Clarke CAHD 1PF, 6500384 User guide

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ALUMINIUM SACK TRUCK
MODEL NO: CAHD1PF
PART NO: 6500384
INSTRUCTIONS FOR USE
GC0315
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INTRODUCTION

This sack truck has been designed to assist in the transport of heavy objects up to the weight specified on page 7. The large wheels make it easy to move objects on various surfaces whilst maintaining grip and control.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.

SAFETY PRECAUTIONS

1. Always read this manual before use.
2. Do not exceed the specified maximum working load of the sack truck.
3. Do not attempt to transport people on the sack truck.
4. Do not leave the sack truck on any steep inclines.
5. Always ensure the load is stable before attempting to move it.
6. Always ensure that all fixing screws are secure before use as prolonged heavy work could cause them to become loose
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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COMPONENT PARTS

No Description Qty No Description Qty
1 Fixing Bolt (M6 x 45) 4 11 Axle (16 dia) 1
2 M6 Domed Nut 4 12 Fixing Bolt (M8 x 55) 6
3 Washer M6 4 13 Handle (L/H) 1
4. Main Frame Assembly 1 14 Handle (R/H) 1
5 Toe Plate 1 15 Washer (16mm) 6
6 Puncture-Proof Wheel/Tyre 2 16 Split Pins 4
7 Cross Brace 1 17 Axle Plate 2
8 M8 Washers 6 18 Outer Clamp Plate 2
9 M6 x 12 Screw, Nut & Washer 1 19 Inner Clamp Plate 2
10 M8 Nut 6
The above parts are also available as spares. If the wheels or tyres become worn it is suggested that they are replaced immediately as using the sack truck could become dangerous. Puncture-proof wheels/tyres PF265 are available from your Clarke dealer as part number 4202001.
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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ASSEMBLY

Before assembly, lay out all components carefully and check to ensure that all are present according to the component parts diagram/list on page 3.
1. Lay the frame face down on a workbench with the central frame tie nearest the bench.
2. Remove the bolts/nut/washers from the frame assembly, noting the position of the inner & outer reinforcing plates.
3. Take the toe plate and attach the central fixing hole to the central frame tie using the small bolt/nut.
4. Align the toe plate fixing brackets with the main frame, ensuring the re-inforcing plates remain in their original positions.
5. Take the axle plates and fit them to the outside of the frame assembly as shown, before passing the fixing bolts through all the component parts and securing with the nuts/washers.
• Only tighten fully when all the
parts are in position and correctly aligned.
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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6. Pass the axle through one axle bracket, fit two washers and pass through the second axle bracket.
7. Fit two split pins through the middle holes to retain the axle centrally in place within the brackets. Bend the split pins over to secure them.
8. Add three washers to each end of the axle to act as spacers before adding a wheel to each end of the axle.
9. Secure the wheels in place with a two final washers and a split pin.
10. Bend the legs of the split pin over to secure it in place.
11. Attach both handles to the frame, complete with the cross brace using the handle securing bolts and nuts as shown.
• The brace needs to be sprung
into position between the handles and that the handles must point away from the workbench and outwards from the sack truck.
12. Your sack truck is now ready for use.
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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USING THE TRUCK

The sack truck is suitable for moving various heavy or awkward objects, however, care must be taken to ensure that the load does not exceed the safe working load stated on page 7.
The load should be distributed as evenly as possible on the sack truck. If the load is heavier on one side, always have the heavy side towards the frame of the sack truck (see fig 1).
Tall loads should not exceed more than one and one quarter times the height of the sack truck. Care should be taken to ensure that the heaviest part of a tall load is to the bottom of the sack truck facing the frame (see fig 2).
When stacking loads on the sack truck, ensure that the height of the stack does not extend above the handle (see Fig 3).
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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MAINTENANCE

The sack truck will require little or no maintenance. The wheel/tyre assemblies are fitted with pre-lubricated bearings which require no maintenance. It is recommended that all the fastenings are periodically checked for tightness as they may loosen after a long period of heavy use.

SPECIFICATIONS

CAHD1PF
Dimensions 520 x 510 x 1220 mm
Toe Plate Size 465 x 265 mm
Maximum Safe Working Load 270 kg
Wheel Diameter 265 mm
Weight 12.2 kg
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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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