusting Button
113 Ø8 Plain Washer
No. PARTS NAME
114 Metal Rod
115 Mitre Cutting Adjusting Base
116 45° Indication Plate
117 Inner Hex Screw M6x20
118 Ø6 Spring Washer
119 Ø6 Plain Washer
120 Movable Table Locking Screw
121 Table Fence
122 Pad Sleeve
123 Pad
124 Outer Hex Screw M8x25
125 Movable Table
126 Pointer For Movable Table Position
127 Locking Nut 2
128 Extension Rod
129 Rubber Foot
130 Base
131 Ø8 Plain Washer
132 M8 Locking Nut
133 Ø8 Spring Washer
134 M12x12 Inner Hex Screw
135 Spring
136 Rs9.5 Metal Ball
137 Screw M4x8
138 Screw M4x8
139 Handle Cover
140 Transparent Cover
141 Plastic Plate With Slot
142 Screw M5x8
143 Ø6 Fixing Ring
144 Workpiece Clamping Plate
145 Clamping Arm
146 Clamping Button
147 Dust Collecting Bag
148 6mm Hex Spanner
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DECLARATION OF CONFORMITY
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