Clarke BEXT 100, BEXT 300HV, BEXT 120V, BEXT 100H, BEXT 150H User Manual

Operator's Manual
BEXT®-100, 100H,
Manual del Operador
150H, 300HV
Manuel de l'operateur
120V
Extractor's
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
For new books write to: Clarke
Form No. 70416A 7/06 Clarke® Printed in the U.S.A.
®
, 2100 Highway 265, Springdale, Arkansas 72764.
CONTENTS OF THIS BOOK
Operator Safety Instructions .................................................................................. 5
Introduction and Machine Specifications..................................................................6
Controls and Machine Features...............................................................................12
How to Prepare the Machine for Operation ..............................................................14
Set-Up........................................................................................................14
BEXT®-100 Control Panel .............................................................................16
BEXT®-100H Control Panel...........................................................................16
BEXT®-150H Control Panel...........................................................................18
BEXT®-300HV Control Panel ........................................................................18
Instructions for Connection to the Power Supply - 120V
Extension Cords - 120V .............................................................................20
Machine Operating Instructions ...............................................................................22
How to Clean an Area of Carpet..................................................................22
How To clean a Larger Area of Carpet.........................................................22
Maintenance ...........................................................................................................24
After Each Use of the Machine ...................................................................24
How to Prevent Damage from Freezing Temperatures.................................26
The Pump and Vacuum Motor ...................................................................26
How To Check The Commutator and The Carbon Brushes..........................28
How to Correct Problems in the Machine.................................................................30
BEXT®-100 Assembly Drawing .................................................................................34
Parts List ................................................................................................35
BEXT®-100H Assembly Drawing...............................................................................36
Parts List ................................................................................................37
BEXT®-150H Assembly Drawing...............................................................................38
Parts List ................................................................................................39
BEXT®-300HV Assembly Drawing ............................................................................40
Parts List ................................................................................................41
BEXT®-100 Accessories............................................................................................42
BEXT®-100H Accessories .........................................................................................43
BEXT®-150H Accessories .........................................................................................44
BEXT®-300HV Accessories.......................................................................................45
Control Panel Wiring Diagram .................................................................................46
Electrical Schematic 120V ......................................................................................47
Page 2 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
OPERATOR SAFETY INSTRUCTIONS
WARNING AVERTISSEMENT ADVERTENCIA
For the safe operation of this machine, read and understand all warnings and cautions.
DANGER means: Severe bodily injury or death can occur to you or other personnel if
the DANGER statements found on your machine or in your Owner's Manual are ignored or are not adhered to. Read and observe all DANGER statements found in your Owner's Manual and on your machine.
WARNING means : Injury can occur to you or to other personnel if the WARNING
statements found on your machine or in your Owner's Manual are ignored or are not adhered to. Read and observe all WARNING statements found in your Owner's Manual and on your machine.
CAUTION means: Damage can occur to the machine or to other property if the
CAUTION statements found on your machine or in your Owner's
Manual are ignored or not adhered to. Read and observe all CAUTION statements found in your Owner's Manual and on your machine.
DANGER: Machines can cause an explosion when operated near flammable materials and vapors. Do not
use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials.
DANGER: Do not immerse. To reduce the risk of an electric shock, use only on a carpet that has been
moistened by a cleaning process. Protect the machine from rain. Keep the machine in a dry building. Always clean the machine with a clean dry cloth.
WARNING: You must have training in the operation of this machine before using it. READ THE
INSTRUCTION BOOK FIRST.
WARNING: Always use a three-wire electrical system connected to the electrical ground. For maximum
protection against electric shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
WARNING: To prevent electric shock, always remove the electrical plug from the electrical outlet before
doing any repairs or maintenance to this machine.
WARNING: Do not use this machine as a step or furniture. Injury could occur to the operator. WARNING: To avoid serious injury, use proper lifting procedures when lifting the machine. WARNING: Maintenance and repairs must be done by authorized personnel only. WARNING: Keep all fasteners tight. Keep the adjustments according to specifications. WARNING: Make sure that all the labels, decals, warnings, cautions and instructions are fastened to the
machine. Replace them when necessary by ordering them from Clarke.
WARNING: Do not use water that is hotter than 120
°
F (40°C).
WARNING: If foam/liquid comes out, stop extracting immediately. Allow vacuum('s) to run until exhaust
air is dry.
Clarke
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
Page 5
OPERATOR SAFETY INSTRUCTIONS (CONT.)
WARNING: Improper discharge of waste water may damage the environment and be illegal. The United
CAUTION: To prevent damage to the power cord, do not move this machine over the power cord, instead,
CAUTION: To prevent damage to the power cord and hoses, do not use the power cord or hoses to pull
CAUTION: To prevent damage to the machine avoid extreme temperatures. CAUTION: To prevent damage to the machine do not let pump run dry.
INSPECTION: Carfefully unpack and inspect your new Extractor for shipping damage. Each unit is tested and inspected before shipment. Any damage incurred is the responsibility of the carrier, who should be notified immediately.
CLEANING SOLUTIONS: We recommend liquid cleaning chemicals. A pH of 7-9 is strongly recommended to avoid premature pump wear, which would voide the warranty.
States Environmental Protection Agency has established certain regulations regarding dis­charge of waste water. Also, city and state regulation regarding this discharge may be in effect in your area. Understand and follow the regulations in your area. Be aware of the environmental hazards of chemicals that you dispose.
lift the power cord over the machine. If the cord supplied is damaged, it must be replaced by the manufacturer, its service agent or a similarly qualifed person in order to avoid the hazard.
the machine.
INTRODUCTION and MACHINE SPECIFICATIONS
The Model B
machine applies cleaning solution to the carpet and removes the dirty solution and soil from the carpet.
The extractor has controls to start the pump for the solution and the motor for the vacuum. The floor tools have controls to release the solution.
The extractor has a bypass pump. The pump runs when switched on, bypassing solution internally to keep pressure even.The extractor starts when the solution lever on the floor tool is activated.
®
EXT
-100, 100H, 150H or 300HV is an extractor for cleaning carpet. When used with a floor tool, the
SPECIFICATIONS Bext 100 Bext 100H Bext 150H Bext 300H
Bext 100H Detailer Bext 150H Detailer
Part Number 04156A 04157A / 04158A 04147A / 04152A 04148A Solution Tank 9 gallon rotationally molded 13 gallon rotationally molded Solutin Pump 100 psi demand pump 150 psi demand pump 300 psi demand pump Vacuum Motor 5.7", 3 stage (2) - 5.7" 2-stage 7.2" 3-stage Waterlift 140" 150" 140" Easy Circuit Locator N/A Standard Standard Standard On-board Heater N/A Standard Standard Standard Wand Double bend twin nozzle polished stainless steel Power Cable 25 ft. 12-3 hosp. (2) 25 ft. 12-3 hosp. grade plug
grade plug Wheels (2) 8" non-marking & (2) 3" casters (2) 10" non-marking & (2) 2" casters Hose 15 ft. crushproof vacuum and high pressure solution line Low Moisture System Standard Float Shut-Off Standard Weight 69 lbs. 75 lbs. 90 lbs. 119 lbs.
Warranty Product Lifetime (10 years) on tank and mainframe; 1 year Parts and labor
NOTE: When using the extractor to clean carpets, follow this procedure:
1. Do not walk on freshly cleaned carpets for at least four hours or until the carpet is dry to touch.
2. Do not remove aluminum or plastic pieces that have been placed under the legs of furniture until the carpet is dry.
3. Do not allow children or pets to crawl or walk around on the damp carpet.
4. Vacuum right after the carpet is dry and then vacuum the carpet once a week as needed.
Page 6 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
1G
1H
1B
1A
1C
1D
1F
CONTROLS and MACHINE FEATURES The Vacuum Motor Switches See Figure 1-A
The vacuum motor switches are located on the top of the machine.
The Switch To Activate The Pump See Figure 1-B The switch to start/stop the pump motor is on the top of the machine. Press the lever on the floor tool to start the solution flow. Release the lever on the floor tool to stop the solution flow.
1J
Figure 1
Figure 1
1E
NOTE: While the BEXT-150 machine is in operation, the pump will shut-off automatically when it reaches full pressure. The pump will automatically turn on when the pressure decreases.
The Float Shut-Off -See Figure 1C
The float shut-off is in the recovery tank. When the liquid raises the float, the air stops moving through the machine.
NOTE: To avoid vacuum motor damage, always inspect the float filter and ball. Verify ball travels easily prior to use of unit. See Figure 2
1I
The Vacuum Hose Connector See figure 1D The vacuum hose connector is on the front of the unit.
The Solution Hose Connector See Figure 1E The solution hose connector is on the lower part of the extractor, below the vacuum hose connector.
The Recovery Tank See Figure 1F The recovery tank is in the top of the machine.
The Solution Tank See Figure 1G The solution tank is in the top of the machine next to the recovery tank.
Electric Circuit Locator See Figure 1H This unique, patented "smart system", operated by a solid state circuit, will inform the operator when the two cords are plugged into separate circuits by illuminating the "Locator" indicator light. This helps prevent tripping circuit breakers.
NOTE: Ground plug on the cord is required to allow circuit locator to operate correctly. The system will not function without proper ground.
The Machine Power Cord (Red "H") See Figure 1I
This cord powers all machine functions except the heater. The Heater Power Cord See Figure 1J
Figure 2
Page 12 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
This cord powers heater only.
HOW TO PREPARE THE MACHINE FOR OPERA­TION
To prepare the machine for operation, follow this proce­dure:
1. Connect the vacuum hose to the hose connector on the extractor and to the end of the vacuum tube on the floor tool. See Figure 1 D, E
2. Connect the solution hose to the extractor and the floor tool. To fasten the quick disconnect fitting, slide the knurled collar on the female coupling away from the opening. Push the male coupling into the female coupling. See figure 3 A & B
Figure 3A
Figure 3B
WARNING: Do not use water that is hotter than
120°F (48°C).
3. Before moving the extractor onto the carpet, put clean hot water into the solution tank.
4. Add a cleaning chemical, such as Clarkare
®
Ex­tractor Concentrate, to the hot water. For the correct amount, follow the directions shown on the container.
Set-Up
WARNING: We recommend that you use liquid
cleaning chemicals. Powder can dam­age machine. Powders can cause build-up in the lines, heater, pump, quick disconnects, etc., all of which would void the warranty on those items. A pH of 7-9 is strongly recom­mended to avoid damage and prema­ture wear to the pump, which would void the warranty.
Fill the holding tank with clear water and the detergent of your choice. Mix well. Although this machine is designed to supply instant hot water, the addition of warm or hot water to the holding tank is beneficial and will reduce pre-heat times. A . Plug in cord #1 (vac and pump), identified by the red "H"
on the end of the cord. Attach the priming hose to the machine (on 300 HV only). Turn the pump on and set the switch to the upholstery setting. Run until the pump is fully primed, then turn off the pump. Remove the priming hose and attach the cleaning hoses and tool.
B. Turn on the pump and spray through the cleaning tool
for a few seconds to fill the lines with solution.
BEXT® 100H, 150H & 300HV
C. Plug in cord #2. The "Locator" light will illuminate when
the cords are plugged into separate circuits. Turn the "Heat" switch on; wait two minutes for the heat ex­changer to reach operating temperature. You may now begin cleaning. It will take about 10 seconds for the initial heat to reach the wand. The "Mode" light will turn on when the heat exchanger is actively heating. (See Figures 5, 6 and 7)
NOTE: If the "Locator" indicator light does not illuminate when cord #2 is plugged in, then both cords are on the same line. Try other outlets until the light comes on.
CAUTION: If both cords are plugged into the
same circuit breaker, the breaker may blow when operating with the heater on.
Page 14 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
5. If the extractor removes an excess amount of foam from the carpet, add a de-foamer such as Clarkare De-foamer Concentrate to the recovery tank. The amount needed will vary according to the amount of detergent already in the carpet.
®
CAUTION: To prevent damage, use a water-based de­CAUTION: Do not leave the extractor or other cleaning
NOTE: To order Clarkare® Extractor Concentrate, order
part no. 398421. To order Clarkare® Defoamer, order part no. 398420.
For instructions for preparation and operation of your floor tool, read the instruction sheet given with your floor tool.
1
VAC
foamer rather than an oil-based de-foamer. machines or tools on the carpet when not
in use. Cleaning solution in the machines and tools can leak onto the carpet and cause light spots or stains.
®
BEXT
-100 Control Panel
2
PUMP
Figure 4
VACUUM SWITCH (1 ): The vac switches illuminate when turned on.
PUMP SWITCH (2): This switch will illuminate when the pump is on.
®
BEXT
-100H Control Panel
1
LOCATOR
2
34
VAC PUMP HEAT
Figure 5
CIRCUIT LOCATOR (1): When this light is on, it indicates that cord #2 is on a separate line from cord #1. Cord #2 supplies voltage to the heater allowing it to heat to the proper temperature range.
VACUUM SWITCH (2): The vacuum switch will illuminate when the vacuum motor is turned on.
PUMP SWITCH (3): This switch will illuminate when the pump is on.
HEAT SWITCH (4): The heat switch will illuminate when it is activated and will turn the heater on.
Page 16 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
1
LOCATOR
®
BEXT
-150 H Control Panel
3
4
5
6
2
MODE
CIRCUIT LOCATOR ( 1 ): When this light is on, it indicates that cord
#2 is on a separate line from cord #1. Cord #2 supplies voltage to the heater allowing it to heat to the proper temperature range.
HEAT MODE LIGHT ( 2 ): This light will only illuminate when the heater is heating and will turn off when it reaches operating temperature.
VACUUM SWITCH ( 3 & 4): Each switch turns on one vac motor. turn both switches on for maximum lift. The vac switches illumi­nate when turned on.
PUMP SWITCH ( 5 ): This switch will illuminate when the pump is on.
HEAT SWITCH ( 6 ) : The heat switch will illuminate when it is activated and will turn the heater on.
VAC 1 VAC 2
Figure 6
®
BEXT
-300 HV Control Panel
5
LOCATOR
1
2
PUMP
Upholstery
3
HEAT
4
6
MODE
VAC ( 1 ) & PUMP ( 2 ) SWITCHES: These switches are powered
by cord #1 (4" red band). Switches are on when illuminated. CARPET / UPHOLSTERY SWITCH ( 3 ): This switch is also
powered by cord #1. The carpet setting (down position) is high pressure (approximately 300 psi). The upholstery setting (up position) is low pressure (approximately 75 psi). NOTE: Switch does not illuminate.
HEAT SWITCH ( 4): Turning on this switch (switch illuminates when on) turns the heater on.
GREEN CIRCUIT LOCATOR LIGHT ( 5 ): When this light is illumi­nated, it confirms that the machine is on two separate circuits. See previous page for additional information on the circuit locator.
HEAT LIGHT MODE ( 6 ) : The light will only illuminate when the heater uis heating and will turn off when it reaches operating
temperature.
Page 18 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
VAC
PUMP
Figure 7
CARPET
HEAT
Ground Pin
Figure 7
Plate Screw
Outlet must be connected to the electrical ground
Tornillo de la placa
INSTRUCTIONS FOR CONNECTION TO THE POWER SUPPLY AND ELECTRICAL GROUND - 120 V
CAUTION: This machine will operate only on an
AC frequency and on the specified electrical voltage shown on the name­plate. Make sure you have the cor­rect frequency and voltage before connecting the power cord to an out­let.
This machine must be connected to an electrically grounded circuit in order to protect the operator from electric shock. This machine has an approved power cord with three conductors as well as a plug with three terminals. Connect the plug to a three holed receptacle. For maximum protection against electric shock, use a circuit that is protected by a ground fault circuit interrupter.
This machine uses a 120 volt AC 50/60 cycle electrical circuit. Make sure you have the correct frequency and voltage before connecting the power cord to an outlet. The machine has a plug as shown in Figure 7. If a receptacle connected to the electrical ground as shown in Figure 7 is not available, contact an electrical contractor. Do not use an adapter.
T erminal de tierra
Fiche de terre
Figura 7
Figure 7
El tomacorriente debe estar conectado al borne de puesta a tierra
Borne mâle de la prise
Le réceptacle doit être connecté à la masse
WARNING: To prevent possible electric shock,
protect the machine from rain. Keep the machine in a dry building.
WARNING: To prevent possible electric shock,
always use a 3-wire electrical system connected to the electrical ground. For maximum protection against elec­trical shock, use a circuit that is pro­tected by a ground fault circuit inter­rupter. Consult your electrical con­tractor.
WARNING: D o not cut, remove, or break the
ground pin. If the outlet does not fit the plug, consult your electrical con­tractor.
WARNING: If the cords or plugs are worn or
damaged in any way, have them replaced by an authorized service person.
Extension Cords
Use only an approved extension cord with three conductors, a plug with three terminals and a three-holed connector body. This machine has a power cord with a wire size of 12 AWG. (AWG stands for American Wire Gauge).
CAUTION: If you use an extension cord, use one
that has a minimum wire size of 12 AWG. Be sure your extension cord is no longer than 50 ft. Do not join two extension cords.
Page 20 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
MACHINE OPERATING INSTRUCTIONS
Superficie 1. Vea la Figura 8
Vacuum only, after cleaning each area for maximum water removal
Area 1 See figure 8
Zone 1 Voir figure 8
Para eliminar la mayor cantidad de agua posible sólo realice la aspiración después de limpiar cada superficie
Figure 8A
Aspiration seulement, après nettoyage de chaque zone pour une élimination maximum de l'eau
How to Clean an Area of Carpet See Figure 8A
WARNING: Do not use water that is hotter
than 120°F (48°C).
To clean an area of carpet, follow this procedure:
1. Start the pump for the solution and the motor for the vacuum on the extractor.
2. Begin at the right-hand corner of the carpet.
3. Hold the floor tool at the angle that gives the best vacuum seal between the tool and the carpet.
4. Apply pressure to the lever for solution release. Pull the tool toward you at a slow, steady speed. To remove as much solution as possible, release the lever before you stop moving backward. Push tool away over the same area while moving tool to next position. (Repeat process)
5. To clean the edge of a room, move the tool along the baseboard until the edge of all the carpet is cleaned.
6. To clean a small area of carpet, clean the carpet in sections three feet square. As you make more passes, repeat one inch of the area already cleaned.
7. To remove more liquid from the carpet, make passes over the area already cleaned, but do not apply pressure to the lever for the solution.
Figure 8B
How To Clean A Larger Area Of Carpet See Fig. 8B
To clean a larger area of carpet, follow this procedure:
1. Begin at the right-hand corner of the carpet.
2. Make a pass halfway along the edge of the carpet. Pull the tool backward at a steady speed.
3. Move to the edge of the carpet. Make another pass next to your first pass.
4. As you make more passes, repeat one inch of the area already cleaned. If you use a power brush tool, repeat one inch of the area already cleaned by the brush. Make each pass four inches different in length to prevent making a line in the center of the carpet.
5. Make more passes until half of the carpet is cleaned. To remove more liquid from the carpet, make passes over the area already cleaned, but do not apply pressure to the lever for the solution.
6. Move to the right-hand corner of the part of the carpet not yet cleaned.
7. Make a pass halfway along the edge of the carpet.
8. As you make passes, repeat one inch of the area already cleaned.
9. Make more passes until all of the room is cleaned.
CAUTION: Clarke will not be held liable for damage
to the carpet, or poor results because of the operator's lack of ability.
Page 22 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
MAINTENANCE
WARNING: Maintenance and repairs must
be done by authorized person­nel only. Keep all fasteners tight. Use only genuine Clarke parts.
WARNING: Do not operate this machine un-
less it is completely assembled.
NOTE: For maintenance of the floor tools read the
manual given with the tools.
After Each Use of the Machine
1. Remove unused cleaning solution from the solu­tion tank, by placing the end of the vacuum hose in the solution tank. Start the vacuum motor. Stop the motor when the tank is empty.
2. To prevent damage to the valves and jets, flush one gallon of clean water through the solution system and the tools.
3. Disconnect the power cord from the outlet.
4. For optimum performance, flush the machine with clear water at the end of each working day. Once a month, minimum, run a flushing compound through the machine to cut any alkaline build-up that may have formed.
5. Lubricate wheels, casters, and hinges as needed. The pump and vacuum motor do not require any maintenance.
6. The body can be cleaned with a general all­purpose detergent and protected with a silicone type product. The quick-disconnects should be lubricated with silicone, also.
7. Prior to each job, inspect the holding tank filter and the recovery tank float filter for hair and dirt. The drain valve should also be inspected regularly and kept free of any debris or build-up.
8. Drain the recovery tank and dispose of properly.
9. Rinse the recovery tank with clean water.
10. Use a dry cloth to wipe the tools and both tanks, inside and out.
11. Apply a small amount of silicone lubricant to the quick-disconnect fittings. To prevent damage to the O-rings, do not use an oil lubricant.
Page 24 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
MAINTENANCE (CONT) How To Prevent Damage From Freezing Tempera-
tures
To prevent damage from freezing temperatures follow this procedure:
1. Use the vacuum hose to remove all the solution from the clean solution tank.
2. Connect the solution hose to the extractor and a floor tool.
3. Put approximately 1 quart of antifreeze solution in the solution tank.
Figure 9a
Figure 9b
4. Put the switch for the pump in the "ON" position.
5. Put the end of the floor tool in the recovery pail.
6. Press the lever on the floor tool to activate the pump.
7. Make sure the solution runs through the system.
8. Release the lever on the floor tool to stop the pump.
9. Flush the antifreeze solution from the system before using the extractor.
WARNING: Electrical repairs must be done by
authorized personnel only.
WARNING: After electrical repairs are done to
the machine, the machine must be tested for electrical safety.
How To Get Access To The Pump and Vacuum Motor
To get access to the pump and the vacuum motor, follow this procedure (see figures 9a & 9b):
1. Empty both tanks.
2. Unlatch tanks from base.
3. Tilt tanks back.
4. Disconnect hoses from tanks.
5. Open up for service.
Page 26 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
GOOD
UNEVEN
GOOD
SMALL HOLES
GOOD
AB
HIGH MICA
MAINTENANCE
Maintenance Of The Motor
This machine has a vacuum motor that uses carbon brushes. The carbon brushes in the motor must be checked every three months, or every 500 hours of operation, whichever comes first. If either of the brushes is shorter than 3/8 inch, replace both of the carbon brushes.
How To Check The Commutator And The Carbon Brushes
WARNING: Electrical inspections must be made
by a person authorized to make electrical repairs.
To check the commutator and the carbon brushes follow this procedure:
EN BUEN ESTADO
EN BUEN ESTADO
C
AGUJEROS PEQUEÑOS
EN BUEN ESTADO
IRREGULAR
AB
MICA ALTA
C
8. To check the carbon brush assemblies, remove the
9. Remove the brackets.
10. Remove the carbon brush assemblies.
1. Disconnect the power cord from the electrical outlet.
2. Empty both tanks.
3. Unlatch tanks from lower housing.
4. Lift the upper housing from the lower housing.
5. Disconnect the ground wire.
6. Remove the plastic motor cover.
7. Inspect the commutator. See figure 10. Take the machine to a Clarke authorized repair location if you see any of the following conditions:
a.Small holes in the surface of the commutator.
See "A" in figure 11.
b.Uneven color. Look for an even dark brown color.
Clean areas or very dark areas indicate a problem. See "B" in figure 11.
c. High mica. The mica insulation must be lower
than the commutator bars. See "C" in figure 11.
two screws from the holding bracket.
11. Check the carbon brush assembly. Replace both carbon brush assemblies if either carbon brush is shorter than
3
/8 inch. If either brush is shorter than ½
inch, order replacement brushes. Be ready to
CORRECT
CORRECT
PETITS TROUS
CORRECT
INÉGAL
AB
MICA ÉLEVÉ
replace both carbon brushes earlier than the normal inspection time.
12. Put the motor brushes in position.
13. Using the two screws, install the bracket that holds the carbon brushes.
14. Install the plastic motor cover.
C
15. Connect the ground wire.
16. Install the motor holding bracket.
Figure 10
Page 28 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
17. Install the lower housing to the upper housing.
HOW TO CORRECT PROBLEMS IN THE MACHINE
Problem
The machine will not run.
There is no suction.
1. The machine has no power.
2. The power cord is damaged.
1. The vac motor does not run.
2. The vac motor switch is defective.
3. There is a loose motor connection.
4. There is an obstruction in the vacuum hose.
5. The recovery tank is full.
6. The dome gasket is worn or damaged.
7. The internal vac hose is damaged or stopped.
8. The dome is damaged
9. The motor brushes are worn.
10. Drain gate is open.
ActionCause
1. Make sure the machine is connected to the correct frequency and voltage, and all connec­tions are tight.
Make sure the plug is in the electrical outlet.
2. Contact an authorized service person to replace the cord.
1. Put the switch for the vacuum in the "I" position.
2. Contact an authorized service person.
3. Contact an authorized service person.
4. Remove the obstruction.
5. Remove the liquid from the tank.
6. Contact an authorized service person to re­place gasket.
7. Contact an authorized service person.
8. Replace the dome.
9. Replace the motor brushes.
10. Close drain gate.
There is no pressure.
The solution tank leaks.
11.Seals are damaged.
1. The switch is in the "OFF" position.
2. The pressure switch is damaged.
3. The pump motor will not run.
4. The pump motor brushes are worn.
5. The quick disconnect fitting is dirty or stopped.
6. The solution hose is bent.
7. The pump is worn.
8. The pump switch is defective.
9. The pump connections are loose.
10.The pump intake and oulet valves are worn.
11.The thermol protector is open.
12.The solution tank is empty.
13.The intake screen is dirty.
14.The rectifier in the pump motor is bad.
1. The tank is damaged.
11.Contact an authorized service person.
1. Put the switch in the "I" position.
2. Contact an authorized service person.
3. Contact an authorized service person.
4. Contact an authorized service person.
5. Contact an authorized service person.
6. Straighten the hose. Replace if damaged.
7. Contact an authorized service person.
8. Contact an authorized service person.
9. Contact an authorized service person.
10.Contact an authorized service person.
11.Contact an authorized service person.
12.Fill the solution tank.
13.Clean the screen.
14.Contact an authorized service person.
1. Contact an authorized service person.
The recovery tank overflows.
Page 30 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
1. The float is dirty or damaged.
2. There is too much foam.
3. The float gasket is dirty or damaged.
1. Clean the float. Replace if damaged.
2. Put defoamer in the solution. Order P/N 398420.
3. Clean the gasket. Replace if damaged.
BEXT
®
-100, 100H, 150H, 300HV
Extractor
Section II
Parts and Service Manual
Clarke
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
(70416A)
Page 33
Clarke
®
B EXT
®
-100, 120V
Assembly Drawing 7/06
Page 34 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
Clarke
®
B EXT
®
-100, 120V
Assembly Drawing Parts List 7/06
Ref # Part No. Description Qty
1 53876A Drain Gate 1
5
2 80331A Screw, 8-32 x
/8"4 3 52636A Latch 2 4 53877A O-Ring 1 4A 53878A O-Ring 1 4B 80332A Nut, Aluminum, ½" 1 5 53861A Vacuum Tank Complete 1 6 53879A Hose Bar, 1½" 1 7 53880A Elbow, PVC 1 8 53881A Gasket, Lid Vacuum 1 9 53882A Lid, Clear 6" w/ring 1 9A 53883A Chain Assembly, for lids 2 10 53884A Manifold, with Ball/Cage 1 11 80332A Nut, Aluminum 1½" 1 12 53877A O-Ring 1 13 53880A Elbow, PVC 1 14 53887A Hose Clamp 4 15 53888A Hose, 2" x 21" 1 15A 53889A Hose, 2" x 2" 1 20 53893A Elbow 1 22 53894A Gasket 1 24 40954A Vacuum Motor, 3-Stage 1 25 80334A Washer, Flat 3 26 80335A Lock Nut, ¼-20 3 27 53896A Gasket, Vacuum 1 28 80336A Nut, Finish 3 29 80334A Washer, Flat 3 30 80338A Bolt, ¼-20 x 5" 3 31 53897A Manifold, Vac Motor, Black 1 32 52672A Exhaust Flange 1
Ref # Part No. Description Qty
34 80335A Lock Nut, ¼-20 8 39 53885A Quick Disconnect, Male ¼ PT 1 40 53895A Washer, Fiber 3 40A 54066A Bushing, Fiber 1 40B 80341A Washer, Flat Brass 1 41 52763A Louver 3", includes screws 3 42 52675A Strike, Latch 2 43 Label 2 44 52675A Reducer, Bushing PVC 1 45 53798A Cord, Retainer Flexible 1 48 53898A Axle, Rod 17" 1 49 53867A Wheel, 8" 2 50 53899A Axle, Cap 2 51 80335A Lock Nut, ¼-20 4 52 54069A Bracket, Axle 2 53 80343A Bolt, ¼-20 x 3/4"12 54 53863A Base, Black 1 55 53866A Castor, 3" 2 56 53862A Holding Tank, Blue 1 57 53872A Filter, 40 Mesh SS 1 58 54070A Lid, Tinted 1 65 53869A Pump, 100PSI 1 66 54071A Hose Clamp 4 67 54072A Hose Barb, Elbow 2 68 54073A Hose, Pump Inlet 69 54074A Hose, Pump Outlet ID
3
/8 ID x 13" 1
3
/8 x 22" 1 77 53868A Switch Plate 1 78 52842A Switch, Rocker w/cover 2 79 80345A Screw, #4 x 3/8" 5 81 40637A Cord, Power 12-3, 25" 1
Clarke
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
Page 35
Clarke
®
B EXT
®
-100H, 120V
Assembly Drawing 7/06
Page 36 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
Clarke
®
B EXT
®
-100H, 120V
Assembly Drawing Parts List 7/06
Ref # Part No. Description Qty
1 53876A Drain Gate 1 2 80331A Screw, 8-32 x
5
/8"4 3 52636A Latch 2 4 53877A O-Ring 1 4A 53878A O-Ring 1 4B 80332A Nut, Aluminum, ½" 1 5 53861A Vacuum Tank Complete 1 6 53879A Hose Bar, 1½" 1 7 53880A Elbow, PVC 1 8 53881A Gasket, Lid Vacuum 1 9 53882A Lid, Clear 6" w/ring 1 9A 53883A Chain Assembly, for lids 2 10 53884A Manifold, with Ball/Cage 1 11 80332A Nut, Aluminum 1½" 1 12 53877A O-Ring 1 13 53880A Elbow, PVC 1 14 53887A Hose Clamp 4 15 53888A Hose, 2" x 21" 1 15A 53889A Hose, 2" x 2" 1 16 53890A Heat Exchanger, complete 1 16A See Misc. Parts List 17 53891A Hose Clamp 1 18 53892A Bracket, Heater Mounting 1 19 53870A Hose, Heater to outlet 1 20 53893A Elbow 1 22 53894A Gasket 1 24 40954A Vacuum Motor, 3-Stage 1 25 80334A Washer, Flat 3 26 80335A Lock Nut, ¼-20 3 27 53896A Gasket, Vacuum 1 28 80336A Nut, Finish 3 29 80334A Washer, Flat 3 30 80338A Bolt, ¼-20 x 5" 3 31 53897A Manifold, Vac Motor, Black 1 32 52672A Exhaust Flange 1
Ref # Part No. Description Qty
34 80335A Lock Nut, ¼-20 8 39 80340A Quick Disconnect, Male ¼ PT 1 40 53895A Washer, Fiber 3 40A 54066A Bushing, Fiber 1 40B 80341A Washer, Flat Brass 1 41 52763A Louver 3", includes screws 3 42 52675A Strike, Latch 2 43 71194A Label 2 44 52675A Reducer, Bushing PVC 1 45 53798A Cord, Retainer Flexible 1 46 54067A Dual Cord Circuit Board 1 47 54068A Snap Track,
Circuit Board Mounting
1 48 53898A Axle, Rod 17" 1 49 53867A Wheel, 8" 2 50 53899A Axle, Cap 2 51 80335A Lock Nut, ¼-20 4 52 54069A Bracket, Axle 2 53 80343A Bolt, ¼-20 x 3/4"12 54 53863A Base, Black 1 55 53866A Castor, 3" 2 56 53862A Holding Tank, Blue 1 57 53872A Filter, 40 Mesh SS 1 58 54070A Lid, Tinted 1 65 53869A Pump, 100PSI 1 66 54071A Hose Clamp 4 67 54072A Hose Barb, Elbow 2
3
68 54073A Hose, Pump Inlet 69 54074A Hose, Pump Outlet ID
/8 ID x 13" 1
3
/8 x 48" 1 70 80344A Lock Nut 77 54075A Switch Plate 1 78 53842A Switch, Rocker w/cover 3 79 80345A Screw, #4 x 3/8" 80 54076A Light, Green 1 81 40637A Cord, Power 12-3, 25" 2 NI 54077A Heat Repair Kit
(incl. cutout & thermo switch)
Clarke
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
Page 37
®
Clarke
B EXT
®
-150H, 120V
Assembly Drawing 11/05
86
8
8A
Page 38 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
Clarke
®
B EXT
Parts List 3/06
®
-150H, 120V
Ref # Part No. Description Qty
1 59721A Valve-Drain 1 1A 53606A Elbow-45 Degree, Drain 1 2 962929 Screw, 10-32 x 3/8 1 3 52636A Latch, Tank 2 4 837304 O-Ring (Small) 1 4A 4B 920797 Nut Drain Valve Lock 2 5 30322A Tank, Recovery 1 *6 690212 Adaptor Asm.-Vac Hose 1 *7 692701 Elbow - 90 Degree 1 8 55674A Lid 6" Clear 1 8A 34288A Gasket** 1 8B 692409 Chain-Cover 1 9 85613A Screw, 8-32 x 7/8 Pan Hd 1 9A 81109A Nut, Hex Elastic Lock 1
10 52806A Vac Manifold Asm. (incl. 10, 10A, 1
11, 12, 13) 11 920797 Nut Drain Valve 2 12 13 30323A Elbow, Vac Manifold 1 14 872010 Hose clamp 1 15 52666A Hose Vacuum Tank 1 15A 52667A Hose, Vacuum to Manifold 1 16 52566A Heater, Complete 1 16A 732870 Hosebarb 1 17 18 19 30323A Hose, Braided Heater 1 20 52993A Washer, Brass 1 20A 52992A Washer, Fibre 1 21 Nipple, ¼ NPT SS 1 22 52995A Busing, Fiber 1 23 52834A Thermostat, Heater 1 24 53639A Elbow, Brass 1 24A Coupling 1 25 87026A Washer ¼ 6 26 81102A Nut, ¼ -20 1 27 44906A Motor, Vac 1 27A 40833A Brush, Carbon 2 28 30197A Gasket, Vac Motor 2 29 52670A Vacuum, Manifold 2 30 85742A Screw, ¼-20 6 31 87026A Washer 6 32 33 170030 Hosebarb 1 34 35 36 37 38 52671A Handle, Lifting 1
* Items 6, 7 & 86 must be ordered as a set when replacing any original #6 Adapter and 3 - 85522A Screws 1 - 962109 Screw 1 - 920296 Nut
Ref # Part No. Description Qty
39 962098 Screw, ¼ -20 x 3/4 1 40 52840A Quick Disconnect 1 41 52672A Flange, Exhaust 1 42 52673A Louvre, (includes hardware) 3 43 52674A Strike, Latch 2 44 45 52675A Reducer, PVC 2 46 52676A Retainer, Cord 2 47 40661A Sensor, Dual Cord 1 48 52664A Snap Track, 4" 1 49 61388A Axle, Wheel 1 50 52471A Wheel, 10" 1 51 920346 Axle, Cap 2 52 40637A Cord, Power 1 53 61339A Pin, Hinge 2
3
54 170915 Screw, ¼-20 x
/4 8 55 30324A Housing, Lower 1 56 52470A Castor, 4" Grey 2 57 30195A Holding Tank 1 58 52841A Filter, Inlet 1 59 52677A Adaptor, Inlet Screen 1 60 53558A Solution, Tank Lid 1 61 50248A Hose Clamp 1 62 51206A Pump, Solution 1 63 170030 Hosebarb,
3
/8 PT x ¼ Barb 1 64 65 66 67 30326A Hose, Inlet 1 68 962454 Hose, Outlet 1 69 52678A Switch Plate 1 70 71 52668A Light, Green 2 72 73 52842A Switch, Vacuum / Pump 3 74 52843A Switch, Pump 1 75 76 77 78 79 80 81 82 30635A Gasket, Base 1 83 52679A Cord Wrap 2 84 962454 Screw, ¼-20 x 1 2 85 *86 693406 Gasket 1
Part # Miscellaneous Assemblies/ Parts 52847A
Heat Repair Kit w/ Thermostat and Cutout Asm.
** Item 8A must be used with any lid replacement.
Clarke
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
Page 39
®
Clarke
63
63A
62
Assembly Drawing 11/05
B EXT
®
-300HV, 120V
76
76A
77
84
85
87
86
95
98
23
29
101
14
13
91
97
100
86
91
97
15
4
88
85
90
89
97
99
86
102
16
75
3
291
53
54
94
52
91
91 89
90
92
91
24
23
103
91
96
22
20-
29
53
93
37
36
35
38
34
33
19
18
17
19A
25
21
22
78
81
24A
24
26
26A
27
79
82
81
55
49
39
31
30
28
80
57
59
56
61
46
40
58
64
65
66
67
63
71
65
32
5
68
47
26A 70
70B
72
73
Priming Hose
70A
10
11
8A
9
8
9A
7
4B
104
6
8B
4A
4
1
1A
Page 40 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
Clarke
®
B EXT
Parts List 3/06
Ref # Part No. Description Qty
1 59721A Drain Gate (see misc) 1 1A 53606A Spout, Drain Gate 1 2 962929 Screw, 10-32 x 3 52636A Latch 2 4 837304 O-Ring (small) 3 4A 4B 920797 Drain Valve 2 5 30322A Tank, Recovery 1 *6 690212 Adaptor *7 692701 PVC Elbow, 1½" 8 55674A Lid & Ring, 6" 1 8A 692409 Chain Assemly, 8" 1 8B 34288A Gasket** 1 9 85613A Screw, 8-32 x 9A 81109A Nut, 8/32, SS Nylock 10 11 52806A Vacuum Mainfold, Incl. Ball & Cage 1
(includes 10, 10A, 11, 12 and 13) 12 13 14 15 872010 Hose Clamp 2 16 52665A Hose, Rubber 17 52365A Hose Clamp 18 Heat Exchanger Mount 1 19 52566A Heat Exchanger, Complete 1 19A 52834A Thermostat, Heat Switch (see misc) 1 20 21 61350A Hose, 26", High Pressure ¼ I.D. 1 22 52988A Quick Disconnect, Open 23 52989A Quick Disconnect, Male, 24 851144 Bushing Brass, ¼ MPT x 1/8 FPT 1 24A 52991A Coupling 25 30323A Hose, Braided, SS 1 26 52992A Washer, Brass 26A 52993A Washer, Fiber 27 28 52995A Bushing, Fiber 1 29 30 Lock Nut, 31 Washer, 32 Screw, 10-32 x 5/8", SS 33 Nut, 34 Washer, 5/16" 35 Bolt,
5
/16"
5
/16 x 4" 36 52997A PVC Sleeve, 3" 37 52998A PVC Elbow, 90°, 1½", Slip 38 61351A Mount Plate 1 39 52835A Gasket (Vacuum Motor) 1 40 52836A Vacuum Motor (120V) 1 41 42 43 44 46 PVC Reducer 47 Lock Nut 49 40637A Power Cord, 12/3, 25 ft. 2 50 51 52676A Cord Retainer, Water Tight 2 52 53
* Items 6, 7 & 104 must be ordered as a set when replacing any original #6 Adapter and: 3 - 85522A Screws, 1 - 962109 Screw, 1 - 920296 Nut.
** Item 8B must be used with any lid replacement.
Clarke
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
3
/8, SS 4
7
/8"
5
/16"
5
/16"
1
/8", PT 2
1
/8" PT 2
®
-300HV, 120V
Ref # Part No. Description Qty
54 55 56 40661A Dual Cord Sensor, Circuit Board 1 57 52664A Mount, Dual Cord Sensor 1 58 52471A Wheel, 10" 2 59 920346 Axle Cap 2 61 61339A Hinge Rod, ¼ x 3½", SS 2 62 52679A Cord Wrap 2 63 170915 Screw, 1/40-20 x 1", SS 2 63A 87026A Washer, ¼, SS 2 64 61338A Axle, 18" 1 65 52673A Louver, 3" 1 66 30635A Gasket, Base 67 40750A Housing, Lower 68 52470A Castor, 4" x 1" 1 69 Bolt, ¼-20 x
3
/4"2 70 52840A Quick Disconnect, Male ¼" PT 70A 61314A Priming Hose 1 70B 52565A Quick Disconnect, Female ¼ PT 1 71 52674A Latch Strike 2 72 52671A Handle, Lifting 1 73 962098 Screw, Flathead 4 75 30338A Tank, Solution 1 76 52841A Filter, Pump Inlet 1 76A 52677A Adapter, Inlet Screen 77 53558A Lid, Solution Tank 1 78 52842A Switch, Pump & Vacuum 3 79 52843A Switch, Heat 1 80 52678A Panel, Control 1 81 52668A Green Light 2 82 Screw, #4 x
3
/8 SS 84 53639A Elbow 90°, ¼ PT 85 52171A Hose Barb, ¼ PT x ½" Hose 86 50248A Hose Clamp 8 87 Hose, Pump Inlet, ½" x 14" 88 Pump, No Fittings (see misc.) 89 170066 "T" Brass, ¼ PT 90 170086 Nipple, SS, ¼ PT 91 170040 Elbow Brass, ¼ MPT x ¼ FPT 92 Quick Disconnect, Male ¼ PT 93 94 95 696801 Plug, Brass 96 697501 Reducing Nipple, ¼ MPT x 97 170030 Hose Barb, Brass ¼ PT x 98 53173A Bypass Valve (see misc.) 99 53174A Hose,
3
/8" x 8"
1
/8 MPT
3
/8 Hose
100 690209 Hose Barb, Brass 1/8 PT x 3/8 Hose 101 52844A Solenoid (120V), NC 1 102 53175A Hose, Pump Bypass,
3
/8" x 14" 103 52837A Motor, for Pump (AC, 120V) 1 104 693406 Gasket, Swivel 1
*
Part # Miscellaneous Assemblies/ Parts 52848A Bypass Rebuild Kit
5284 6A Valve/O-Ring Kit 52849A Plunger & Seals Kit 53389A Pump Complete (no motor or solenoid)
528 45A Bearing/Cam Asm. (for pump) 528 47 A Heat Repair Kit w/Thermostat & Cutout Asm.
Pump Complete with Solenoid Pump & Motor Complete with Solenoid
Drain Gate Complete w/ O-Rings, Nut & Spout Label, Clarke
Page 41
®
Clarke
®
BEXT
-100 Accessories
Drawing & Parts List 3/06
W ARNING: Do not use Bext 100 accessories on heated units (Bext 100H, 150H &
300HV). Injury to operator or bystanders could occur. Damage to the machine could occur.
4A
1**
6
3
2
Ref Part No. Description Qty
1 30108A Adaptor, 2" to 1½ 1 2 59231A RM-4P Tool Assembly 1 3 59230A RM-8P Tool Assembly 1 4 61393A RM-12M Tool Assembly 1 4A 30496A Hose Asm. , Squeegee 1 5 59232A Hide-A- Hose 10' 1 6 59228A RM-4M Tool Assembly 1 7 398426 Defoamer *1 case 8 398425 Extractor, Concentrate *1 case 9 398427 Traffic Lane/Spot Cleaner *1 case 10 55183A Hide-A-Hose 20' 1 11 52953A General Purpose Spot Cleaner 1 case ASM 55173A 4" Hand Tool and 10' Hose Asm. 1 NI 682408 Coupler, 1½" Hose Connector 1
4
5
9
8
7
11
10
* 4, 1 gallon bottles NOTE: u indicates a change has been made since the last
publication of this manual.
Page 42 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
1B
1A
1C
®
Clarke
®
BEXT
100H, 150H Detailer Accessories
Drawing & Parts List 6/04
1B
12A
1B
6
3
5
4
7
12
8
3
1**
2
1
2
Ref Part No. Description Qty
1 61394A 12" Wand 1 1A 30496A Hose Asm., Solution 1 1B 52544A Valve Body 1 1C 52996A Nozzle, Spray 2 2 52469A Hose 15' 1 3 52833A Tool, 3½ HP 1 4 398426 Defoamer *1 case 5 398425 Extractor, Concentrate *1 case 6 398427 Traffic Lane/Spot Cleaner *1 case 7 52953A General Purpose Spot Cleaner 1 case 8 52832A Tool, 4" Closed 1 9 30229A 15" Hose Extension 1 10 10386A Kit, 15" Hose Ext. w/Coupler 1 11 682408 1.50 Dia. Hose Coupler 1 12 52514A Tool, 31/2 Closed Detail 1 12A 53557A Valve, Body 1
10
9
11
Clarke
* 4, 1 gallon bottles
®
BEXT®-100, 100H 150H, 300HV Operator's Manual
Page 43
1B
®
Clarke
®
BEXT
300HV Accessories
Drawing & Parts List 1/04
1B
1**
1A
1B
1C
8
2
9
11
10
Ref Part No. Description Qty
1 61395A 12" Wand 1 1A 30496A Hose Asm., Solution 1 1B 52544A Valve Body 1 1C 52996A Nozzle, Spray 2 2 52469A Hose 15' 1 3 52833A Tool, 3½ HP 1 4 398426 Defoamer *1 case 5 398425 Extractor, Concentrate *1 case 6 398427 Traffic Lane/Spot Cleaner *1 case 7 52953A General Purpose Spot Cleaner 1 case 8 52832A Tool, 4" Closed 1 9 30229A 15" Hose Extension 1 10 10386A Kit, 15" Hose Ext. w/Coupler 1 11 682408 1.50 Dia. Hose Coupler 1
* 4, 1 gallon bottles
Page 44 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
®
Clarke
®
BEXT
-150H, 120V
Wiring Diagram 10/01
BEXT-150H EXTRACTOR
WIRING DIAGRAM
120V
FAN
BLACK
VAC 1
VAC 2
SW
SW
SW
ORANGE
BLACK
WHITE
ORANGE
WHITE
BLUE
VACUUM
CORD 1
GROUND
WHITE
VACUUM
PUMP
BLACK
TC
MODE LIGHT
P4 P3
HEATER
P5
CIRCUIT
BOARD
P2
P7
P6
P1
LOCATOR
LIGHT
BLACK
GROUND
DUAL CORD SENSOR
BYPASS SWITCH
BLACK
WHITE
CORD 2
10/04/01
Page 46 Clarke® BEXT® -100, 100H 150H, 300HV Operator's Manual
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