Before attempting to use this Drill Press please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
IMPORTANT
Please read all of the safety and operating instructions carefully before using
this product. Please pay particular attention to all sections of these instructions
that display warning symbols and notices.
WARNING: THIS SYMBOL IS USED THROUGHOUT THE INSTRUCTIONS
WHENEVER THERE IS A RISK OF PERSONAL INJURY. ENSURE THAT
THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.
ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as waste.
Any tools, accessories and packaging should be sorted, taken to a
recycling centre and disposed of in a manner which is compatible
with the environment.
Recycling packaging reduces the need for landfill and raw
materials. Re-use of recycled materials decreases pollution in the
environment. Please re-cycle packaging where facilities exist.
Check with your local council authority for recycling advice.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS
SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL
THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT
AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY IN THE WORKPLACE
1. ALWAYS ensure that air can circulate around the machine and that the air
vents are unobstructed.
2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches
invite accidents.
3. NEVER over-reach. Keep proper footing and balance at all times.
4. NEVER store equipment in a wet/damp environment or expose to rain.
5. KEEP other persons away. Do not let persons, especially children, not
involved in the work, touch the tool or extension cable and keep them
away from the work area.
6. NEVER operate a machine when under the influence of alcohol, drugs or
medication.
7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that
you will not be working in your own shadow.
8. Do not use power tools in the presence of flammable liquids or gasses.
9. Stay alert, watch what you are doing, use common sense and do not
operate the power tool when you are tired.
CARE OF POWER TOOLS
1. Read this manual carefully. Learn the machines applications and
limitations, as well as the specific potential hazards peculiar to it.
2. ALWAYS keep guards in place and in working order. A guard or other part
that is damaged should be properly repaired or replaced by an authorised
service centre, unless otherwise indicated in this instruction manual.
3. Remove any adjusting keys or wrenches before starting. Form the habit of
checking to ensure that keys, wrenches and tools are removed from the
machine.
4. Don’t force the machine and use the correct tools/bits. It will do the job
better and safer, at the rate for which it was intended.
5. ALWAYS disconnect the machine from the power supply before carrying
out any servicing or changing of accessories.
6. Before further use of the tool, it should be carefully checked to determine
that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts,
mounting or other condition that may affect its operation.
7. Have defective switches repaired by your Clarke Service Department. Do
not use a tool if the switch does not turn it on and off.
8. ALWAYS check for any damage or any condition that could affect the
operation of the machine. Damaged parts should be properly repaired.
9. NEVER remove the cover panel unless the machine is disconnected from
the power supply, and never use the machine with cover panels removed.
10. Have your machine repaired by a qualified person. This machine complies
with the relevant safety rules. Repairs should only be carried out by
qualified persons using original spare parts, otherwise this may result in
considerable danger to the user.
11. NEVER use this product for any other purpose than that described in this
booklet.
12. NEVER abuse the power cable by yanking the cable to disconnect it from
the socket. Keep the cable away from heat, oil or sharp edges.
13. Guard against electric shock. Avoid body contact with earthed surfaces.
14. If the machine should be used outdoors, use only extension cables
intended for outdoor use and marked accordingly.
15. Avoid accidental starting by making sure the power switch is off before
plugging in the power cable.
ADDITIONAL SAFETY RULES FOR DRILL PRESSES
CAUTION: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR
IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO
PROPERTY MAY RESULT.
1. IMPORTANT: You should not operate this machine unless you are thoroughly
familiar with drilling machines and drilling techniques. If there is any doubt
whatsoever you should consult a qualified person.
2. NEVER operate the machine until it is completely assembled and you have
read and understood this entire manual.
3. ALWAYS use clamps or a drill vice bolted to the table, to hold the work. It
should never be held with bare hands.
4. ALWAYS shut off the power & remove drill bit before leaving the machine.
5. ALWAYS make all adjustments with the power off.
6. ALWAYS use the correct drilling speeds for the drill size and the type of
material being drilled.
7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF
and do not leave until it has come to a complete stop.
8. ALWAYS remove and store the drill bits when you have finished work.
9. NEVER attempt to drill into a workpiece that does not have a flat surface
unless a suitable support is used.
10. ALWAYS stop the drill before removing workpieces, work supports or swar f
from the table.
11. Keep drills sharp and clean for best and safest performance. Follow
instructions for changing accessories.
12. Adjust the table or depth stop to avoid drilling into the table surface.
13. ALWAYS be sure that the drill bit is securely locked in the chuck.
14. NEVER assemble or set up any work on the table while the drill is running.
15. ALWAYS ensure the table lock is tight before starting the drill.
16. Keep handles dry, clean and free from oil and grease.
17. ALWAYS keep hands and fingers away from the drill bit.
WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE
HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A WELL
VENTILATED AREA. USE A DUST COLLECTION SYSTEM IF POSSIBLE.
WARNING: THE USE OF ANY ACCESSORY OR ATTACHMENT OTHER THAN
ONE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY PRESENT A RISK
OF PERSONAL INJURY.
PROTECTIVE CLOTHING
1. Dress properly. Loose clothing or other jewellery may get caught in moving
parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair.
2. ALWAYS wear safety glasses. (Everyday glasses are not safety glasses.)
3. Wear a face mask if drilling into any material which produces dust.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW & GREEN = EARTH
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•The Blue wire must be connected to the terminal marked N or
coloured Black.
•The Brown wire must be connected to the terminal marked L or
coloured Red.
•The Yellow and Green wire must be connected to the terminal
marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
The drill press is delivered with the components shown on page 7.
Check the parts against the list on page 7. Should there be any deficiencies or
damage, you should contact your CLARKE dealer immediately where the
product was originally purchased. Do not discard the packaging until the
machine is assembled. The packaging consists of cardboard and
appropriately marked materials which can be sent to a re-cycling facility.
To protect the machine parts from moisture, a protective coating of light
machine oil will have been applied to the outside surfaces. Remove any
excess with a paper towel.
Take care when lifting the head assembly, considering its weight.
ASSEMBLY
This machine is designed for bench mounting and before use, it should be
mounted and securely bolted to a strong, heavy workbench, of sufficient
height that you will be standing upright when working.
Ensure the work place is adequately lit, and that you will not be working in your
own shadow.
COLUMN TO BASE
Bolt the column to the base with the bolts and washers provided.
NOTE: Ideally, the base with column attached, should be firmly bolted to
the workbench prior to the assembly of other components.
TABLE TO COLUMN
1. Thread the table locking handle
into the table support and leave it
loose at this stage.
2. Slide the table support with the
table, over the column as shown
in Fig 1, and allow it to rest against
the base.
1. Lift the head assembly and locate
it on top of the column, ensuring it
slides home fully.
NOTE: It may be necessary to
unscrew both the head
locking set screws slightly, to
ensure they do not protrude
internally, as this would
prevent the head from
sliding fully into position.
2. Align the head with the base, and
firmly secure it to the column with
the set screws as shown in Fig 2.
Tighten with the hex key supplied.
3. Screw the three feed handles
firmly into the hub as shown in Fig
3.
CHUCK GUARD ASSEMBLY
This must be fitted before the chuck is
installed.
1. Slide the chuck guard assembly
over the drive spindle and tighten
the pinch bolt at the rear of the
assembly shown in Fig 4.
ASSEMBLING THE DEPTH STOP
1. Slide the end of the threaded rod
through the bracket on the side of
the head, then through a washer
and through the hole in the top of
the chuck guard support as
shown in Fig 5.
2. Secure with the nut from beneath,
locking the depth stop to the
chuck guard and the spindle
assembly. (In use, as the spindle is
moved downwards, the depth
stop will move by the same amount).
3. Add the two adjustment locknuts
nuts to the depth stop and slide
the pointer to the tip of the stop
rod as shown in Fig 6.
• The pointer may be zeroed by
sliding it up or down on its
mounting.
INSTALLING THE CHUCK
1. With the chuck guard lifted clear
of the spindle, slide the work table
up the column to within 6" of the
spindle.
2. Fully open the jaws of the chuck
using the chuck key supplied.
3. Put a piece of scrap wood on the
table to protect the chuck nose
as shown in Fig 7.
4. Ensuring all parts are thoroughly
clean, dry, and burr free, place the chuck over the end of the spindle and
pull the spindle down using the feed handles. Press the chuck jaws hard
against the piece of scrap wood until the chuck is forced home. Discard
the scrap wood.
5. When the chuck is installed, turn the chuck guard around so that the shield
is facing the front and tighten the pinch bolt to align the guard.
TENSIONING THE DRIVE BELT
The drive belt is pre-installed as in Fig
8, but should it require tensioning,
proceed as follows:
1. Open the cover to access the
belt.
• Tension is correct when the belt
deflects by approx. ½” at its
centre, when using reasonable
thumb pressure.
2. To adjust the belt, undo the belt
tension locking knob shown in Fig 9, to relieve the tension on the belt.
3. Lever the motor/bracket, away
from the head, so that tension is
applied to the belt.
4. Lock the motor in this position
using the locking knob.
NOTE: If the belt slips whilst drilling,
re-set the belt tension.
IMPORTANT: When closing the cover, check the operation of the safety
switch. It should operate as soon as the cover is unfastened. Undo the
switch actuator fixing screw shown in Fig 8 and adjust if necessary.
SETTINGS AND ADJUSTMENTS
TABLE
The table may be raised, lowered or
swivelled around the column, by
slackening off the table support
locking handle, adjusting
accordingly and re-tightening the
handle.
It may also be tilted by loosening the
bolt beneath the table, tilting the
table to the required position and
re-tightening the bolt shown in Fig 10.
A bevel scale is provided on the table mounting, (measured in degrees), to
assist in setting the required angle. However, for greater accuracy, the use of a
protractor is recommended.
For all normal operations, the table should be set to 0°. To check to ensure the
drill is entirely perpendicular to the table, install a large drill bit in the chuck,
place a set-square on the table, and bring it up to the drill. Adjust the table if
necessary, so that it is perfectly level.
To set the depth of the hole, adjust
the depth stop as follows:
1. Lower the chuck with the power
OFF, until the drill bit touches the
surface of the workpiece, and
hold it in that position.
2. Spin down the adjuster & locknut
so that the gap between the
underside of the locknut and the
top of the bracket (Fig 11) is equal
to the depth of the hole required.
3. Screw down the lock nut and lock it against the adjuster nut.
4. The drill is now set to drill holes to your pre-determined depth. Providing the
surface of your workpiece is flat and level, you may drill a series of holes,
each to the same depth.
The scale and pointer can be used when drilling individual holes. The pointer
moves along the scale to indicate the depth. Lower the chuck until the drill bit
touches the work and note the starting position of the pointer.
CHANGING DRILL SPEED
1. Open the pulley cover.
2. Slacken the belt tension locking
knob to relieve tension on the
drive belt.
3. Consult the chart inside the pulley
cover or the table on page 13,
and set the belt on the pulleys
according to the spindle speed
required.
4. When the belt has been correctly
positioned, re-tension by levering the motor away from the head until the
belt deflects by approx. ½” at its centre when using reasonable thumb
pressure.
5. Lock the motor in this position with the belt tension locking knob.
The table below gives the belt arrangement for given drill speeds.
A similar chart is also located on the inside of the pulley cover.
SPINDLE SPEEDBELT POSITION
620 rpm1-A
920 rpm2-B
1280 rpm3-C
1750 rpm4-D
2620 rpm5-E
OPERATION
1. Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the
jaws do not touch the flutes of the drill bit. Before tightening the chuck,
ensure that the drill bit is centred within the jaws.
2. Ensure the table height and position is set, so that drill travel is sufficient for
the job in hand.
3. Ensure the work is securely clamped or held in a drill vice, bolted to the
table. Never hold it with bare hands. Personal injury may be caused if the
workpiece is whipped out of the operators hand, and cause damage to
anything it strikes.
4. If the workpiece is of irregular shape and cannot be laid flat on the table, it
should be securely blocked and clamped.
5. Any tilting, twisting, or shifting results not only in a rough hole, but also
increases drill bit breakage.
6. For small workpieces that cannot be clamped to the table, use a drill press
vice. The vice must be clamped or bolted to the table.
7. When drilling completely through
wood, always position a piece of
scrap wood between the
workpiece and the table to
prevent splintering on the
underside of the workpiece as the
drill breaks through. The scrap
piece of wood must make
contact with the left side of the
column as shown in Fig 12 to
prevent it moving.
8. In addition, set the depth of drill travel so that the drill cannot possibly
come into contact with the table, or align the table so that the hole in its
centre is in line with the drill bit.
9. Form the habit of checking to see that the chuck key is removed from the
machine before switching it on.
10. When completely satisfied that
the setup is correct, lower the
chuck guard into position and
switch the machine on.
• Press the ‘I’ button to switch on.
• Push the ‘O’ button to switch
off. See Fig 13.
NOTE: As a safety feature, the ON/
OFF switch is a ‘No Volt
Release’ type. Therefore, if
the power is interrupted whilst the machine is switched ON, it will
not automatically start when the power is restored.
11. Slowly turn the feed handles to bring the drill bit down towards the table
and into your workpiece. When drilling, ease the drill bit back up to clear
swarf away as required. After drilling, release the feed handles slowly to
return the machine to its starting position.
DRILL PRESS VICES
In order to secure the workpiece to the table, a selection of Clarke drill press
vices, cross vices and clamps are available.
For maximum performance, it is essential that the machine is properly
maintained. Always inspect it before use. Any damage should be repaired,
and faults rectified. Always unplug from the power supply before carrying out
any adjustment, servicing or maintenance.
Please refer to the troubleshooting chart on page 17. If you are unable to
rectify any faults, please contact your local dealer or Clarke International
Service department for assistance.
MONTHLY (IF IN CONSTANT USE)
1. Check tightness of mounting bolts, and the head and column securing set
screws.
2. Check the drive belt for wear, and replace if frayed or damaged.
3. Blow out with compressed air, or vacuum clean out, any dust that may
have accumulated in the motor fan vents.
4. Apply a thin coat of wax paste or light oil to the table and column, for
lubrication, and to help prevent corrosion.
If the mains lead is damaged in any way it should be replaced immediately.
LUBRICATION
All bearings are packed with grease
at the factory and require no further
lubrication.
Occasionally, lubricate the quill shaft
assembly with light oil if required.
AFTER USE
1. Remove all swarf from the
machine and thoroughly clean all
surfaces.
2. Components should be kept dry, with machined surfaces lightly oiled.
3. Always remove drill bits and store in a safe place.
b. Worn spindle or
bearing.
c. Worn chuck.
d. Bent drill bit.
b. Motor connection.
c. NVR switch
connection faulty.
d. Faulty switch.
e. Motor windings burned.
f. Pulley cover not closed.
g. Micro switch on cover
not operating.
a. Excessive feed pressure
b. Loose belt.
c. Loose drill.
d. Incorrect bit speed.
e. Drill angles incorrect for
type of material.
a. Adjust tension.
b. Remove spindle and quill
assembly and lubricate.
c. Tighten pulley.
d. Adjust belt tension.
e. Replace bearing.
a. Tighten by pressing chuck
down on to a block of wood
against the table.
b. Replace spindle shaft or
bearing.
c. Replace chuck.
d. Renew drill bit.
a. Check power cord/fuse.
b. Check motor connections.
c. Check switch connections.
d. Replace switch.
e. Replace motor.
f. Close pulley cover.
g. Check operation of micro
switch, and renew/adjust as
necessary. (Consult your
Clarke dealer for advice).
a. Apply less pressure.
b. Check belt tension.
c. Tighten drill with key.
d. Refer to Cutting Speed chart
and adjust drill speed
accordingly.
e. Consult a technical manual
dealing with materials, drills
and cutting angles, and
sharpen drill accordingly.