Page 1
16-SPEED DRILL PRESSES
MODEL NO: CDP202B, 302B, 352F, 452B & 452F
PART NO: 6505532, 6505552, 6505562, 6505575 & 6505582
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC03/22 - Rev 2
Page 2
INTRODUCTION
Thank you for purchasing this CLARKE Drill Press. Before attempting to use this
product, please read this manual thoroughly and follow the instructions
carefully. In doing so you will ensure the safety of yourself and that of others
around you, and you can look forward to your purchase giving you long and
satisfactory service.
IMPORTANT
Please read all of the safety and operating instructions carefully before using
this product. Please pay particular attention to all sections of these instructions
that display warning symbols and notices.
WARNING: THIS SYMBOL IS USED THROUGHOUT THE INSTRUCTIONS
WHENEVER THERE IS A RISK OF PERSONAL INJURY. ENSURE THAT
THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase. This guarantee is invalid if the product is found
to have been abused or tampered with in any way, or not used for the
purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.
ENVIRONMENTAL PROTECTION
Through purchase of this product, the customer is taking on the
obligation to deal with Waste Electrical/Electronic Equipment (WEEE)
in accordance with the WEEE regulations in relation to the treatment,
recycling & recovery and environmentally sound disposal of the
WEEE. In effect, this means that this product must not be disposed of with
general household waste. It must be disposed of according to the laws
governing Waste Electrical and Electronic Equipment (WEEE) at a recognised
disposal facility.
2
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 3
GENERAL SAFETY RULES
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS
SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL
THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT
AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY IN THE WORKPLACE
1. Always ensure that air can circulate around the drill press and that the air
vents are unobstructed.
2. Always keep work area clean & tidy. Cluttered work areas and benches
invite accidents.
3. Never over-reach. Keep proper footing and balance at all times.
4. Never store equipment in a wet/damp environment or expose to rain.
5. Keep other persons away. Do not let persons, especially children, not
involved in the work, touch the tool or extension cable and keep them
away from the work area.
6. Never operate a drill press when under the influence of alcohol, drugs or
medication.
7. Always ensure the workplace is well lit. Ensure that lighting is placed so that
you will not be working in your own shadow.
8. Do not use power tools in the presence of flammable liquids or gasses.
9. Stay alert, watch what you are doing, use common sense and do not
operate the power tool when you are tired.
CARE OF POWER TOOLS
1. Read this manual carefully. Learn the drill press applications and limitations,
as well as the specific potential hazards peculiar to it.
2. Always keep guards in place and in working order. A guard or other part
that is damaged should be properly repaired or replaced by your Clarke
service department, unless otherwise indicated in this instruction manual.
3. Remove any adjusting keys or wrenches before starting. Form the habit of
checking to ensure that keys, wrenches and tools are removed from the
drill press.
4. Don’t force the drill press and use the correct tool bits. It will do the job
better and safer, at the rate for which it was intended.
3
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 4
5. Always disconnect the drill press from the power supply before carrying out
any servicing or changing of accessories.
6. Before further use of the power tool, it should be carefully checked to
determine that it will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of
parts, mounting or other condition that may affect its operation.
7. Have defective switches repaired by your Clarke Service Dept. Do not use
a power tool if the switch does not turn it on and off.
8. Always check for any damage or any condition that could affect the
operation of the power tool. Damaged parts should be properly repaired.
9. Never remove the cover panel unless the drill press is disconnected from
the power supply, and never use the drill press with cover panels removed.
10. Have your power tool repaired by a qualified person. This power tool
complies with the relevant safety rules. Repairs should only be carried out
by qualified persons using original spare parts, otherwise this may result in
considerable danger to the user.
11. Never use this product for any other purpose than that described in this
manual.
12. Never abuse the power cable by yanking the cable to disconnect it from
the socket. Keep the cable away from heat, oil or sharp edges.
13. Guard against electric shock. Avoid body contact with earthed or
grounded surfaces.
14. If the power tool should be used outdoors, use only extension cables
intended for outdoor use and marked accordingly.
15. Avoid accidental starting by making sure the power switch is off before
plugging in the power cable.
ADDITIONAL SAFETY RULES FOR DRILL PRESSES
CAUTION: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR
IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO
PROPERTY MAY RESULT.
1. IMPORTANT: You should not operate this machine unless you are thoroughly
familiar with drilling machines and drilling techniques. If there is any doubt
whatsoever you should consult a qualified person.
2. Never operate the drill press until it is completely assembled and you have
read and understood this entire manual.
4
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 5
3. Always use clamps or a drill vice bolted to the table, to hold the work. It
should never be held with bare hands.
4. Always shut off the power before leaving the drill press.
5. Always make all adjustments with the power off.
6. Always use the correct drilling speeds for the drill size and the type of
material being drilled.
7. Never leave the drill unattended whilst it is running. Turn the drill press OFF
and do not leave until it has come to a complete stop.
8. Always remove and store the drill bits when you have finished work.
9. Never attempt to drill into a workpiece that does not have a flat surface
unless a suitable support is used.
10. Always stop the drill before removing workpieces, work supports or swarf
from the table.
11. Keep drills sharp and clean for best and safest performance. Follow
instructions for changing accessories.
12. Adjust the table or depth stop to avoid drilling into the table surface.
13. Always be sure that the drill bit is securely locked in the chuck.
14. Never assemble or set up any work on the table while the drill is running.
15. Always ensure the table lock is tight before starting the drill.
16. Keep handles dry, clean and free from oil and grease.
17. Always keep hands and fingers away from the drill bit.
WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE
HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A WELL
VENTILATED AREA. USE A DUST COLLECTION SYSTEM IF POSSIBLE.
WARNING: THE USE OF ANY ACCESSORY OR ATTACHMENT OTHER THAN
ONE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY PRESENT A RISK
OF PERSONAL INJURY.
PROTECTIVE CLOTHING
1. Dress properly. Loose clothing or jewellery may get caught in moving parts.
Non-slip footwear is recommended. Wear protective hair covering to
contain long hair.
2. Always wear safety glasses. (Everyday glasses are not safety glasses)
3. Wear a face mask if drilling into any material which produces dust.
4. Never wear gloves when operating rotating equipment.
5
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 6
SAFETY SYMBOLS
The following symbols are shown on the product or it’s packaging.
Read instruction
manual before use
Do not wear gloves Falls within Waste
Wear eye protection
Electrical Equipment
(WEEE) Directive
6
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 7
ELECTRICAL CONNECTIONS
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW & GREEN = EARTH
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•The Blue wire must be connected to the terminal marked N or
coloured Black.
•The Brown wire must be connected to the terminal marked L or
coloured Red.
• The Yellow and Green wire must be connected to the terminal which
is marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD).
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
7
Page 8
PARTS INVENTORY
1 Feed Handle Assembly 8 Chuck Guard Assembly
2 Head & Motor Assembly 9 Chuck with key
3 Table Elevating Crank Handle 10 Base Casting (bench mounting
style shown)
4 Rack Securing Collar 11 Bolts & washer kit
5 Column 12 Hex Keys (3, 4 & 6mm)
6 Table Elevating Rack 13 Drift Wedge
7 Table with Support Bracket
(wet T-slot style shown)
8
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 9
UNPACKING
This manual covers the CDP202B, CDP302B and 452B which are bench
mounted machines with either a wet T-slot table or round engineers table, and
the CDP352F and CDP452F which are the equivalent units with a tall column
for free-standing floor mounting.
The drill press is delivered with the components shown on page 8. Check the
parts against the list. Should there be any deficiencies or damage, you should
contact your CLARKE dealer immediately where the product was originally
purchased. Do not discard the packaging until the drill press is assembled. The
packaging consists of cardboard and appropriately marked materials which
can be sent to a re-cycling facility.
To protect the drill press parts from moisture, a protective coating of light
machine oil will have been applied to the outside surfaces. Remove any
excess with a paper towel.
Take care when lifting the head assembly, considering its weight.
ASSEMBLY
Before use, the drill press must be mounted and securely bolted to a strong,
heavy workbench, (CDP202B and CDP302B models) of sufficient height that
you will be standing upright when working.
Likewise, the CDP352F and CDP452F should be bolted to the floor to ensure
stability.
COLUMN TO BASE
1. Bolt the column to the base with
the four bolts and washers
provided.
2. Add the column tube to the lower
column & secure with set screws
(CDP352F and CDP452F floor
mounted models only).
NOTE: Ideally, the base, with
column attached, should be
firmly bolted to the
workbench or floor, prior to adding the other components.
9
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 10
TABLE TO COLUMN
1. Push the crank onto the worm
drive spigot protruding from the
gear housing. Tighten the crank
set screw onto the flat side of the
spigot using a hex key supplied.
2. Position the rack in the slot in the
table support, so that the rack
teeth engage with the worm
gear. Position the centre of the
rack close to the worm gear as
shown in Fig 3, with the long,
smooth end uppermost.
3. Holding it in this position, slide the
table support, complete with the
rack, onto the column.
4. Lower the assembly so that the
lower end of the rack sits fully into
the recess at the base of the
column support as in Fig 4.
5. Fit the collar onto the column,
with the recess facing downwards
to hold the top of the rack in
place.
6. With the rack sitting snugly in the
recesses, top and bottom, tighten
the collar set screw with a hex
key, as shown in Fig 5. Do not
overtighten.
10
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 11
7. Ensure there is sufficient clearance to allow the complete table assembly
to move around the column. If necessary, reposition the collar to achieve
good movement.
8. Check that the table moves smoothly from top to bottom of the rack by
turning the crank handle.
HEAD TO COLUMN
NOTE: It may be necessary to unscrew the set screws (shown in fig 5) to
ensure they do not protrude internally and foul the column, as this
would prevent the head from sliding fully into position.
1. With the help of an assistant, lift up
the head assembly and locate it
on the column, ensuring it slides
fully home.
2. Align the head assembly with the
base and tighten the head
locking set screws shown in Fig 6
using the hex key supplied.
3. Take the feed handle assembly
and screw it firmly onto the hub of
the feed shaft as shown in Fig 7.
Add the hub cover with its
retaining screw.
INSTALLING THE CHUCK
1. Open the jaws of the chuck as far
as possible using the chuck key
supplied or by manually turning
the chuck barrel clockwise. Ensure
the tapered hole in the chuck is
clean and fit the chuck onto the
tapered end of the drive spindle
with a firm pressure.
11
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 12
2. Tap the chuck firmly with a rubber mallet until the tapered end of the
chuck engages with the drive spindle.
CAUTION: IF A RUBBER MALLET IS NOT AVAILABLE, PROTECT THE CHUCK
WITH A BLOCK OF SCRAP TIMBER BEFORE STRIKING WITH A HAMMER.
ALWAYS ENSURE THE CHUCK JAWS ARE FULLY OPEN BEFORE STRIKING
THE CHUCK.
3. Slacken the chuck guard pinch bolt and turn the chuck guard so the pinch
bolt is at the rear before re-tightening.
CHUCK GUARD ASSEMBLY
1. Slide the chuck guard over the
quill shaft and nip up the pinch
bolt, with the pinch bolt at the
rear (see fig 9).
TO REMOVE THE CHUCK
1. Turn the feed handles to lower the
chuck to the lowest position.
2. Slip the tapered drift wedge into
the corresponding slot in the quill
assembly and tap lightly with a
mallet to release the tapered
chuck spindle. The chuck can
then be supported over a tube or
vice and the spindle driven out
with a hammer and suitably sized
parallel sided punch.
BELT TENSIONING
1. Open the cover and slacken the
belt tension locking knobs on
each side of the machine (Fig 11).
2. Use the lever to move the motor,
bracket and pulleys, so that equal
tension is applied to both belts.
• Tension is correct when the belt
deflects by approx 10 mm at
the centre of its span when
using reasonable thumb
pressure.
3. Lock the motor in this position by tightening both the locking knobs.
12
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 13
NOTE: If the belt slips whilst drilling, increase the belt tension.
CHECKING THE OPERATION OF THE MICROSWITCH
When closing the cover, check the operation of the micro-switch. It is
important that it operates as soon as the cover is opened in order to prevent
the drill press from operating whilst the cover is open. If necessary, adjust the
position of the switch actuating tab shown in Fig 11, to ensure correct
operation.
SETTINGS AND ADJUSTMENTS
TABLE
The table may be raised, lowered or
swivelled around the column, after
slackening the table support locking
handle shown in Fig 12 and adjusting
the table position accordingly.
Retighten the handle before starting
work.
It may also be tilted by loosening the
bolt which secures the table to its
mounting, tilting the table to the
required position and retightening
the bolt shown in Fig 13.
A 24mm socket and ratchet spanner
will be required.
The table can also be rotated after
releasing the locking handle below
the table pivot.
A bevel scale is provided on the
table mounting, (measured in
degrees), to assist in setting the
required angle. However, for greater
accuracy the use of a protractor is
recommended.
For all normal operations, the table
should be set to 0°.
To check to ensure the drill is
perpendicular to the table, install a
13
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 14
large drill bit in the chuck, place a set-square on the table, and bring it up to
the drill. Adjust the table if necessary, so that it is perfectly level.
SPINDLE DEPTH STOP
Located on the spindle feed shaft is a
depth stop collar, displaying a
graduated scale (A, in Fig.15). The
collar can rotate around the shaft
and may be locked in place by the
locking knob B. The graduations
represent the hole depth in mm.
To set a drilling depth:
1. With the drill bit installed, lower it
with the power off, so that it lightly
touches the workpiece.
2. Hold in that position while slackening the locking knob (B) and rotating the
scale (A) ANTICLOCKWISE until it stops with the zero mark opposite the
pointer (C).
3. Tighten the knob and allow the mechanism to return to its starting position.
4. Note the reading on the scale. This will be the measured distance of the
drill bit from the workpiece.
5. Decide on the depth of hole required and add this (in mm), to the value on
the scale. Re-tighten the knob.
• e.g. If the drill was 27 mm from the workpiece and you require a 10
mm deep hole, slacken the knob and turn the scale to read 37 mm.
6. The drill is now set to drill holes to your desired depth. Providing your
workpiece is level and flat, you may drill a series of holes, each to the same
depth, quickly and accurately.
CHANGING THE SPEED
Before changing the speeds, ensure
the drill press is switched OFF and
disconnected from the power supply.
1. Open the pulley cover & slacken
off the belt tension locking knob
to relieve drive belt tension.
2. Consult the chart inside the pulley
cover or the table on page 15
and position the belts on the
pulleys according to the drilling
speed required.
14
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 15
3. When the belt has been correctly positioned, re-tension by levering the
motor away from the head until the belt deflects by approx 10 mm at its
centre when using reasonable thumb pressure. Lock the motor in this
position with the belt tension locking screws.
DRILL OPERATING SPEEDS
The table below gives the belt arrangement for given drilling speeds.
A similar chart is also located on the inside of the pulley cover.
The diagram shows the belts fitted to step 1 of the spindle pulley and step 4 of
the motor pulley, giving a speed of 180 rpm.
SPINDLE
PULLEY A/
CENTRE
MOTOR
PULLEY B/
CENTRE
DRILL
SPEED
RPM
SPINDLE
PULLEY A/
CENTRE
MOTOR
PULLEY B/
CENTRE
DRILL
SPEED
RPM
1 1-A E-4 180 9 3-C 3-D 650
2 1-A 3-D 270 10 2-B 2-C 720
3 2-B 4-E 310 11 5-E 3-D 1230
4 1-A 2-C 420 12 4-D 3-D 1320
5 3-C 4-E 430 13 3-C 1-B 1460
6 2-B 3-D 470 14 5-E 2-C 1880
7 4-D 4-E 580 15 4-D 1-B 1950
8 1-A 1-B 630 16 5-E 1-B 2770
15
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 16
OPERATION
1. Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the
jaws do not touch the flutes of the drill bit. Before tightening the chuck,
ensure that the drill bit is correctly centred.
2. Ensure the table height and position is set, so that drill travel is sufficient for
the job in hand.
3. Ensure the work is securely clamped or held in a drill vice which is bolted to
the table. Never hold the work with bare hands. Personal injury may be
caused if the workpiece is whipped out of the operator’s hand and
damage to anything it strikes.
• If the workpiece is an irregular shape and cannot be laid flat on the
table, it should be securely blocked and clamped in position.
• Any movement of the workpiece results not only in a rough hole, but
also increases drill bit breakage.
4. For small workpieces that cannot be clamped to the table, use a drill vice.
The vice must be clamped or bolted to the table.
5. When drilling completely through
wood, always position a piece of
scrap wood between the
workpiece and the table to
prevent splintering on the
underside of the workpiece as the
drill breaks through. The scrap
piece of wood must make
contact with the left side of the
column as shown in Fig 17 to
prevent it moving.
6. In addition, set the depth of drill travel so that the drill cannot come into
contact with the table, or align the table so that the hole in its centre is in
line with the drill bit.
7. Form the habit of making sure the chuck key has been removed from the
drill press before turning it on.
16
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 17
8. When completely satisfied that
the setup is correct, lower the
chuck guard into position and
switch the drill press on by pushing
the ‘I’ button. To switch off, push
the ‘O’ button, see Fig 18.
9. During use, the emergency stop
button will drop down over the
other buttons. To stop the drill
press instantly, just strike the red
button. To re-start, unclip and lift
the hinged stop button/cover to access the regular start/stop buttons.
NOTE: As a safety feature, the ON/OFF switch is a ‘No Volt Release’ type.
Therefore, if the power is interrupted whilst the drill press is
switched ON, it will not automatically start when power is restored.
10. Slowly turn the feed handles to bring the drill bit down towards the table
and into your workpiece. Ease the drill bit back up to clear swarf away as
required. After drilling, release the feed handles slowly to return the drill
press to its starting position.
WORKING LAMP
All models except the CDP202B are
fitted with a working lamp positioned
underneath the head assembly.
1. Turn it on/off as required by
pressing the button on the front of
the drill press.
• The bulb is a screw-in E27 type
obtainable from any hardware
store.
17
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 18
DRILLING SPEEDS
Factors which determine the best speed to use are:
• Type of material being drilled
• Size of hole
• Quality of cut desired
• Type of drill bit
Generally, the smaller the drill bit, the greater the required speed. In soft
material, the speed should be higher than for hard metals.
As a guide, the drill speed for a given drill bit size is according to the table
below:
Speed Range
Wood
Zinc Diecast
Alum & Brass
Plastic
Cast Iron &
Bronze
Mild Steel &
Malleable
Cast Steel &
Med Carbon
Stainless & Tool
Steel
(rpm) 1950 -
2770
inchesmm1/4
inchesmm3/16
inchesmm1/8
inchesmm1/8
inchesmm3/32
inchesmm1/16
inchesmm3/64
inchesmm1/32
6.4
4.8
3.2
3.2
2.4
1.6
1.2
0.8
1460-
1880
3/8
9.5
1/4
6.4
3/16
4.8
3/16
4.8
1/8
3.2
3/32
2.4
1/16
1.6
3/64
1.2
1230 -
1320
5/8
16
3/8
9.5
3/8
9.5
5/16
7.9
1/4
6.4
5/3241/4
1/8
3.2
1/16
1.6
650-
12.5
12.5
7/16111/2
11/32
8.75
3/16
720
-
-
1/2
1/2
6.4
4.8
1/8
3.2
430 -
580
-
-
5/8
16
11/16
17.5
12.5
1/2
12.5
3/8
9.5
5/16
7.9
1/4
6.4
320-
420
-
-
-
-
-
-
5/8
16
5/8
16
1/2
12.5
7/16119/16
3/8
9.5
DRILL VICES
In order to secure the workpiece to the table, a complete range of drill vices,
cross vices and clamps is available from your Clarke dealer.
180-
280
-
-
-
-
-
-
-
-
-
-
-
-
14.5
1/2
12.5
18
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 19
MAINTENANCE
For maximum performance, it is essential that the drill press is properly
maintained. Always inspect it before use. Any damage should be repaired,
and faults rectified. Always unplug from the power supply before carrying out
any adjustment, servicing or maintenance.
Please refer to the Troubleshooting chart on page 20. If you are unable to
rectify any faults, please contact your local dealer or Clarke International for
assistance.
MONTHLY (IF IN CONSTANT USE)
1. Check the tightness of mounting bolts and head and column securing set
screws.
2. Check the drive belts for wear, and replace if frayed or damaged.
3. Use compressed air or a vacuum cleaner to remove any dust that may
have accumulated in the motor vents.
4. Apply a thin coat of wax paste or light oil to the table and column for
lubrication and to help prevent corrosion.
If the power cable is damaged in any way it should be replaced immediately.
LUBRICATION
All bearings are packed with grease
at the factory and require no further
lubrication.
Occasionally lubricate the quill shaft
assembly with light oil if required.
AFTER USE
Remove all swarf from the drill press
and thoroughly clean all surfaces.
Components should be kept dry, wi th
machined surfaces lightly oiled.
Always remove drill bits and store in a safe place.
19
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 20
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE REMEDY
Noisy operation
(under load)
Excessive drill
wobble.
Motor won’t start. a. Power supply.
Drill binds in workpiece.
a. Incorrect belt tension.
b. Dry spindle.
c. Loose pulley.
d. Loose belt.
e. Worn bearing.
a. Loose chuck.
b. Worn spindle or
bearing.
c. Worn chuck.
d. Bent drill bit.
b. Motor connection.
c. NVR switch
connection faulty.
d. Faulty switch.
e. Motor windings burned.
f. Pulley cover not closed.
g. Micro switch on cover
not operating.
a. Excessive feed
pressure.
b. Loose belt.
c. Loose drill.
d. Incorrect bit speed.
e. Drill angles incorrect for
type of material.
a. Adjust tension.
b. Remove spindle and quill
assembly and lubricate.
c. Tighten pulley.
d. Adjust belt tension.
e. Replace bearing.
a. Tighten by pressing chuck
down on to a block of wood
against the table.
b. Replace spindle shaft or
bearing.
c. Replace chuck.
d. Renew drill bit.
a. Check power cord/fuse.
b. Check motor connections.
c. Check switch connections.
d. Replace switch.
e. Replace motor.
f. Close pulley cover.
g. Check operation of micro
switch, and renew/adjust as
necessary. (Consult your
Clarke dealer for advice).
a. Apply less pressure.
b. Check belt tension.
c. Tighten drill with key.
e. Refer to Cutting Speed chart
and adjust drill speed
accordingly.
e. Consult a technical manual
dealing with materials, drills
and cutting angles, and
sharpen drill accordingly.
20
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 21
Drill bit burns or
smokes.
Table difficult to
raise.
a. Incorrect speed.
b. Swarf is not discharging
c. Dull drill or not proper
clearance for material.
d. Needs coolant.
e. Excessive feed pressure
a. Needs lubrication.
b. Table lock tightened.
a. Refer to Cutting Speed chart
& adjust drill speed
accordingly.
b. Clean drill.
c. Check sharpness & taper.
d. Use coolant whilst drilling.
e. Apply less pressure.
a. Lubricate with light oil.
b. Loosen clamp.
21
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 22
SUITABLE ACCESSORIES
Drill Vices available from your Clarke dealer include:
Model Jaw Width Max Opening Depth Weight Part No
CDV30C 76 mm 78 mm 19 mm 2 kg 6504019
CDV40C 102 mm 97 mm 28 mm 3 kg 6504020
CDV50C 127 mm 125 mm 37 mm 5 kg 6504021
CDV60C 152 mm 150 mm 38 mm 6 kg 6504022
Table Clamps available from your Clarke dealer include:
Model Size Max Clamp Height Part No
CVC6 152 mm 38 mm 6501920
CVC9 229 mm 95 mm 6501925
22
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 23
SPECIFICATION
Model CDP202B CDP302B CDP352F CDP452B CDP452F
Part Number 6505532 6505552 6505562 6505575 6505582
Mounting Style Bench Bench Floor Bench Floor
Product Weight (kgs)3940475054
Overall Height 970 mm 1560mm 990mm 1560mm
Table Dimensions (mm) 248 x 248 290 dia 290 dia 290x290 288x288
Base Dimensions (mm) 241 x 410 451 x 268 460x270 451 x 268
Max Chuck to Table
Distance
Chuck Capacity 3-16 mm
Spindle Speed Range 180-2770 rpm
No of Speeds 16
Spindle Taper MT2
Max Spindle Travel 80 mm
Motor Supply 230Vac/50Hz/1ph
Power Rating 450 W 550 W
Current Rating 2.0 A 2.4A 2.5A 2.4A
Motor Speed 1420 rpm
IP Rating 20
Duty Cycle S2 (30 min)
Lamp Type n/a E27
Sound Pressure Level 62 dB LpA 73 dB LpA
Sound Power Level 75 dB LwA 84 dB LwA
Uncertainty Factor (K) 3 4
375 mm 620mm 410mm 565mm
23
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 24
Page 25
COMPONENT PARTS
No Description No Description
1 Base (floor or bench mounting) 31 Slip Shaft
2 Column Flange 32 Adjusting Shaft
3 Spring Washer 33 Flat Washer
4 Hex Bolt M8x25 34 Hex Bolt M8x25
5Rack 35Flat Washer
6 Column (state short or tall) 36 Motor Connection Plate
7 Cross Pan Head Screw 37 Nut M12
8 Rack Collar 38 Hex Socket Head Screw
9 Cross Pan Head Screw 39 Motor Pulley
10 Handle Cap 40 Motor
11 Hex Socket Head Screw 41 Spring Washer
12 Spring Washer 42 Nut M8
13 Handle Grip 43 Cam Pin
14 Handle 44 Cam
15 Wing Knob 45 Damping Washer
16 Dial Scale 46 Speed Label
17 Connecting Hub 47 Nut
18 Calibration Label 48 Pulley Cover
19 Roll Pin 49 Flat Washer
20 Gear Shaft 50 Micro Switch Box
21 Warning Label 51 Large Flat Washer
22 Roll Pin 52 Spring Washer
23 Indicator 53 Cross Pan Head Screw
24 Belt Tension Handle 54 Micro Switch Pressing Claw
25 Circlip 19mm 55 Nut
26 Locking Handle Knob 56 Eccentric Shaft
27 Roll Pin 57 Middle Pulley
28 Flat Washer 58 Bearing 6202
29 Spring Washer 59 Circlip 35mm
30 Circlip 60 Belt 0-500
25
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 26
61 Belt 0-565 87 Cross Head ST Screw M5x12
62 Spindle Pulley 88 Crank
63 Circlip 40mm 89 Hex Socket Head Screw M6x8
64 Keyway Spindle 90 Circlip 14mm
65 Bearing 91 Worm Drive
66 Hex Wrench S4 92 Worm Gear
67 Hex Wrench S6 93 Table Support
68 Drift Wedge (chuck removal) 94 Worm Pin
69 Cross Head Screw M5x16 95 Angle Label
70 Cable Clamp 96 Locking Handle M12
71 Protective Ring 10mm 97 Locking Handle M10
72 Protective Ring 22mm 98 Spring Washer 16mm
73 Plug with Cable 99 Hex Bolt M16x30
74 Cable Clamp 100 Table Arm
75 Nut M12x1.75 101 Working Table (T-slot or round)
76 Spring Cover 102 Circlip 12mm
77 Spring 103 Bearing 6204
78 Screw 104 Spindle Socket
79 Housing 105 Main Spindle
80 Label 106 Bearing 6201
81 Toothed Locking Washer 107 Washer
82 Earth Connection 108 Taper Spindle
83 Cross Head Screw M4x6 109 Chuck
84 Switch Box 110 Chuck Guard
85 Cross Head Screw M5x12 111 Hex Wrench S3
86 Switch
26
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 27
DECLARATIONS OF CONFORMITY - CDP202B
27
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 28
DECLARATIONS OF CONFORMITY - CDP302B
28
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 29
DECLARATIONS OF CONFORMITY - CDP352F
29
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 30
DECLARATIONS OF CONFORMITY - CDP452F
30
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 31
DECLARATIONS OF CONFORMITY - CPD452B
31
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 32
Loading...