Thank you for purchasing this CLARKE product. The table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitering wood and wood products. This unit is designed for use with a 250
mm carbide tipped blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
By purchasing this product, the customer is taking on the obligation to
deal with its safe disposal in accordance with the Waste Electrical and
Electronic Equipment (WEEE).
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.
PERMITTED USAGE
The table saw is constructed exclusively for the sawing of wood. The
appropriate saw blade should be fitted according to the cut type and the
wood type (solid wood, chipboard or plywood).
• Read and understand the entire owner's manual before attempting
assembly or operation.
• Read and understand the warnings posted on the machine and in this
manual. Failure to comply with all of these warnings may cause serious
injury.
HEALTH
When drilling, sanding, sawing or grinding, dust particles will be produced. In
some instances this dust can be harmful (e.g. lead from old gloss paint, arsenic
and chromium from chemically treated lumber).
To reduce the risk you should:
• Work in a well-ventilated area.
• Work with approved safety equipment, such as dust masks that are specially
designed to filter microscopic particles.
GENERAL
1. Do not expose the tool to rain.
2. Do not use the tool in damp or wet conditions.
3. Keep the work area well lit.
4. Do not use the tool in the presence of flammable liquids and gases.
5. Remove loose items and unnecessary work pieces from the area before
starting the machine.
6. Clean out sawdust from the interior of the saw to prevent a potential fire
hazard, attach a vacuum cleaner to the dust port for additional sawdust
removal.
7. Wear ear protectors (plugs or muffs) during extended periods of operation.
8. Wear safety glasses. Everyday eyeglasses are not suitable as safety glasses.
11. Before operating this table saw, remove neck tie, rings, watches and other
jewelry, and roll sleeves up past the elbows. Remove all loose clothing and
confine long hair. Non-slip footwear or anti-skid floor strips are
recommended.
12. Make sure that the machine stands stable on firm ground.
13. Before use, carefully check the tool and mains cable for damage or any
other condition that may affect its operation. Do not use the tool if any part
is damaged or defective.
14. Do not use the tool if the switch does not turn it on and off.
15. Remove adjusting keys and wrenches. Form the habit of checking to see
that keys and adjusting wrenches are removed from the tool before turning
it on.
16. Use the right tool - Do not force small tools to do the job of a heavy duty tool.
It will do the job better and safer at the rate for which it was intended. Do
not use tools for purposes not intended; for example do not use table saws
to cut tree limbs or logs.
17. Do not overreach - Keep proper footing and balance at all times.
18. Connect table saws to a dust-collecting device when sawing wood.
19. The use of any accessory or attachment other than one recommended in
this instruction manual may present a risk of personal injury.
20. Guard against electric shock - Avoid body contact with earthed or
grounded surfaces (e.g. pipes, radiators, ranges, refrigerators).
21. Extension cables - Before use, inspect the extension cable and replace if
damaged. When using the tool outdoors, only use extension cables
intended for outdoor use and marked accordingly.
22. Avoid unintentional starting. Make sure the switch is in the OFF position
before connecting the machine to the power supply.
23. Don't abuse the cable. Never yank the cable to disconnect it from the
mains supply. Keep the cable away from heat, oil, water and sharp edges.
24. This table saw is designed and intended for use by properly trained and
experienced personnel only. If you are not familiar with the proper and
safe operation of a table saw, do not use until proper training and
knowledge have been obtained.
25. Stay alert, watch what you are doing. Use common sense. Do not operate
the tool when you are tired.
26. Do not operate this machine while tired or under the influence of drugs,
alcohol or any medication.
27. Keep hands out of the line of saw blade.
28. Maintain a balanced stance at all times so that you do not fall on to the
blade or other moving parts. Do not overreach or use excessive force to
perform any machine operation.
29. Use push-sticks or push blocks to feed the workpiece past the saw blade.
Keep your hands and fingers well away from the blade.
30. The push-stick should always be stored with the machine when not in use.
31. Pay particular attention to instructions on reducing risk of kickback.
32. NEVER perform any operation freehand, which means using only your hands
to support or guide the workpiece. Always use either the fence or the mitre
gauge to position and guide the work.
WARNING: FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND
FINGER/HAND AMPUTATIONS.
33. Give your work undivided attention. Looking around, carrying on a
conversation and “horse-play” are careless acts that can result in serious
injury.
34. Replace the warning labels if they become obscured or removed.
35. When not in use, tools must be stored in a dry place and locked up securely,
out of reach of children.
36. Turn off and unplug the machine before cleaning. Use a brush or
compressed air to remove chips or debris — do not use your hands.
37. Disconnect the saw from the mains supply before changing blades or
carrying out maintenance.
38. Keep cutting tools sharp and clean for better and safer performance.
Inspect power cords periodically and if damaged have them repaired.
39. Repairs should only be carried out by qualified persons using original spare
parts, otherwise this may result in considerable danger to the user.
40. Keep handles dry, clean and free from oil and grease.
41. Unplug the tool - Switch off and wait for the blade to come to a complete
standstill before leaving it unattended.
42. Never use solvents to clean plastic parts. Solvents could possibly dissolve or
otherwise damage the material. A soft damp cloth should be used to clean
plastic parts.
• The thickness of the saw blade must be greater then the thickness of the
riving knife.
• Do not stand on top of the unit.
• During transportation make sure that the upper part of the saw blade is
covered, e.g. by the guard.
• Do not use the guard for handling or transportation.
• Check that the workpiece is properly supported. Always provide additional
support for long workpieces.
• Do not exert side pressure on the saw blade.
• Make sure that the blade rotates in the correct direction and that the teeth
are pointing to the front of the table saw.
• Do not attempt to operate on anything but the designated voltage.
• Do not apply lubricants to the blade when it is running.
• NEVER reach around or over the saw blade. NEVER reach for a
workpiece until the saw blade has completely stopped.
• Make sure that the blade and flanges are clean and the recessed sides of
the collar are against the blade. Tighten the arbor nut securely.
• Keep the saw blade sharp and properly set.
• Make sure that the riving knife is adjusted to the correct distance from the
blade.
• Never operate the saw without the guards in place.
• Do not use abrasive discs or diamond cutting wheels.
• Rebating, slotting or grooving is not allowed.
• Do not use a moulding head cutter with this saw.
• Remove the rip fence when crosscutting. Never use the rip fence as a cutoff gauge when crosscutting.
• Knock out any loose knots from the workpiece before you begin to cut.
• Provide adequate support to the rear and the sides of the saw table for long
or wide workpieces.
• Never leave the machine running unattended. Turn the power off and do
not leave the machine until it comes to a complete stop.
• Before using the tool on an actual workpiece, let it run for a while. Watch for
vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
• Always hold work firmly against the mitre gauge or rip fence.
• NEVER stand or have any part of your body in line with the path of the saw
blade. keep your hands out of the saw blade path.
• Feed work into the blade against the direction of rotation only.
• NEVER attempt to free a stalled saw blade without first turning the saw off.
Turn the power switch off immediately to prevent motor damage.
• Avoid awkward operations and hand positions where a sudden slip could
cause your hand to move into the saw blade.
• Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard
workpieces. Do not bend or twist the workpiece while feeding. If you stall or
jam the blade in the workpiece, turn the table saw off immediately. Unplug
the table saw. Then clear the jam.
• NEVER remove cut-off pieces near the blade or touch the blade guard
while the blade is running.
SAW BLADES
1. The maximum speed of the saw blade must always be equal to or greater
than the no-load speed of the table saw as specified on the rating plate.
2. Do not use saw blades which are damaged or deformed.
3. Only use saw blades recommended by the manufacturer and which are
the exact bore and diameter required for this machine. Do not use any
spacers to make a blade fit onto the spindle. Use only the blades specified
in this manual, which comply with EN 847-1.
4. Clean the spindle, flanges (especially the installing surface) and hex nut
before installing the blade. Poor installation may cause vibration/wobbling
or slippage of the blade.
5. Take care that the selection of the saw blade is suitable for the material to
be cut.
6. Make sure the blade is not contacting the riving knife or workpiece before
the switch is turned on.
7. Wear gloves when handling saw blades and rough material. Saw blades
shall be carried in a holder whenever practicable.
KICKBACK
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, it
causes the workpiece to be ejected from the tool back towards the operator.
Kickbacks can lead to serious personal injury.
You can avoid kickbacks by:
a. keeping the blade sharp,
b. keeping the rip fence parallel to the blade,
c. keeping the riving knife and blade guard in place and operating properly,
d. by not releasing the workpiece until you have pushed it all the way past
the blade,
e. not ripping a workpiece that is twisted or warped or does not have a
straight edge to guide along the fence.
If you do not have a clear understanding of kickback and how it occurs, DO
NOT operate this table saw!
REMAINING HAZARDS
The machine has been built in accordance with recognized safety rules. Some
remaining hazards may still exist.
• The rotating saw blade can cause injuries to fingers and hands if the work
piece is incorrectly fed.
• Thrown work pieces can lead to injury if the work piece is not properly
secured or fed, such as working without a limit stop.
• Noise can be a health hazard. The permitted noise level is exceeded when
working. Be sure to wear personal protective equipment such as ear
protection.
• Defective saw blades can cause injuries. Regularly inspect the structural
integrity of saw blades.
• The use of incorrect or damaged mains cables can lead to injuries caused
by electricity.
Remaining hazards can be minimized by following the instructions in the
operating manual.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,
for connection to a standard, domestic electrical supply. Should the plug
need changing at any time, ensure that a plug of identical specification is
used.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•The Blue wire must be connected to the terminal marked N or
coloured Black.
•The Brown wire must be connected to the terminal marked L or
coloured Red.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
4. Clean the blade flanges thoroughly before fitting the new blade.
5. Mount and fasten the new blade in reverse order.
IMPORTANT: Note the running direction. The cutting angle of the teeth must
point in the running direction, i.e. forwards (see the arrow on the blade
guard).
6. Loosen the bolts that hold the
riving knife and adjust the riving
knife position until the distance
between the blade and the riving
knife is between 3-5 mm.
7. Retighten the bolts.
8. Replace the table insert.
9. Replace the saw blade guard.
10. Check to make sure that all
components are properly
mounted and in good working
condition before you begin
working with the saw again.
WARNING: RESET THE RIVING KNIFE EACH TIME THE SAW BLADE IS
REPLACED.
• All covers and safety devices have to be properly fitted before the
machine is switched on.
• When working with wood that has been used before, remove all
foreign bodies such as nails or screws etc before cutting.
• Before you switch on, make sure that the saw blade is correctly fitted
and that the machine's moving parts run smoothly.
• Before connecting the machine to the power supply, make sure the
data on the rating plate is the same as that for your mains supply.
ADJUSTMENTS
After every new adjustment, we recommend you to make a trial cut in order
to check the new settings.
PARALLEL FENCE
CUTTING WIDTH
The parallel fence can be mounted on either side of the saw table. If you
change the side, you will need to move the parallel fence to the other side of
the holder.
1. Slide the parallel fence into the
guide rail of the saw table.
2. Use the scale on the guide rail to
set the parallel fence to the
required distance from the blade.
3. Lock the parallel fence in the
required position by pressing
down on the lever.
This table saw has a thermal overload
protection device.
If the saw gets too hot, the thermal
overload device cuts the power
which prevents damage to the
motor.
If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button
located just below the ON (I) button
If you start the saw and the overload cutout operates again, disconnect from
the power supply and have your table saw examined by a qualified service
agent.
CUTTING TIPS
RIPPING CUTS
Ripping is when you use the saw to cut along the grain of the wood.
The parallel fence must always be used when making ripping cuts.
1. Press one edge of the workpiece
against the parallel fence while
the flat side lies on the saw table.
• The blade guard must always
be lowered over the workpiece
and blade.
• When you make a ripping cut,
never stand in line with the
blade.
2. Set the parallel fence in
accordance with the workpiece height and the desired width.
3. Switch on the saw.
4. Place your hands (with fingers closed) flat on the workpiece and push the
workpiece along the parallel fence towards the blade.
5. Guide at the side with your left or right hand (depending on the position of
the parallel fence) only as far as the front edge of the guard hood.
The carbon brushes will wear down after extensive use and can be obtained
from your Clarke dealer. If the length of the carbon brushes is less than 5 mm
you should change them to prevent damage to the motor.
NOTE: Carbon brushes must always be replaced in pairs.
1. Move the saw blade to its lowest position.
2. Place the machine on its side.
3. Remove the base plate.
4. Unscrew the carbon brush covers.
5. Inspect the carbon brushes and if necessary replace them.
6. Replace the base plate.
• Allow the machine to run for a few minutes to allow the carbon
brushes to bed in.