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PRESSURISED SANDBLASTER
MODEL NO: CPSB200
PART NO: 7640128
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0117
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INTRODUCTION
Thank you for purchasing this Clarke Pressurised Sandblaster.
Before you try to use this product, read this manual and follow the instructions
carefully. In doing so you will ensure your safety and the safety of others
around you. You can also look forward to a purchase that gives you long and
satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
CONSUMABLES
Please be aware that certain parts of this sandblaster will wear, and require
replacing and that these parts may not be covered by your guarantee.
The speed at which certain parts wear depends on the abrasiveness of the
materials used. Replacement parts are available from your nearest Clarke
International dealer.
WHAT IS SUPPLIED
1 x Abrasive Tank Assembly 1 x Funnel
2 x Handlebars (with screws, washers
an
d nuts)
2 x Wheels and fixing kit 1 x Protective Hood
1 x Wheel Axle 1 x Sieve
1 x Sand Hose
4 x Nozzles (2 mm, 2.5 mm, 3 mm and
3.5 mm)
1 x Instruction Manual
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CONTENTS
INTRODUCTION ...................................................................2
GUARANTEE ........................................................................2
CONSUMABLES ...................................................................2
WHAT IS SUPPLIED ...............................................................2
CONTENTS ...........................................................................3
GENERAL SAFETY RULES .....................................................4
ASSEMBLY ............................................................................6
FIT THE PRESSURE GAUGE TO THE TANK ........................................6
FIT
THE HANDLE BARS TO THE TANK ..........................................6
ASSEMBLE THE FRAME ..............................................................7
ATTACH FRONT LEG .................................................................7
ATTACH THE HOSE ....................................................................7
OPERATION .........................................................................8
SAFETY AND HEALTH CONSIDERATIONS ................................8
LOADING THE ABRASIVE .................................................................9
TO START BLASTING ..................................................................9
TO STOP BLASTING .................................................................11
RELEASING PRESSURE FROM THE TANK ................................11
MAINTENANCE ..................................................................12
AIR FILTER ................................................................................12
REPLACING THE NOZZLE ........................................................13
SPECIFICATIONS ................................................................14
PARTS & SERVICING ..........................................................14
EXPLODED DIAGRAM & PARTS LIST .................................15
DECLARATION OF CONFORMITY ....................................17
NOTES................................................................................. 18
NOTES .................................................................................19
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GENERAL SAFETY RULES
Warning: Compressed air can be dangerous. Ensure that you are
thoroughly familiar with all precautions relating to the use of
compressors and compressed air supply.
1. Read this instruction manual before connecting the sandblaster to a
compressor.
2. Do not use any silica based abrasives with this sandblaster. Silica based
abrasives have been linked to severe respiratory disease. Always use
recommended abrasives. Abrasives used in this sandblaster may be
covered by COSHH Regulations.
3. Read this manual carefully. Learn the sandblasters applications and
limitations, as well as potential hazards specific to it.
4. Do not expose the sandblaster to moisture. Don't use this sandblaster in
damp or wet locations, Keep out of rain.
5. Keep work area clean and well lit. Cluttered or dark work areas invite
accidents,
6. Keep children away. All children should be kept away from the work area.
Never let a child handle a tool without strict adult supervision.
7. Do not operate this sandblaster if under the influence of alcohol or drugs.
Read warning labels on prescriptions to determine if your judgment or
reflexes are impaired while taking drugs. If there is any doubt, do not
attempt to operate,
8. Use safety equipment. Dust mask, non-skid safety shoes, hard hat, or
hearing protection should be used in appropriate conditions.
9. Don't overreach, Keep proper footing and balance at all times when
operating this sandblaster.
10. Always disconnect the sandblaster from the air supply and release pressure
from the tank before storing, servicing, or changing accessories.
11. Use clamps or other practical means to secure and support the work piece
to a stable platform. Do not hold the work by hand or against your body.
12. Do not point the sandblaster at anyone or any objects other than the
intended work object.
13. Check your sandblaster regularly for damage, If part of the sandblaster is
damaged it should be carefully inspected to make sure that it can perform
its intended function correctly. If in doubt, the part should be repaired.
Refer all servicing to a qualified technician. Consult your dealer for advice.
14. Do not attempt to operate this sandblaster near flammable materials or
combustibles. Failure to comply may cause serious injury.
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15. Always check to make sure that the trigger is not on before connecting
the sandblaster to air supply.
16. Store the sandblaster out of the reach of children and untrained persons.
Tools may be dangerous in the hands of untrained users.
17. Drain water trap periodically during use. Do not allow moisture to fill more
than 1/2 of the water trap bowl. Do not leave water standing in the water
trap when storing the sandblaster.
18. Do not allow the sandblaster to sit pressurised while unattended or not in
use.
19. Periodically check the Valves, hoses and nozzles that carry the abrasive
medium after it leaves the pressure tank these are subjected to the
abrasive blasting action so will wear out more quickly than other
components.
20. Release the air pressure in the tank before opening. See “Releasing
Pressure from the Tank” section, Make sure the pressure gauge reads “0”
before opening the tank. Do not attempt any maintenance on the
sandblaster until the pressure gauge reads “0”, and it has been
disconnected from the air supply.
21. Maintain correct air pressure whenever working. Do not allow pressure to
exceed 125 psi. If the safety valve does not release excess air pressure, stop
all work and release pressure from the tank (see “Releasing Pressure from
the Tank” section)., investigate the cause and correct it before continuing
use
22. Always make sure there is adequate ventilation. Do not sandblast in
confined areas,
23. In the case of injury seek expert medical advice immediately.
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ASSEMBLY
Fig 1
Fig 2
FIT THE PRESSURE GAUGE TO THE TANK
1.
Screw the pressure gauge onto
the sandblaster as shown in Fig 1.
• PTFE Tape may be required to
give a per
FIT THE HANDLE BARS TO THE TANK
1.
Lay the tank on a flat level surface
(such as a workbench or table
top), with the handlebar mounting
brackets facing up, as shown in Fig
2.
• Handlebars are labelled “LEFT”
and “RIGHT.”
2. Align the holes in the left
ha
ndlebar with the handlebar
mounting brackets on the left side
of the tank.
3. Place a washer onto each of the four handlebar mounting screws. Insert a
screw through each of the holes in handlebar and mounting brackets,
4. Place a nut onto each of the screws and firmly tighten in place with a
wrench.
5. Repeat steps 2-4 for the right
fect seal.
handlebar.
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ASSEMBLE THE FRAME
Fig 3
Fig 4
Fig 5
Fig 6
1.
Slide the axle through the axle
holes located at the bo
handlebars, see Fig 3.
2. Slide a washer onto each end of
the axl
e.
3.
Place a wheel onto each end of
the axle then slide a washer onto
e.
the axl
4. Use the circlip provided to secure
th
e wheel, see Fig 4.
5. Place the cover over the wheel.
ttom of the
ATTACH FR ONT LEG
1.
Roll the tank over so that han dlebars
are now facing down.
2. Align the holes of the front foot with
the holes in the foot mount on the
front side of the tank, see Fig 5.
3. Insert a split pin through the holes and
bend it so the front foot c
slide off the foot mount.
annot
ATTACH THE HOSE
1.
Slide the hose onto the outlet pipe
on the bottom of th
as shown in Fig 6.
2. Tighten the clip shown to secure
the hose.
3. Connect the sandblasting gun to
th
e other end of the hose in a
similar manner.
e sandblaster
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OPERATION
WARNING: ALWAYS WEAR YOUR HOOD, DUST MASK AND HEAVY DUTY
CANVAS GLOVES WHEN OPERATING THE SANDBLASTER.
WARNING: BEFORE OPERATING YOUR SANDBLASTER, INSPECT EACH
CONNECTION, DOUBLE CHECKING TO MAKE SURE THAT ALL ARE TIGHT
AND PROPERLY SEALED.
WARNING: THIS SANDBLASTER IS NOT INTENDED FOR USE WITH SILICA BASED
ABRASIVES. WHICH HAVE BEEN LINKED TO SEVERE RESPIRATORY DISEASE.
ALWAYS USE SILICA SUBSTITUTES SUCH AS CLARKE GLASS BEAD AB RAS IVE.
SAFETY AND HEALTH CONSIDERATIONS
• Before opening the tank make sure that it is not pressurised. Ensure
the gauge reads “0”. If it does not, release pressure from the tank
(See page 11).
• Disconnect the compressor before opening the tank. Protect
yourself and those around you from “over-spray”. Remember that
your sandblaster is shooting a powerful spray of abrasive material.
Do not point it at yourself or anyone around you.
• Wear protective clothing including hood, and heavy duty gloves
when using this sandblaster.
• Wear a filter or mask over your mouth when using this tool. You will
create a cloud of abrasive material and debris which is dangerous
to inhale.
• Protect anything around you that may be damaged by the abrasive
spray or particles. Nothing vulnerable to contamination, damage or
with a fine surface should be near your sandblaster.
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LOADING THE ABRASIVE
Fig 7
Fig 8
• To prevent clogging, ensure that the abrasive you use is dry.
• While you may re-use abrasive, remember that abrasive grit/
material does wear out. After use, abrasive becomes smoother and
rounder, thus reducing its effectiveness.
NOTE: Re-using abrasive may also cause clogging due to fine debris
contained in the mixture from prior use.
1.
Close the air supply valve by
turning it to the closed position,
see Fig 7.
2. Press the trigger to release any
press
ure from the tank.
• Make sure the pressure gauge
reads “0”.
3. Remove the filler cap.
4.
Using the sieve and funnel
supplied, pour the selected
abrasive medium into the tank,
see Fig 8.
• Do not fill the tank more than ¾
full.
• If humidity in your region is 90%
or more, only fill the tank
and check the water trap more
frequently.
5. Replace the filler cap ensuring the
0-ring
is in place.
NOTE: Place your air comp
damage from the intake of abrasive dust laden air.
½ full
ressor in another room if possible to prevent
TO START BLASTING
NOTE: Start with all valves in the closed position. Following the instructions
below will help prevent clogging in the delivery hose, outlet
manifold and the trigger.
1. Connect the compressor to the inlet connector shown in Fig 7.
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2.
Fig 9
Fig 10
Fig 11
Fig 12
Start the compressor and open
the air supply valve, see Fig 9.
• The tank will start to pressurise.
3.
Test the safety valve by pulling up
on the valve as shown in Fig 10.
• Air will hiss out when the valve is
pu
lled.
Open the throttle valve, Fig 11.
4.
5. Check for leaks at the filler cap
and along all hoses and fit
tings as
the system pressurises. If leaks are
observed, release the pressure
from the tank and repair leaks
immediately.
6. Press and hold the trigger until air
is flowing
7.
With the trigger being held open,
through it.
slowly open the abrasive control
valve as shown in Fig 12
until
abrasive material begins to flow
out of the trigger.
8. Adjust the abrasive control valve
until the desired amount of
abrasive material is flowing
through the trigger,
• Choose a larger nozzle for a
broader spray pattern. Choose a smaller nozzle for more focused
spray.
• Adjust air pressure with the throttle valve. Adjust abrasive flow with
abrasive control valve,
• Watch for abrasive clogging. if this happens, release pressure from
the tank if necessary and replace the abrasive with drier or cleaner
abrasive.
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TO STOP BLASTING
Fig 13
Fig 14
Fig 15
Fig 16
1.
While continuing to press and hold
the Trigger, turn the abrasive
rol valve to the closed
cont
position, see Fig 13.
2. When you can see no abrasive is
coming out of the trigger, you can
stop the air flow by releasing the
trigger. By doing this you are
ensuring a clean and cog-free
manifold, hose, and trigger.
3. ALWAYS clean the gun thoroughly after use.
RELEASING PRESSURE FROM THE TANK
1.
When you have finished blasting,
close the abrasive control valve,
see Fig 14.
2. Press and hold the trigger to expel
an
y remaining abrasive material
from the abrasive hose.
3.
When you notice only air (no
abrasive) is coming out of the
trigger, release the trigger and
close the air supply valve, see Fig
15.
Ensure the throttle valve is open,
4.
see Fig 16.
5. Press the trigger until air stops
flowing and the pressure gauge
reads “0”.
6. Disconnect the air supply hose
from the supply
valve.
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MAINTENANCE
Fig 17
WARNING: DISCONNECT THE SANDBLASTER FROM THE AIR SUPPLY AND
RELEASE ANY PRESSURE IN THE TANK AND HOSE BEFORE CHANGING
ACCESSORIES, ATTEMPTING TO MOVE THE SANDBLASTER OR PERFORM
ANY MAINTENANCE.
1. Keep your sandblaster clean, and protect it from damage.
2. When initially pressurising, check for leaks
hoses and fittings.
3. Leaking joints maybe repa
using teflon tape.
4. Check for worn abrasive hose and fittings,
5. Watch for leaks, blistering, bulging or thinning of the hose.
6. Replace any parts which appear worn.
ired by replacing worn or damaged parts or
AIR FILTER
DRAINING
Condensation will collect in the air filter
1.
Drain the air filter by pulling down
on the drain plug until all the water
comes out, see
Fig 17.
at the top of the tank and at all
, which must be drained manually.
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CLEANING/REPLACING
Fig 18
Fig 19
1.
Press the release catch and
unscrew the condensation
chamber, see Fig 18.
Unscrew the filter as shown in Fig
2.
19 and wipe clean.
NOTE: D
o not use harsh or abrasive
chemicals when cleaning
the condensation chamber.
3. Refit the condensation chamber.
REPLACING THE NOZZLE
NOTE: ONLY use identical replacement parts when servicing.
After l0-l2 hours of blasting time the nozzle should be checked for wear. The
nozzle will wear out over time and should be replaced when the hole is no
longer round or the abrasive media does not flow smoothly through. To
replace the nozzle:
1. Disconnect the sandblasting gun from the air hose.
2. Unscrew the nozzle adaptor, located at the front of the sand
3. Remove the old nozzle.
4. lnsert a new nozzle.
• A pack of replacement nozzles are available from your Clarke
dealer
5. Replace the nozzle adaptor and firmly scr
Part number 7640132.
ew it onto sandblasting gun.
blasting gun.
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SPECIFICATIONS
CPSB200
Sand Grade Type Above 80 grit
Abrasive Material Aluminium Oxide, Bank Sand,
Beach Sand, Glass
Beads
Tank Capacity (working)
Operating Pressure
Flow Rate Required
Compressor Size
Nozzle Sizes
Dimensions (L x W x H)
Weight (empty) 23.85 kg
63 Litres (13.85 Gallons)
65 - 125 PSI (4.4 - 8.6 Bar)
12 - 20 CFM (at 125 psi)
3 - 10 HP
2, 2.5, 3, 3.5 mm
400 x 300 x 850 mm
PARTS & SERVICING
For Parts & Servicing, please contact your nearest dealer, or CLARKE
International, on one of the following numbers.
PARTS & SERVICE TEL:
020 8988 7400
PARTS & SERVICE FAX:
020 8558 3622
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
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EXPLODED DIAGRAM & PARTS LIST
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EXPLODED DIAGRAM & PARTS LIST
NO DESCRIPTION PAR T N O
1 Tank HTCPSB20001
2 Wheel HTCPSB20002
3 Circlip HTCPSB20003
4 Front Leg HTCPSB20004
5 Axle HTCPSB20005
6 Handle Bars HTCPSB20006
7 Handle Grips HTCPSB20007
8 Pan Head Screws HTCPSB20008
9 Hex Nuts HTCPSB20009
10 Safety Valve HTCPSB20010
11 0-Ring HTCPSB20011
12 Tank Filler Cap HTCPSB20012
13 Connecting Pipe HTCPSB20013
14 Intake Manifold HTCPSB20014
15 Pressure Gauge HTCPSB20015
16 3/8” Connector HTCPSB20016
17 Water Tr ap / Filt er HTCPSB20017
18 3/8” Brass Air Supply
18A 3/8” Brass Throttle
18B 3/8” Steel Abrasive
19 Inlet Connector HTCPSB20019
20 Connector HTCPSB20020
21 Air Hose HTCPSB20021
22 Abrasive Outlet
23 Hose Clamps HTCPSB20023
24 Abrasive Hose HTCPSB20024
29 Funnel HTCPSB20029
30 Hood HTCPSB20030
30A Lens for Hood HTCPSB20030A
31 Upper Gun Body HTCPSB20031
32 Lower Gun Body HTCPSB20032
33 Metal Pipe HTCPSB20033
34 Inlet Connector HTCPSB20034
35 adaptor HTCPSB20035
l ve
Va
Va
l ve
Co
ntrol Valve
Mani
fold
HTCPSB20018
HTCPSB20018A
HTCPSB20018B
HTCPSB20022
NO DESCRIPTION PART NO
36 O-Ring HTCPSB20036
37 Ceramic Nozzle HTCPSB20037
38 Rubber adaptor HTCPSB20038
39 Nozzle Cap Nut HTCPSB20039
40 Screw ST 4.2 x 16 HTCPSB20040
41 Screw ST 4.2 x 12 HTCPSB20041
42 Trigger HTCPSB20042
43 Spring Pin HTCPSB20043
44 Spring HTCPSB20044
45 Rubber Pad
46 Screw M3 x 25 HTCPSB20046
47 Hard Alloy Pad HTCPSB20047
48 Nut M3 HTCPSB20048
49 Hose adaptor HTCPSB20049
50 Washer HTCPSB20050
51 Washer HTCPSB20051
HTCPSB20045
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DECLARATION OF CONFORMITY
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NOTES
18
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NOTES
19
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