Clarke CMS 210, 6500755 User guide

210MM (8”) MITRE SAW

MODEL NO: CMS210

PART NO: 6500756

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0716

INTRODUCTION

Thank you for purchasing this CLARKE 210mm (8”) Mitre Saw.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using this
product. Please pay particular attention to all sections of this User Guide that
display warning symbols and notices.

WARNING: THIS IS A WARNING SYMBOL. THIS SYMBOL IS USED
THROUGHOUT THE USER GUIDE WHENEVER THERE IS A RISK OF
PERSONAL INJURY. ENSURE THAT THESE WARNINGS ARE READ AND
UNDERSTOOD AT ALL TIMES.

CAUTION: THIS IS A CAUTION SYMBOL. THIS SYMBOL IS USED
THROUGHOUT THE USER GUIDE WHENEVER THERE IS A RISK OF
DAMAGING YOUR PRODUCT. ENSURE THAT THESE CAUTIONS ARE
READ AND UNDERSTOOD AT ALL TIMES.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

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GENERAL SAFETY RULES

WORK AREA

1. Keep the work area clean and
well lit. Cluttered and dark areas

invite accidents.

2. Do not operate power tools in

explosive atmospheres, such as in
the presence of flammable
liquids, gases or dust. Power tools

create sparks which may ignite
the dust or fumes.

3. Keep children and bystanders

away while operating a power
tool. Distractions can cause you

to lose control.

ELECTRICAL SAFETY

1. Power tool plugs must match the
outlet. Never modify the plug in
any way. Do not use adapter
plugs with earthed (grounded)
power tools. Unmodified plugs

and matching outlets will reduce
the risk of electric shock.

2. Do not expose power tools to rain
or wet conditions. Water entering
a power tool will increase the risk
of electric shock.

3. Do not abuse the cord. Never use

the cord for carrying, pulling or
unplugging the power tool. Keep
the cord away from heat, oil,
sharp edges or moving parts.

Damaged or entangled cords
increase the risk of electric shock.

4. When operating a power tool

outdoors, use an extension cord
suitable for outdoor use. Use of a

cord suitable for outdoor use
reduces the risk of electric shock.

5. If operating the power tool in a
damp location is unavoidable,
use a residual current device
(RCD) protected supply.

PERSONAL SAFETY

1. Stay alert, watch what you are
doing and use common sense
when operating a power tool. Do

not use a power tool while you
are tired or under the influence of
drugs, alcohol or medication. A
moment of inattention while
operating power tools may result
in personal injury.

2. Use safety equipment. Always
wear eye protection. Safety
equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for
appropriate conditions will
reduce personal injuries.

3. Avoid accidental starting. Ensure
the switch is in the off position
before plugging in. Carrying
power tools with your finger on
the switch or plugging in power
tools that have the switch on
invites accidents.

4. Remove any adjusting key or

wrench before turning the power
tool on. A wrench or a key left

attached to a rotating part of the
power tool may result in personal
injury.

5. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected
situations.

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GENERAL SAFETY RULES

6. Dress properly. Do not wear loose
clothing or jewellery. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewellery or long hair can be
caught in moving parts.

7. A laser beam can cause serious
eye injury. Never look into the
laser outlet.

POWER TOOL USE AND CARE

1. Do not force the power tool. Use
the correct power tool for your
application. The correct power
tool will do the job better and
safer at the rate which it was
designed.

2. Do not use the power tool if the

switch does not turn it on and off.

Any power tool that cannot be
controlled with the switch is
dangerous and must be repaired.

3. Disconnect the plug from the

power source before making any
adjustments, changing
accessories, or storing power
tools. Such preventive safety

measures reduce the risk of
starting the power tool
accidentally.

4. Store idle tools out of the reach of

children and do not allow persons
unfamiliar with the power tool or
these instructions to operate the
power tool. Power tools are

dangerous in the hands of
untrained users.

5. Maintain power tools. Check for
misalignment or binding of
moving parts, breakage of parts

and any other condition that may
affect the power tools operation.
If damaged, have the power tool
repaired before use. Many
accidents are caused by poorly
maintained power tools.

6. Keep cutting tools sharp and
clean. Tools with sharp cutting
edges are less likely to bind and
are easier to control.

7. Use the power tool and

accessories in accordance with
these instructions and in the
manner intended, taking into
account the working conditions
and the work to be performed.

Use of the power tool for
operations different from
intended use could result in a
hazardous situation.

ADDITIONAL SAFETY RULES FOR MITRE SAWS

1. Make sure all locking knobs and
clamp handles are tight before
starting any operation.

2. Do not operate the machine
without the guard in position, or if
the guard does not function
correctly or is not maintained
properly.

3. Never use your saw without the
kerf plate.

4. Never place either hand in the
blade area when the saw is
connected to the electrical
power source.

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ADDITIONAL SAFETY RULES FOR MITRE SAWS

5. Never attempt to stop a machine
in motion rapidly by jamming
anything against the blade; injury
can result.

6. Before using any accessory
consult the instruction manual.
The improper use of an accessory
can cause damage.

7. Observe the maximum speed
marked on the saw blade.

8. Always wear gloves when
handling a saw blade.

9. Do not use blades of larger or
smaller diameter than
recommended. For the proper
blade rating refer to the technical
data. Use only the blades
specified in the specifications
section of this manual.

10. Do not use cracked or damaged
saw blades.

11. Do not use any abrasive discs.

12. Raise the blade from the kerf in
the workpiece prior to releasing
the switch.

13. Ensure that the arm is securely
fixed when performing bevel cuts.

14. The blade guard on your saw will
automatically raise when the arm
is brought down; it will lower over
the blade when the arm is raised.
The guard can be raised by hand
when installing or removing saw
blades or for inspection of the
saw. Never raise the blade guard
manually unless the saw is
switched off.

15. Keep the surrounding area of the
machine well maintained and
free of loose materials, e.g. chips
and cut-offs.

16. Before use, check that the motor
air slots are clean and free of dust
and woodchips.

17. Replace the kerf plate when
worn.

18. Disconnect the machine from the
mains before carrying out any
maintenance work or when
changing the blade.

19. Never perform any cleaning or
maintenance work when the
machine is still running and the
head is not in the rest position.

20. When possible, always mount the
machine onto a bench or
plywood base which is then
clamped to a bench, or mount
the machine to a purpose built
mitre saw stand available from
your local Clarke dealer.

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SAFETY SYMBOLS

Wear eye protection

Wear dust mask

Wear ear defenders

Do not put your hand near the blade

Read instruction manual before use

Laser Radiation, Class 2 Laser: Do not stare
into the beam.

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.

Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.

WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live

If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is
marked N or coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is
marked L or coloured Red.

We strongly recommend that this machine is connected to the mains supply via a
Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

This symbol indicates that this is a Class II product, and does not require an
earth connection.

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OVERVIEW

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BEFORE USE

1. Remove the saw from the packing material carefully.

• The following should be supplied. If anything is missing contact your
dealer.

210mm Mitre Saw with Laser Guide Dust Collection Bag

Work Clamp Assembly 2 LR44 Button Cells Batteries (installed)

2 x Work Supports Hexagon Key

24 tooth TCT Blade Instruction Manual (this document)

BENCH MOUNTING

Holes are provided in all four feet to
facilitate bench mounting.

• Always mount your saw firmly
on a level surface to prevent
movement.

The saw can also be mounted to a
piece of 12.5 mm or thicker plywood
which can then be clamped to your
bench or moved to other job sites
and re-clamped when required.

• When mounting your saw to a piece of plywood, make sure that the
mounting screws do not protrude from the bottom of the wood.

• If the saw rocks on the mounting surface, place a thin piece of material
under one saw foot until the saw is stable.

MITRE SAW STAND (NOT SUPPLIED)

You can also mount the machine to
a purpose built mitre saw stand
available from your local Clarke
dealer.

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LOCKING / RELEASING THE SAW HEAD

1. Press down slightly on the
operating handle and pull out the
Head Lock Pin.

2. Gently release the downward
pressure on the operating handle
and allow the head to rise to its full
height.

FITTING THE WORK CLAMP

1. Loosen the thumb screw on the
clamp support.

2. Slide the work clamp into the
clamp support.

3. Tighten the thumb screw to
secure the work clamp.

4. Adjust the clamp as required.

FITTING WORK SUPPORTS

1. Loosen the work support securing
screw.

2. Slide the work supports into place
(at each end of the cutting bed)
as shown.

3. Secure in place by tightening the
work support securing knobs.

DUST EXTRACTION

This machine is provided with a dust
extraction point for connection to a
dust bag (supplied).

1. Place the dust bag over the dust
extraction port using the clip on
the neck of the dust bag.

2. Make sure the zipper on the dust
bag is closed.

3. The dust extraction port may also be connected to a suitable extraction
system, using the appropriate hose (not supplied).

• Dust Extraction Port diameter: (Inner 35mm / Outer 45 mm).

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INSTRUCTIONS FOR USE

Always observe the safety instructions and applicable regulations.

BODY AND HAND POSITION

Proper positioning of your body and hands when operating the mitre saw will
make cutting easier and safer.

• Never place your hands near the cutting area or blade.

• Hold the workpiece tightly to the table and the fence when cutting.

• Keep your hands in position until the trigger switch has been released
and the blade has completely stopped.

• Do not cross your hands.

SWITCHING ON AND OFF

1. To start the saw, squeeze the
trigger switch.

• Allow the motor to reach full

speed before cutting.

2. To stop the saw, release the
trigger switch.

WARNING: THE BLADE WILL CONTINUE TO ROTATE AFTER THE SWITCH HAS
BEEN RELEASED.

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BASIC SAW CUTS

VERTICAL STRAIGHT CROSS CUT

1. Release the table mitre lock and
move the arm to the 0° position
and re-tighten the table mitre
lock.

2. Place the wood to be cut against
the fence.

3. Grasp the operating handle and
press and hold the blade guard
release lever (1) to release the
head.

4. Squeeze the trigger switch (2) to
start the saw.

5. Lower the head allowing the
blade to cut through the timber
and enter the kerf plate.

• Allow the blade to cut freely.

Do not force the saw.

6. After completing the cut, release
the trigger and return the head to
its upper position.

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MITRE CROSS-CUT

1. Release the table mitre lock and
move the arm left or right to the
required angle.

2. Lock in position by tightening the
table mitre lock.

• Always ensure that the table

mitre lock is securely tightened
before cutting.

• Allow the blade to cut freely.

Do not force the tool.

• Proceed as for a vertical straight cross-cut.

NOTE: When you mitre the end of a piece of wood with a small off-cut, Place

the wood so that the off-cut is to the side of the blade with the greater
angle to the fence.

BEVEL CUTS

Bevel angles can be set from 45° left to vertical and can be cut with the mitre
arm set between zero and a maximum of 45° right or left.

1. Loosen the bevel adjustment
handle and set the bevel at the
desired angle.

2. Tighten the bevel adjustment
knob firmly.

3. Proceed as for a vertical straight
cross-cut.

• Allow the blade to cut freely.

Do not force the tool.

MITRE / BEVEL CUTS

As the number of sides the workpiece has changes, so do the mitre and bevel
angles. The chart below gives the cutting angles for a variety of shapes,
assuming that all sides are of equal length.

No. of sides Angle mitre or bevel

4 45°
5 36°
6 30°
8 22.5°

10 18°

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COMPOUND MITRE CUTS

A compound mitre is a cut made using a mitre angle and a bevel angle at the
same time. This is the type of cut used to make frames or boxes with slanting
sides.

1. Set your saw to the required
angles and make a few trial cuts.

2. Practice fitting the cut pieces
together.

3. Always try cuts on a few scrap
pieces of wood to verify the
settings on the saw.

TRANSPORTING THE SAW

1. Lower the head and lock it down
using the head lock pin.

2. Lock the mitre arm with the table
mitre lock.

3. Lock the bevel adjustment handle
with the saw head in the vertical
position to make the tool as
compact as possible.

4. Always lift the saw using the lifting
handle.

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THE LASER GUIDE

Your saw is fitted with a laser guide to assist with accurate cutting.

Laser Radiation, Class 2 Laser: Do not stare
into the beam.

SWITCHING ON/OFF

Switch the laser on/off using the on/
off switch.

REPLACING THE BATTERIES

1. Remove the battery cover door.

2. Insert 2 x LR44 batteries taking
care to follow the polarity
diagram on the battery cover
door the battery compartment.

3. Replace the battery cover.

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ADJUSTMENTS

WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE PERFORMING ANY ADJUSTMENTS.

CHECKING AND ADJUSTING THE MITRE SETTINGS

1. Release the blade guard release
lever to release the mitre arm.

2. Lower the head until the blade
just enters the kerf plate.

3. Place a set square against the left
side of the fence and blade.
Move the mitre arm if required
until the blade is perfectly square
to the fence.

4. If the pointer does not indicate
zero on the mitre scale, loosen the
screws that secure the pointer
(located underneath) and move
the pointer as necessary.

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MAINTENANCE

WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING THE BLADE.

WARNING: THE BLADE MUST BE RATED TO AT LEAST 6000 RPM.

CHANGING THE SAW BLADE

Install the appropriate saw blade. Do not use excessively worn blades. The
maximum rotation speed of the tool must not exceed that of the saw blade.

1. With the saw head in the raised
position, move the blade guard
release to allow the blade guard
to be rotated to allow access to
the centre screw.

2. Push and hold down the blade
lock.

WARNING: NEVER PUSH THE
BLADE LOCK IN WHEN THE
MOTOR IS RUNNING.

3. Use a Hex wrench to undo and
remove the centre screw.

• The screw has a LEFT HAND THREAD (turn it CLOCKWISE to undo).

4. Pull off the outer flange followed by the saw blade.

NOTE: You should take this opportunity to thoroughly clean parts previously

inaccessible.

5. Replace the blade, ensuring it has the correct diameter and bore.

• Make sure that the teeth point down at the front as shown above.

• Please note that spare blades are available from Clarke

International. Please see your Clarke dealer.

6. Replace the outer flange (marked with an ‘O’) and screw in the centre
screw, remembering the screw has a LEFT HAND THREAD (turn it
ANTICLOCKWISE to tighten).

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CHANGING THE CARBON BRUSHES

WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE CHANGING THE CARBON BRUSHES.

A spare pair of carbon brushes are supplied with the machine. Should it
become necessary to change these:

1. Unscrew the brush holder cap.

2. Pull out the worn brushes.

3. Replace with new brushes.

• Always replace the brushes in
pairs.

4. Replace the brush holder cap,
taking care not to cross thread it.

CLEANING

Your power tool has been designed to operate over a long period of time with
a minimum of maintenance. Continuous satisfactory operation depends upon
proper care and regular cleaning.

• Keep the ventilation slots clear and regularly clean the motor

housing with a soft cloth.

• Regularly clean the table top.

• Regularly empty the dust collection bag.

• Avoid the use of cleaners or lubricants to maintain the tool. In

particular spray and aerosol cleaners may chemically attack the
plastic lower guard.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is
compatible with the environment.

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SPECIFICATIONS

Model Number CMS210

Part Number 6500756

Rated Voltage 230 V @ 50Hz

Input Wattage 1400 W

Blade Diameter 210 mm

Blade bore 30 mm

Max. blade thickness 2.5 mm

Max. No Load Speed 4500 RPM

Max. Blade Speed 7000 RPM

Max. crosscut capacity at 90° 120 mm x 60 mm

Max. mitre cut capacity at 45° 80 mm x 60 mm

Max. bevel cross-cut 45° 120 mm x 30 mm

Max. Compound Mitre Cut 80 mm x 30 mm

Max Bevel Angle 45° to the left

Sound pressure (L

Sound power (LWA) 110.7 dB (A)

Uncertainty Factor (K) 3

Dimensions (W x D x H) 662 x 736 x 420 mm

Weight 6.1 kg

To obtain the stated cutting capacities, always use 210 mm saw blades with a
30 mm bore, available from your local Clarke dealer.

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) 97.7 dB (A)

pA

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EXPLODED DIAGRAM

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PARTS LIST

No. PARTS NAME

1 M5 Locking Nut

2 Flange

3 Transparent Movable Guard

4 Tower Type Spring

5 Ø5 Spring Washer

6 Connecting Block

7 M5x10 Screw

8 Cover On Fixed Guard

9 Screw For Fixing Connecting Bar

10 Plate

11 M5x16 Screw

12 Screw For Limiting Connecting Bar

13 Connecting Bar

14 M5 Locking Nut

15 M8x16 Inner Hex Screw (Anti Loosen)

16 Washer

17 Outer Flange

18 Saw Blade Tctø210xø30x2.8

19 Inner Flange

20 M5x12 Screw

21 Ø5 Spring Washer

22 Gear Cover

23 16003z Bearing

24 Ø35 Limiting Ring

25 Output Shaft

26 Stopper (Thickness 4mm)

27 Gear

28 Ø16 Limiting Ring

29 Needle Bearing Ø12×ø8×8

30 Label

31 Movable Guard Locking Button

32 M5x10 Screw

33 M5 Locking Nut

34 Base For Locking Button

35 Spring Locking Button

36 M5x35 Screw

No. PARTS NAME

37 Fixed Guard

38 6000z Bearing

39 Shaft Locking Sets

40 Windshield

41 Self Tapping Screw

42 Stator 1400w

43 Rotor 1400w

44 608z Bearing

45 Label

46 Motor Housing

47 Brush Cap

48 Brush Holder

49 Carbon Brush

50 Screw M5x40

51 M4x8 Inner Hex Screw

52 Elastic Ball

53 Ø5 Spring Washer

54 Self Tapping Screw M4x12

55 Lower Part Of Handle

56 Plain Washer Ø4xø12x1

57 Switch Lever

58 Guard

59 Upper Part Of Handle

60 Power Cable

61 Self Tapping Screw M4x12

62 Spring For Switch Lever

63 Switch

64 Capacitor 0.33μf

65 Self Tapping Screw M4x10

66 Cover For Transportation Handle

67 Transportation Handle

68 Ø5 Spring Washer

69 M5x40 Screw

70 M10 Locking Nut

71 Ø10 Spring Washer

72 Ø10 Plain Washer

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No. PARTS NAME

73 Locking Button

74 O-ring Ø8.6xø5xø1.8

75 Locking Rod

76 Position Limiting Shaft

77 Self Tapping Screw M4x12

78 Lower Guard

79 Torsion Spring

80 Laser Warning Label

81 M5x12 Inner Hex Screw

82 Self Tapping Screw M2.5x6

83 Laser Battery Cover

84 1.5v Button Battery

85 Battery Cover

86 Laser Switch

87 Battery Holder

88 Screw M4x20

89 M6x6 Inner Hex Screw

90 Connecting Arm

91 Outer Hex Screw M10x70

92 Laser

93 Laser Base

94 O Ring Ø15.4xø11.8xø1.8

95 Nylon Ball

96 M4x8 Inner Hex Screw

97 Connection Arm Cover

98 M4x8 Inner Hex Screw

99 Connecting Bar

100 Ø5 Plain Washer

101 Fixing Screw

102 Connecting Bar

103 Metal Tube Of Clamping Device

104 Screw M4x8

105 45° Pointer

106 Inner Hex Screw M6x20

107 Ø6 Spring Washer

109 Locking Button 1

110 Screw M4x8

112 45° Adjusting Button

113 Ø8 Plain Washer

No. PARTS NAME

114 Metal Rod

115 Mitre Cutting Adjusting Base

116 45° Indication Plate

117 Inner Hex Screw M6x20

118 Ø6 Spring Washer

119 Ø6 Plain Washer

120 Movable Table Locking Screw

121 Table Fence

122 Pad Sleeve

123 Pad

124 Outer Hex Screw M8x25

125 Movable Table

126 Pointer For Movable Table Position

127 Locking Nut 2

128 Extension Rod

129 Rubber Foot

130 Base

131 Ø8 Plain Washer

132 M8 Locking Nut

133 Ø8 Spring Washer

134 M12x12 Inner Hex Screw

135 Spring

136 Rs9.5 Metal Ball

137 Screw M4x8

138 Screw M4x8

139 Handle Cover

140 Transparent Cover

141 Plastic Plate With Slot

142 Screw M5x8

143 Ø6 Fixing Ring

144 Workpiece Clamping Plate

145 Clamping Arm

146 Clamping Button

147 Dust Collecting Bag

148 6mm Hex Spanner

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DECLARATION OF CONFORMITY

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