Clarke CAR15PC, CAR9PC User Manual

Retractable Air Hose Reel

Models CAR9PC & CAR15PC

PART NOs: 3126005 & 3126000

USER GUIDE

gc02/09

INTRODUCTION

Thank you for purchasing this CLARKE Air Hose Reel.
Please read this manual thoroughly and follow the instructions carefully. Before attempting to use

the hose reel, thoroughly familiarise yourself with the reel & its operation. In doing so you will
ensure the safety of yourself and that of others around you, and you can look forward to the hose
reel giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of
purchase. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any
way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us
without prior permission. This guarantee does not effect your statutory rights.

PARTS & SERVICE

For spare parts and service, please contact your nearest dealer, or CLARKE International, on

one of the following numbers.

P ARTS & SERVICE TEL: [phone] / FAX: [phone]

or e-mail as follows:

PARTS: [e-mail]

SERVICE: [e-mail]

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. It should be
disposed of at a recognised disposal facility in accordance with local authority
guidelines.

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SPECIFICATION

These CLARKE retractable air hose reels incorporate a spring driven, automatic rewind with locking
ratchet mechanism. They can be installed in any location using the integral mounting bracket and
can be swivelled to cover a wide range of movement.

Model: .............................................................................................. CAR9PC

Part No: ............................................................................................... 3126005

Air Hose Size .................8mm internal x 1m long, 8mm internal x 9m long

Reel Air Inlet (M) ................................................................................ 1/4” BSP

Reel Air Outlet (M) ............................................................................ 1/4” BSP

Maximum Rated Pressure: ............................................... 13.79bar / 200psi

Model CAR9PC is supplied with integral fixing bracket & two 8 x 55mm

expanding masonary anchor bolts.

Model: ............................................................................................ CAR15PC

Part No: ............................................................................................... 3126000

Air Hose Size ..... 9.5mm Internal x 1.5m long, 9.5mm Internal x 15m long

Reel Air Inlet (M) ................................................................................ 1/4” BSP

Reel Air Outlet (M) ............................................................................ 1/4” BSP

Maximum Rated Pressure: ................................................... 20 bar / 300psi

Model CAR15PC is supplied with integral mounting bracket & four 8 x 70mm

expanding masonary anchor bolts.

GENERAL SAFETY RULES

1. NEVER exceed the rated operating pressure for these devices - 13.79 bar (200psi) /20 bar
(300psi)

2. NEVER allow children to use the hose reel. Keep children clear of the work area at all times.

3. NEVER allow the hose to retract freely. It should always be restrained to prevent the air tool
from whipping, with resultant damage to persons or property.

4. ALWAYS check for damage before using the hose. Any damage should be properly repaired
or the part replaced. Consult your local dealer.

5. ALWAYS ensure trailing hose does not constitute a trip hazard.

6. ALWAYS wear eye protection when assembling and using the hose reel.

7. ALWAYS take appropriate safety precautions with respect to the use of compressed air.

8. ALWAYS ensure all air connections are properly sealed using teflon tape or pipe sealant.

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INST ALLATION

The hose reel may be mounted to a wall, floor or ceiling as required. Ensure the mounting
hardware and the mounting position is of sufficient strength to support the hose and reel, plus the
force required to extend the hose.

Choose a suitable mounting position close enough to the compressor that the two items can be
connected together using a shorter length of hose and from where, the air compressor can be
conveniently adjusted. Mount the CAR9PC reel using two M8 bolts with washers secured through
slots in the mounting bracket. Expanding bolts are supplied with the CAR15PC model for
attaching to the building structure.

When the reel is secured in position, attach the air hose coming from the compressor. Wrap the
threads of the male connector with teflon tape or other thread sealant, and connect to the air inlet
hose of the hose reel. Use teflon tape at hose outlet when attaching air powered tools.

OPERATION

Check the reel for correct operation, as follows:

Gently pull out the hose - a series of clicks will be heard, every half revolution of the drum.

When a click is heard, release the hose. It should be held by the latch. Continue to pull out the
hose, and after a series of clicks, at various lengths, release it to check the operation of the latch.

To release the latch, give the hose a brief pull, and allow the hose to retract, under control, until
the stopper rests on the hose guide. Do not suddenly let go of the hose. If the hose becomes
twisted, pull out a long length of hose before retracting so as to smooth out the hose.

When not in use, avoid leaving the reel exposed to very low temperatures which will make the
hose less flexible and difficult to retract.

Avoid contact with chemicals and solvents such as acetone, white spirit etc.

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MAINTENANCE

WARNING: Before carrying out any maintenance tasks always be sure
to turn off the air supply to the Hose Reel and release any pressure in
the air line.

Periodically, check the hose for wear and damage, and for leakage using soapy water. Any
damage or leaks should be repaired before further use. If the hose becomes very dirty, cleanit
with soapy water before retraction into the reel.

Store the reel and hose in a sheltered position out of direct sunlight.

Swivel Seal Replacement

The swivel seals will need replacing from time to time due to normal wear & tear. This is carried
out as follows:

Model CAR9PC

1. Remove the four side cover securing screws ­‘A’ , & lift off the cover to reveal the swivel
assembly ‘B’.

2. Undo & remove the four swivel hub securing
screws ‘C’, and lift off the swivel hub.

3. Renew the O-ring seal and re-assemble in
reverse order.

Model CAR15PC

1. Remove the three side cover securing screws
& lift off the cover to reveal the swivel
assembly.

2. Undo & remove the three swivel hub securing
screws ‘A’ and pull out the swivel hub ‘B’.

3. Renew the two O-ring seals and re-assemble
in reverse order.

IMPORTANT: DO NOT overtighten the swivel seal
securing screws as damage to the plastic screw
threads is irreparable.

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PARTS DIAGRAM

Model CAR9PC

No. Description Part No.

1 Casing Left Half CAR9PC01
2 Casing Right Half CAR9PC02
3 Hose Reel (with track) CAR9PC03
4 Right End Cover CAR9PC04
5 Bearing CAR9PC05
6 Spring Holder (left half) CAR9PC06
7 Coil Spring CAR9PC07
8 Central Gear CAR9PC08
9 Spring Holder(right half)CAR9PC09
10 Screw Mandrel CAR9PC10
11 Guide Set CAR9PC11
12 Guide Stick CAR9PC12
13 Axis/Hose Connector CAR9PC13
14 Centre Axle CAR9PC14

No Description Part No.

15 Flat Washer CAR9PC15
16 3-foot Washer CAR9PC16
17 Guiding Slip CAR9PC17
18 Guiding Board CAR9PC18
19 Locking Needle CAR9PC19
20 Stopper CAR9PC20
21 Central Axle Cover CAR9PC21
22 Bracket Fixer CAR9PC22
23 Hose CAR9PC23
24 Bracket CAR9PC24
25 Copper column CAR9PC25
26 Clip CAR9PC26
27 Sealing O-Ring CAR9PC27

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PARTS DIAGRAM

Model CAR15PC

No. Description Part No.

1 Left End Cover CAR15PC01
2 Spring Tensioning Disc CAR15PC02
3 Gear Cover CAR15PC03
4 Casing -Left Half CAR15PC04
5 Hose Reel CAR15PC05
6 Central Spool CAR15PC06
7 Hose (15m) CAR15PC07
8 Coil Spring CAR15PC08
9 Inlet Quick Connector CAR15PC09
10 Mounting Bracket CAR15PC10
11 Aluminium Tube CAR15PC11
12 Track Disc CAR15PC12
13 Casing - Right Half CAR15PC13
14 Plastic Boss CAR15PC14
15 Ratchet Pawl Housing CAR15PC15

No Description Part No.

16 Ratchet Pin CAR15PC16
17 Ratchet Pin Guide CAR15PC17
18 Inlet Hose Connector CAR15PC18
19 Outlet Hose Connector CAR15PC19
20 Synchronising Belt CAR15PC20
21 Small Gear for above CAR15PC21
22 Guiding Rod CAR15PC22
23 Screw Mandrell CAR15PC23
24 Handle bar CAR15PC24
25 Large Gear for belt CAR15PC25
26 Front Cover CAR15PC26
27 Connector CAR15PC27
28 Stopper CAR15PC28
29 Guide Set CAR15PC29
30 Right End Cover CAR15PC30

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