Clarke CBG 6250L, 6500524 User guide

BENCH GRINDER WITH LIGHT AND

WHEEL DRESSER

MODEL NO: CBG6250L

PART NO: 6500524

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS

GC0321 rev 5

INTRODUCTION

Thank you for purchasing this CLARKE Bench Grinder with light and wheel
dresser.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.

SPECIFICATIONS

Model Number CBG6250L

Part Number 6500524

Rated Voltage 230V~50Hz

Rated Input 150 W (S1)

No Load Speed 2980 RPM

Sound Pressure Level LpA 87db

Sound Power Level LWA 97 db

Uncertainty Factor K 3

Weight 9.8 kg

Abrasive wheels supplied Coarse (36 Grit), Fine (60 Grit)

Wheel dimensions Dia (150mm) Thickness (20mm) Bore (12.7mm)

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POWER TOOL SAFETY WARNINGS

1) WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.

2) ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use adapter plugs with earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.

3. Do not abuse the cable. Never use it for carrying, pulling or unplugging the power
tool. Keep the cable away from heat, oil, sharp edges or moving parts. Damaged or
entangled cables increase the risk of electric shock.

4. When operating a power tool outdoors, use an extension cable suitable for outdoor
use. Use of a cable suitable for outdoor use reduces the risk of electric shock

5. If operating the power tool in a damp location is unavoidable, use a residual current

device (RCD) protected supply.

3) PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of

drugs, alcohol or medication. A moment of inattention while operating power tools
may result in personal injury.

2. Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.

3. Avoid accidental starting. Ensure the switch is in the off position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.

4. Remove any wrench before turning the power tool on. A wrench left attached to a
rotating part may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught
in moving parts.

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4) POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct accessories for your application. The
correct power tool will do the job better and safer at the rate which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source before changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power
tool accidentally.

4. Store idle tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate it. Power tools are dangerous in the
hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many accidents are caused
by poorly maintained power tools.

6. Use the power tool and accessories in accordance with these instructions and in the

manner intended, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from intended could result

in a hazardous situation.

7. The performance of this tool may vary, depending upon variations in line voltage.
Extension cable usage may also affect performance.

5) SERVICING

1. Have your power tool serviced by qualified service personnel using only identical
replacement parts.

This will ensure that the safety of the power tool is maintained.

6) BENCH GRINDER SAFETY WARNINGS

1. Hold the hand tool or blade being sharpened firmly to prevent loss of control.

2. NEVER install a abrasive flap wheel or sanding disc on this grinder.

3. Always replace a cracked grinding wheel immediately.

4. Never use damaged or incorrect grindstones. The stone and retaining bolt were
specially designed for your grinder, for optimum performance and safety of
operation. Inspect the condition of the grinding stone before use and do not use if
any damage is noticed.

5. Do not use aluminium oxide wheels when grinding non-ferrous metals such as
aluminium or brass. Use silicon carbide wheels (not included) for grinding non-ferrous
metals.

6. Always use the tool rests to steady the workpiece. If the tool attachments are not
used, the torque of the spinning grinding/polishing wheel may pull the workpiece
from your hands.

7. Never leave the grinder unattended when it is connected to an electrical power
supply. Switch off the machine and unplug it before leaving.

8. ALWAYS check for damaged parts. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine if it would operate

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properly and perform its intended function. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that may affect the tool's
operation. A part that is damaged should be properly repaired or replaced at an
authorised service Centre. Following this rule will reduce the risk of electric shock, fire
or serious injury.

9. Gloves, manufactured to the current European safety standards should be worn
when operating grinding equipment.

10. Eye protection manufactured to the current European safety standards should be
worn when operating grinding equipment.

Note: Bench grinders used in industrial environments may be subject to the
requirements of The Provision and Use of Work Equipment regulations 1992
(particularly regarding the training requirement of The Abrasive Wheels
Regulations 1970), or other legislation. If in doubt seek advice.

Please keep these instructions in a safe place for future reference.

SAFETY SYMBOLS

Read instruction manual before use

This machine is not suitible for hand held use

Not permitted for wet grinding

Wear eye protection

Wear ear defenders

Wear protective gloves

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.

Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.

•The Blue wire must be connected to the terminal marked N or
coloured Black.

•The Brown wire must be connected to the terminal marked L or
coloured Red.

•The Yellow and Green wire must be connected to the terminal
marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

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CARTON CONTENTS

The following items should be supplied in the carton. If any parts are missing or
damaged, please contact the Clarke dealer where you purchased the
bench grinder.

1 x Bench Grinder assembly (2 grinding wheels attached)

2 x Eye Shields (1 with built-in magnifying lens)

2 x Eye Shield Arms with bolts and washers

2 x Eye Shield Brackets

2 x Hand Knobs with washers

2 x Spark Deflectors with bolts and washers

2 x Tool Rests with screws and washers (1 flat and 1 with a channel for sharpen­ing drill bits)

1 x Wheel Dresser

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BEFORE USE

MOUNTING THE GRINDER ON A WORKBENCH

NOTE: We highly recommend that you bolt this bench grinder securely to a

workbench to gain maximum stability for your machine.

1. Using the base of the bench
grinder as a template, mark the
bench through the holes in the
casting.

2. Bolt the bench grinder to the
bench with bolts, washers and nuts
(not supplied).

3. To reduce vibration, mount the
bench grinder on a vibration
absorbing mat.

INSTALLING THE TOOL RESTS

1. Fix the tool rests to the bench
grinder with the screw and hand
knob as shown.

• The tool rests are adjustable

and should be positioned 1.5
mm from the grinding wheels.

• Ensure that the tool rest is firmly

fixed and horizontal.

• One of the tool rest has a

angled grove to allow you to sharpen the ends of drill bits.

INSTALLING THE SPARK DEFLECTORS

Fit both the spark deflectors to the
wheel guards using the screws
provided.

• Adjust the spark deflector

frequently to compensate for
wear of the wheel, keep the
distance between the spark
deflector and wheel as small as
possible and never more than
2mm.

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INSTALLING THE EYE SHIELDS

1. Attach the left eye shield arm to
the bench grinder using the
bracket, flat washer and bolt
supplied.

2. Fit the lens to the lens holder as
shown.

3. Repeat for right side eye shield.

NOTE: Adjust the eye shields to an

appropriate distance from the
tool rests avoiding
interference during operation.

SHARPENING TIPS

SCISSORS

If possible, take the scissors apart to make the sharpening operation easier
and safer. Remove material only from the outside surface and work from the
handle end of the blade toward the tip.

KNIVES

Remove metal equally from both faces, working from the handle end of the
blade toward the tip.

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OPERATION

CAUTION: KEEP ALL BYSTANDERS A SAFE DISTANCE AWAY FROM THE
TOOL AND NOT IN DIRECT LINE, FRONT OR BACK OF THE GRINDER.

CAUTION: ALWAYS WEAR SAFETY GLASSES

NOTE: Check that there is a 1.5 mm clearance between the tool rests and the

surface of the grinding wheel. Adjust as necessary.

NOTE: Check the gap between the spark deflectors and the surface of the

grinding wheel. These should also be a maximum of 2 mm. Adjust as
necessary.

NOTE: Check that the eyeshields have been secured in the correct position

and that the grinding wheel lock nuts are tight.

1. Stand to the side of the bench grinder and switch it on using the on/off
switch.

• Let the grinding wheel reach full speed before grinding.

• The wheel rotates in the same direction as the arrow stamped in the

side of the wheel guard.

2. Hold the work piece firmly against the tool rest. Hold very small pieces with
pliers or other suitable clamps.

3. Feed the work piece smoothly and evenly against the grinding wheel.

4. Always keep the work piece moving across the face of the wheel. Grinding
against the same part of the wheel will cause uneven wear of the wheel
face.

• Grind only on the face of the grinding wheel and never the side of it.

NOTE: Prolonged grinding will cause most tools to become hot. Use care

when handling hot tools.

5. Switch the bench grinder off using the on/off switch when you have
finished.

USING THE BUILT IN LIGHT

The built in light will come on automatically whenever the bench grinder is
switched on.

The arm can bend to set the light in a suitable position.

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MAINTENANCE

WARNING: DISCONNECT THE GRINDER FROM THE MAINS SUPPLY BEFORE
FITTING REPLACEMENT WHEELS, CLEANING OR ADJUSTMENT.

Keep the machine clean by wiping off dust with a clean cloth, and
occasionally blowing the grinder through with compressed air. Always wear
protective goggles when blowing through with compressed air.

The grinding wheel may need trueing or dressing occasionally. Only dress the
wheel with a proper dressing tool, whilst wearing safety goggles or glasses. If in
doubt seek expert advice.

DRESSING THE WHEEL

When the wheels start to become clogged with debris, use the dresser tool
supplied to clean (dress) them.

1. Start the bench grinder running

2. Place the dresser tool on the tool rest with the dresser wheels facing the
abrasive wheel.

3. Slide the dresser tool forward until contact is made with the abrasive wheel
and maintain a light pressure to clean the debris from the abrasive wheel.

4. After dressing, adjust the tool rests and spark deflectors as necessary.

CHANGING THE LIGHT BULB

Remove the bulb by twisting it anticlockwise.

Replace with an identical bulb (12V, 10W, ES10 fitting) available from the
Clarke Parts Department.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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REPLACING THE GRINDING WHEELS

WARNING: DO NOT USE DAMAGED GRINDING WHEELS.

WARNING: SWITCH THE GRINDER OFF AND DISCONNECT THE POWER
SUPPLY BEFORE CHANGING THE GRINDING WHEELS

1. Loosen the screws shown and
rotate and remove the cover.

2. Hold the other wheel by hand, and
remove the nut and outer retaining
disc.

NOTE: The left hand grinding wheel

locking nut has a left handed
thread.

3. Slide off the old wheel and replace
with a new one.

• Use only wheels recommended by the manufacturer which have a

marked speed equal to or greater than the running speed marked
on the label of the machine.

• The disc should have maximum dimensions of 150 mm diameter, 20

mm thick with a bore size of 12.7 mm.

• Inspect the wheel for cracks, chips or any other visible damage,

damaged abrasive products must be destroyed and discarded.

4. Replace the outer retaining disc.

• Make sure both wheel retaining

disc are placed with the
concave sides towards the
wheel.

5. Replace the nut securely.

• Do not overtighten as this may

damage the grinding wheel..

6. Re-assemble the guards fully prior
to carrying out testing.

• Each time after mounting, the wheel should be test run for a

reasonable time (approximately 1 minute).

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PARTS DIAGRAM

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PARTS LIST

1 Philips Screw

2Left Guard Cover

3 I type Hex Nut

4 Retaining disc

5 Grinding Wheel

6 Philips Screw

7 Left Guard inner Cover

8 Left Spark Deflector

9 Philips Screw

10 Philips Screw

11 Left Eyeshield mounting rod

12 Bracket

13 Flat Washer

14 Hex Bolt

15 Dome Screw

16 Eyeshield Plate

17 Big Flat Washer

18 Philips Screw

19 Philips Screw

20 Right Eyeshield Mount rod

21 End cap

22 I type Hex Nut

23 Wavy washer

24 Ball bearing

25 Stator

26 Rotor

27 Nut

28 Lock Nut

29 Left work rest

30 Eyeshield

31 Work Rest Lock knob

32 Philips Screw

33 Cable Clamp Base Plate

34 I type Hex Nut

35 Nut

36 Wheel

37 Cable clamp

38 Toothed Locking Washer

39 Philips Screw

40 Right Guard Inner Cover

41 Cable gland

42 Capacitor

43 Capacitor Stand

44 Right Spark Deflector

45 Wheel Dressing Tool

46 Lamp Assembly

47 Motor housing

48 Power Cable & Plug

49 Strain relief

50 Nut

51 Toothed Locking Washer

52 Switch Plate

53 Switch

54 Hex nut

55 Philips Screw

56 Right Guard Cover

57 Rubber foot

58 Tool kit

59 Base Plate

60 Right movable work rest

61 Philips Screw

62 Bulb

63 Magnifiying eyeshield

64 Dressing tool base

65 Flat washer

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DECLARATION OF CONFORMITY

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]