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MULTI-SANDER KIT
MODEL NO: CAT86
PART NO: 3110830
OPERATING & MAINTENANCE
INSTRUCTIONS
GC0414
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INTRODUCTION
Thank you for purchasing this CLARKE Air Tool Kit. The CAT86 Air Tool Kit includes
Grinder and Sander attachments together with the accessories shown. When
opening the case for the first time, check against the following list on page 6
that all the items are present. Any damage or deficiency should be reported
to your CLARKE dealer immediately.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Your tool kit has been designed to give long and trouble free service. If,
however, having followed the instructions in this booklet carefully, you
encounter problems, take the unit to your local CLARKE dealer.
IMPORTANT
Please read all of the safety and operating instructions carefully before using
this product. The following safety symbols are to be found on the air tools.
Read this instruction
booklet carefully
before use.
Wear eye protection. Wear dust mask.
Wear ear protection.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission. This guarantee does
not effect your statutory rights.
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GENERAL SAFETY RULES
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.
WORK ENVIRONMENT
1. Keep the work area clean and tidy.
2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair
out of the way.
3. Keep children and visitors away - Do not let children handle the tool.
4. Do not operate the tool where there are flammable liquids or gases.
PERSONAL SAFETY
1. Stay alert and use common sense - do not operate the air tool when you
are tired or under the influence of alcohol, drugs or medication.
2. Always wear eye protectors when using the tool - Eye protectors must
provide protection from flying particles from the front and the side.
3. Always wear ear protectors when using the air tool.
4. Always wear a dust mask when operating this type of tool.
5. Do not overreach - Keep proper footing and balance at all times.
6. Remove any wrench before turning the power tool on. A wrench left
attached to a rotating part of the power tool may result in personal injury.
USE OF AIR POWERED TOOLS
1. Never use oxygen, CO2, combustible gases or any type of bottled gas as a
source of power for the tool.
2. Do not connect the air supply hose with your finger on the trigger.
3. Do not exceed the maximum pressure for the tool of 90 psi / 6.2 bar.
4. Check hoses for leaks or worn condition before use, and ensure that all
connections are secure.
5. Do not use the tool for any other purpose than that described in this
manual.
6. Keep the air supply hose away from heat, oil and sharp edges.
7. Do not fit the tool to any stand or clamping device that may damage it.
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8. Do not carry out any alterations or modifications to the tool.
9. Always disconnect from the air supply when:
• Performing any maintenance.
• The tool is not in use.
• The tool will be left unattended.
• Moving to another work area.
• Passing the tool to another person.
10. Never use the tool if it is defective or operating abnormally.
11. The tool should be serviced at regular intervals by qualified service
personnel.
12. Avoid damaging the tool by applying excessive force of any kind.
13. Always maintain the tool with care. Keep it clean for the best and safest
performance.
14. Quick change couplings should not be located at the tool. They add
weight and could fail due to vibration.
15. Do not force or misuse the tool. It will do a better and safer job at the rate
for which it was designed.
16. Do not remove any labels. Damaged labels should be replaced.
17. This tool vibrates with use. Vibration may be harmful to your hands or arms.
Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek
medical advice before resuming use.
USE OF THE GRINDING TOOLS
1. Try to hold the tool with both hands. Ensure that the workpiece is kept at
waist height where possible. Never use the tool between the legs whilst
sitting on the floor.
2. Ensure that sparks and particles resulting from use do not create a hazard,
Use screens where appropriate.
3. Never bump the grinding stones onto the workpiece, or let it hit any other
objects while grinding.
4. Always allow the tool to run up to full operating speed before applying it to
the job.
5. Use clamps, or vices to hold the workpiece. Failure to secure the workpiece
could result in personal injury.
USE OF THE SANDING DISCS
1. Inspect the sanding disc before use. Do not use if split or broken.
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2. Avoid contact with the moving sanding pad and wear suitable gloves to
protect the hands.
3. Never run the tool unless the abrasive pad is applied to the workpiece.
4. Beware of potentially explosive atmospheres being caused by dust / fumes
resulting from sanding and used dust extraction systems where possible.
5. Always wear a face mask when using the sander as protection from
airbourne particles of sanded material. Avoid disturbing existing dust and
minimise the scattering of dust in the worplace environment. Take steps to
control the dust at the point of emission.
TRANSPORTATION AND STORAGE
1. Never carry the tool by the air supply hose.
2. Never carry the tool with your finger on the trigger.
3. When not in use the tool should be disconnected from the air supply and
stored in a dry place out of the reach of children.
4. Avoid storing the tool in environments where the temperature is below 0
SPECIFICATIONS
Model Number CAT86
Dimensions (L x W x H) 160 x 34 x 73 mm
o
C.
Weight (kit)
Weight (tool only)
1.5 kg
0.5 kg
Air Inlet Size 1/4“BSP (female)
Operating Pressure 90 psi (6.2 bar)
Air Consumption 6 cfm average
No Load Speed 12,000 rpm @ 90psi
Sound Pressure Level (LpA dB) 93 dB(A)
Sound Power Level (LwA dB) 105 dB(A)
Vibration Levels
<2.5 m/s
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Please note that the details and specifications contained herein are correct
at the time of going to print. However CLARKE International reserve the right to
change specifications at any time without prior notice. Always consult the
machine’s data plate.
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CONTENTS OF THE KIT
NO DESCRIPTION NO DESCRIPTION
1 CAT86 Air Tool 6 10 Grinding Stones
2 2 x Spindles 7 2 x Wrenches (11 and 17mm)
3 Sanding Arbors (small/large) 8 1 x Male Snap Connector
4 2 x Collets (1 already fitted to tool) 9 5 x 50 mm Sanding Pads
5 Oil Bottle 10 5 x 75 mm Sanding Pads
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COMPRESSED AIR REQUIREMENTS
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND COMPRESSED AIR SUPPLIES.
• Use only clean, dry, regulated compressed air as a power source.
• Air compressors used with the tool must comply with the appropriate
European Community Safety Directives.
• A build-up of moisture or oil in the air compressor will accelerate
wear and corrosion in the tool. ensure any moisture is drained from
the compressor daily and the inlet filter is kept clean.
• If an unusually long air hose is required, (over 8 metres), the line
pressure or the hose inside diameter may need to be increased.
• The air hose must be rated at least 150% of the maximum operating
pressure of the tool.
• A typical air line layout is shown above. If an automatic in-line filter/
regulator is used, it will keep the tool in good condition, but should
be regularly checked and topped up with oil. SAE 10 oil should be
used, and the lubricator adjusted to approx 2 drops per minute.
• Never exceed the maximum operating pressure for the tool. It is
recommended that air pressure to this tool does not exceed 90 psi
at the tool when running. Higher pressures and unclean air will
shorten the life of the tool due to faster wear and is a possible safety
hazard.
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BEFORE USE
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND COMPRESSED AIR SUPPLIES.
NOTE: Ensure the compressor is turned off.
1. If required, connect an in-line mini oiler to the tool.
• A mini oiler helps to prolong the life of the air tool.
2. If a mini-oiler is not being used, run
a few drops of oil through the tool
before use. It can be entered
through the air inlet or via the hose
at the nearest connection to the
air supply.
3. Connect a suitable hose to the air
inlet as shown.
4. Connect the other end of the hose
to the compressor.
Your air tool is now ready for use.
You can fit a whip hose with a quick fit coupling if required (available from
your Clarke dealer).
INSTALLING THE COLLET
1. Select the grinding stone you require.
2. Two collets of different sizes are
provided. Select whichever fits
the shank of the stone you have
chosen.
• The larger collet is probably
already installed in the grinder.
3. If the other collet is to be used,
undo the screw cap completely
and pull out the collet from the
collet seat. Replace it with the
new collet and screw the cap loosely back on.
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FITTING THE GRINDING STONE
IMPORTANT: Never use chipped or cracked grindstones.
1. Slip the shank of the chosen stone
into the collet and tighten the
screw cap finger tight.
2. Place the smaller of the two
wrenches over the collet seat to
stop the tool from rotating.
3. Use the larger wrench to fully
tighten the collet and grip the
stone in position as shown.
FITTING THE SANDING DISC
1. Insert the larger collet into the tool
and slip the spindle into the collet.
Secure in place by tightening the
collar as above.
2. Screw the sanding arbor onto the
spindle and secure by tightening
the nut against it using the 11mm
spanner.
3. Screw the sanding pad onto the
sanding arbor.
SETTING THE SPEED
1. Adjust the tool speed by setting
the air regulator on top of the tool
body using a suitable screwdriver.
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OPERATING THE TOOL
1. Use your thumb to slide the
throttle locking lever forward while
squeezing the trigger against the
body of the tool.
2. Do not use excess pressure on the
grinding stone as this will shorten
its life.
3. Release the trigger to stop the
tool.
• The tool will continue to rotate
very briefly after the trigger has been released.
4. Always ensure the tool has stopped before putting it down.
SANDING AND GRINDING TIPS
• Do not force the disc against the material.
• The key to efficient grinding is to control the pressure and surface
contact between the grinding tool and the workpiece.
• Allow the tool to reach full speed before grinding.
• Avoid overloading the grinder. If it becomes hot during use, rest for a
few minutes while it cools down.
DISCONNECTING THE AIR SUPPLY
1. Do not disconnect the air supply hose until the compressor has been shut
down and the compressed air released.
2. Refer to the compressor instruction manual for the procedure to shut down
and release the compressed air.
3. Once the pressure has been released, disconnect the air supply hose from
the tool.
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TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
Tool runs at normal
speed but slows down
under any load.
Tool runs slowly. Air flows
weakly from exhaust.
Tool will not run. Air flows
freely from exhaust.
Tool will not shut off. 1. Throttle O-rings
1. Excessive pressure on
tool.
2. Motor parts worn.
3. Worn or sticking
mechanism due to
lack of lubricant.
1. Motor parts jammed
with gum/dirt.
2. Regulator in closed
position.
3. General airflow
blocked by dirt.
1. Motor vanes stuck
due to buildup of
foreign material.
damaged or ill-fitting
in seat.
1. Reduce the force
applied to the tool.
2. Return to Clarke dealer
for repair.
3. Drip air tool lubricating
oil into air inlet. Allow oil
to soak moving parts
before using.
1. Examine inlet air filter for
cleanliness.
2. Adjust regulator to open
position.
3. Operate tool in short
bursts.
1. Disconnect air supply
and rotate tool assembly
manually.
2. Try operating tool in
short bursts.
3. Drip a few drops of air
tool lubricating oil into air
inlet to soak moving
parts.
1. Return to Clarke dealer
for repair.
MAINTENANCE
WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE
PROCEDURES.
DAILY
1. Before use, drain water from the air tank, air line and compressor.
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2. Pour a few drops of CLARKE airline oil, into the air inlet. This should be
carried out regardless of whether or not an in-line mini oiler is used. If an inline mini oiler is not used, this procedure should be repeated after every
two to three hours of use.
WEEKLY
1. Check the air inlet strainer for
blockage and clean if necessary.
CLEANING
1. Keep the body of each tool clean
and free from debris.
2. Grit or gum deposits inside the tool
may also reduce its efficiency. This
condition can be corrected by
cleaning out the air strainer and
flushing out the tool with gum solvent or oil, or failing this, the motor may
require dismantling. This is better left to your Clarke dealer.
GREASING
The right angle drive is fitted with a
grease nipple to provide a facility for
lubrication of the drive gears.
1. After extensive use, apply a shot
of general purpose grease using a
suitable grease gun.
SERVICE AND REPAIR
If the tool runs erratically or becomes
inefficient although the air supply is in
good order, it may be necessary to dismantle the air motor and replace any
worn or damaged parts. Such servicing and repair work should be carried out
by a qualified service technician.
PERFORMANCE
Please note that factors other than the tool may effect its operation and
efficiency such as reduced compressor output, excessive drain on the airline
moisture or restrictions in the air-line, or the use of connectors of improper size
or poor condition which will reduce air supply.
**Clarke Air Line Oil (part no. 3050825) is available from your CLARKE dealer.
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STORAGE
If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of
Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to
lubricate the internal parts.
When not in use, disconnect from air supply, clean tools and store in the
moulded case provided. When storing, ensure the blanking plug is replaced
on the airline connector once the airline is disconnected.
ACCESSORIES
A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc. Contact your CLARKE dealer for
further information or CLARKE International Service Department.
PARTS LIST
No Description No Description
1 Collet Nut 21 Motor Housing
2 Collet 22 Valve Screw
3 Spindle 23 O-Ring
4 Clamp Nut 24 O-Ring
5 Ball Bearing 25 Air Regulator
6 Spindle Gear 26 Throttle Valve Spring
7 Ball Bearing 27 O-Ring
8 Angle Head Housing Assy 28 Throttle Valve
9 Housing Lock Ring 29 O-Ring
10 Motor Clamp 30 Throttle Valve Bushing
11 Pinion Gear 31 O-Ring
12 Ball Bearing 32 End Cap
13 Front End Plate 33 Inlet
14 Steel Ball 34 Throttle Lever
15 Rotor Collar 35 Roll Pin
16 Rotor 36 Safety Throttle Lever
17 Rotor Blade 37 Spanner (11mm)
18 Cylinder 38 Spanner (17mm)
19 Rear End Plate 39 Woodruff Key
20 Ball Bearing 40 Motor Alignment Pin
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DECLARATION OF CONFORMITY
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