Page 1
SLIDING COMPOUND MITRE SAW
MODEL NO: C2MS210MP/C2MS250MP
PART NO: 6461545/6461550
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0119 - ISS 1
Page 2
INTRODUCTION
Thank you for purchasing this CLARKE Mitre Saw.
Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the product giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as waste.
All unwanted accessories and packaging should be sorted and
taken to a recycling centre for disposal in a manner which is
compatible with the environment.
Through purchase of this product, the customer is taking on the obligation to
deal with the WEEE in accordance with the WEEE regulations in relation to the
treatment, recycling & recovery and environmentally sound disposal of the
WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
2
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 3
SAFETY WARNINGS
WORK AREA
1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce the risk of electric shock.
2. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
3. Do not abuse the cable. Never use the cable for carrying, pulling or
unplugging the power tool. Keep the cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric
shock.
4. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.
5. If operating the power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging
in power tools that have the switch on invites accidents.
3
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 4
4. Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
7. A laser beam can cause serious eye injury. Never look into the laser outlet.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
4. Store idle tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool and accessories in accordance with these instructions
and in the manner intended, taking into account the working conditions
and the work to be performed. Use of the power tool for operations
different from intended use could result in a hazardous situation.
ADDITIONAL SAFETY RULES FOR MITRE SAWS
1. Make sure all locking knobs and clamp handles are tight before starting
any task.
4
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 5
2. Do not operate the saw without the guard in position, if the guard does not
function correctly or is not maintained properly.
3. Never use your saw without the kerf plate.
4. Never place either hand in the blade area when the saw is connected to
the electrical power source.
5. Never attempt to stop a saw in motion rapidly by jamming a tool or other
means against the blade; serious accidents can be caused unintentionally
in this way.
6. Before using any accessory consult the instruction manual. The improper
use of an accessory can cause damage.
7. Observe the maximum speed marked on the saw blade.
8. Always wear gloves when handling a saw blade.
9. Do not use blades of larger or smaller diameter than recommended. For
the proper blade rating refer to the technical data. Use only the blades
specified in the specifications section of this manual.
10. Do not use cracked or damaged saw blades.
11. Do not use any abrasive discs.
12. Raise the blade from the kerf in the workpiece prior to releasing the switch.
13. Make sure that the arm is securely fixed when performing bevel cuts.
14. The blade guard on your saw will automatically raise when the arm is
brought down and will lower over the blade when the arm is raised. The
guard can be raised by hand when installing or removing saw blades or for
inspection of the saw. Never raise the blade guard manually unless the saw
is switched off.
15. Keep the surrounding area of the saw well maintained and free of loose
materials, e.g. swarf and cut-offs.
16. Before use, check that the motor air slots are clean and free of swarf.
17. Replace the kerf plate when worn.
18. Disconnect the saw from the mains before carrying out any maintenance
work or when changing the blade.
19. Never perform any cleaning or maintenance work when the saw is still
running and the head is not in the rest position.
20. When possible, always mount the saw on to a bench or plywood base
which is then clamped to a bench or mount the machine to a purpose
built mitre saw stand available from your local Clarke dealer.
5
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 6
SAFETY SYMBOLS
The following safety symbols are to be found on the product.
Wear eye protection
Wear ear defenders
Do not put your hand near the blade
Read instruction manual before use
Laser Radiation, Class 2 Laser: Do not stare
into the beam.
Take care not to damage the fence when using different
compound mitre angles.
6
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 7
ELECTRICAL CONNECTIONS
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230V AC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
Blue = Neutral Brown = Live
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked N or coloured Black.
• The wire which is coloured Brown must be connected to the terminal which
is marked L or coloured Red.
.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD).
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
This symbol indicates that this is a class II product and does not require
an earth connection.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
7
Page 8
Page 9
BEFORE USE
1. Remove the saw from the packaging carefully.
• The following items should be supplied with the saw. If anything is missing
contact your dealer.
1 x Work Clamp 1 x Hexagon Key (6 mm)
1 x Dust Collection Bag 2 x Workpiece Supports
216 mm Diameter 40 Tooth Cutting
Blade fitted to the C2MS210MP
255 mm Diameter 48 Tooth Cutting
Blade fitted to the C2MS250MP
BENCH MOUNTING
Holes are provided in all four feet to
facilitate bench mounting.
• Always mount your saw firmly
on a level surface to prevent
movement.
The saw can also be mounted to a
piece of 12.5 mm or thicker plywood
which can then be clamped to your
work bench or moved to other work
sites and re-clamped when required.
• When mounting your saw to a piece of plywood, make sure that the
mounting screws do not protrude from the bottom of the wood.
MITRE SAW STAND (NOT SUPPLIED)
You can also mount the mitre saw on
a purpose built stand available from
your Clarke dealer.
9
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 10
SETTING THE WORK SUPPORTS
1. Loosen the work support locking
screws.
2. With the saw upside down, slide
the work support guide rods
through the holes in the base of
the saw and secure with the
spring clips.
3. Set the saw upright.
4. Extend the work supports as
required and secure them in
place using the work support
locking screw.
5. The work support incorporates a
hinged end stop which can be
raised if required.
FITTING THE WORK CLAMP
1. Loosen the clamp support
thumbscrews.
2. Slide the work clamp post into one
of the clamp supports on either
side of the saw and tighten the
thumbscrew to lock it in place.
NOTE: When swivelling the saw to
one side the motor may
strike the clamp post.
3. Adjust the clamp to suit the
workpiece.
4. Tighten the upper thumbscrew to secure the work clamp.
10
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 11
RELEASING/LOCKING THE SAW HEAD
RELEASING
1. Press down slightly on the operating handle.
• Pull out the head locking pin to release the arm for cutting and twist it 90
to remain locked in the ‘out’ position.
LOCKING
2. Press down on the head while
pushing the guard release to the
side to release the safety catch
and lower the head.
3. Twist the head locking pin through
o
and push back in to secure
90
the head for lifting.
4. Gently release the downward
pressure on the operating handle
and allow the head to rise.
DUST EXTRACTION
This machine is provided with a dust
extraction port for connection to a
dust bag (supplied).
1. Place the dust bag over the dust
extraction port using the clip on
the neck of the dust bag.
2. Make sure the zipper on the dust
bag is closed.
3. The dust extraction port may
alternatively be connected to a
suitable extraction system using the appropriate hose (not supplied).
• The hose must have an inside diameter of 43 mm.
o
11
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 12
ADJUSTMENTS
WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE MAINS SUPPLY BEFORE PERFORMING ANY ADJUSTMENTS.
CHECK AND ADJUST THE MITRE POINTER
The saw can be set in a number of positions as determined by the mitre
locking mechanism but the pointer should read zero when making straight
cuts and remain true for other angles selected.
1. If the pointer does not indicate
zero on the mitre scale, loosen the
pointer securing screw and adjust
it as necessary.
CHECK AND ADJUST THE 90 DEGREE ANGLE STOP
1. Loosen the bevel clamp handle.
2. Press the saw head to the side to
ensure it is fully vertical and
tighten the bevel clamp handle.
3. Pull down the operating handle
until the blade just enters the kerf
plate.
12
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 13
4. Place a set square on the table
and up against the blade.
• Do not touch the extended tips of
the blade teeth with the square.
Lower the blade so as to present
as much blade surface as
possible to the set square.
If adjustment is required, proceed as
follows:
5. Use a spanner to release the stop
bolt locking nut and turn the 90°
stop bolt in or out until the blade is
at 90° to the table.
6. Loosen the set screw that secures
the pointer and adjust the pointer
as necessary to ensure the bevel
pointer indicates zero on the
bevel scale.
CHECK & ADJUST THE 45 DEGREE STOP
1. Loosen the bevel clamp handle
and lean the saw head as far to
the right as possible (i.e. at 45°).
2. Place a 45° set square on the
table and up against the blade.
NOTE: Do not touch the tips of the
blade teeth with the set
square.
3. Loosen the locking nut and turn
the 45° adjustment stop bolt in or
out until the blade is at 45° to the table as verified with the set square.
4. Adjust the bevel pointer if required as shown (in point 6) previously.
13
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 14
OPERATION
Always observe the safety instructions and applicable regulations.
BODY AND HAND POSITION
Proper positioning of your body and hands when operating the saw will make
cutting easier and safer.
• Never place your hands near the cutting area or blade.
• Hold the workpiece tightly to the table and the fence when cutting.
• Keep your hands in position until the trigger switch has been released and
the blade has completely stopped.
• Always make dry runs (without power) before cutting so that you can
check the path of the blade.
NOTE: Before beginning any cuts, make sure that the fence assembly will
not be struck by the saw blade.
SELECTING THE SPEED
The saw has two operating speeds
which are selected by the rocker
switch shown.
• Speed I is for metal
• Speed II is for wood
SWITCHING ON AND OFF
1. To start the saw, squeeze the
trigger switch.
• Allow the motor to reach full
speed before cutting.
2. To stop the saw, release the
trigger switch.
WARNING: THE BLADE WILL CONTINUE TO ROTATE AFTER THE SWITCH HAS
BEEN RELEASED.
14
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 15
DIFFERENT SAW CUTS
VERTICAL STRAIGHT CROSS CUT
1. Release the table mitre lock by
lifting the latch handle and
pressing the locking handle down.
2. Rotate the table so that the
pointer lines up with the 0° position
on the scale.
3. Release the latch handle to resecure the mitre lock.
4. Release the slide rail lock and
push the saw head back to the
rear position.
5. Retighten the slide rail lock.
6. Place the wood to be cut against
the fence.
7. Take hold of the operating handle
and press and hold the blade
guard release lever to release the
head.
8. Squeeze the trigger switch to start
the saw.
9. Lower the head, allowing the
blade to cut through the timber
and enter the kerf plate.
• Allow the blade to cut freely. Do
not force the tool.
10. After completing the cut, release
the trigger and return the head to
its upper rest position.
15
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 16
PERFORMING A SLIDING CUT
The guide rail allows cutting larger
workpieces using an out-down-back
sliding motion.
1. Release the slide rail lock.
2. Switch the saw on and pull the
saw head towards you (1).
3. Lower the saw blade (2) into the
workpiece and push the head
back (3) to complete the cut.
• Take extra care if perform sliding
cuts on small workpieces which
are tall enough to be unstable.
• Remember to lock the saw head
in the rear position when the
sliding cuts are finished.
MITRE CROSS-CUT
1. Release the table mitre lock by
lifting the latch handle and
pressing the locking handle down.
2. Move the arm around until the
pointer lines up with your chosen
position on the mitre scale.
3. Release the latch to lock the table
in your chosen position.
• The latch will engage with positive
stops at 15o, 22.5o, 30o and 45o.
• Any angle can be set by lifting the locking handle.
4. Proceed as for a vertical straight cross-cut.
NOTE: When mitering the end of a piece of wood with a small off-cut,
ensure that the off-cut is to the side of the blade with the greater
angle to the fence.
16
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 17
BEVEL CUTS
Bevel angles can be set from 45° left to vertical and can be cut with the mitre
arm set between zero and a maximum of 45° mitre position right or left.
1. Loosen the bevel clamp handle
and set the bevel to the desired
angle.
2. Tighten the bevel clamp handle
firmly.
3. Proceed as for a vertical straight
cross-cut.
• Allow the blade to cut freely. Do
not force the saw.
MITRE / BEVEL CUTS
As the number of sides changes, so do the mitre and bevel angles. The chart
below gives the cutting angles for a variety of shapes, assuming that all sides
are of equal length.
No. of sides Angle mitre or bevel
4 45°
5 36°
6 30°
7 25.7°
8 22.5°
9 20°
10 18°
COMPOUND MITRE CUTS
A compound mitre is a cut made
using a mitre angle and a bevel
angle at the same time. This is the
type of cut used to make frames or
boxes with slanting sides.
1. Set your saw to the required
angles and make a few trial cuts.
2. Practice fitting the cut pieces
together.
3. Always try cuts on a few scrap
pieces of wood to verify the
settings on the saw.
17
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 18
GROOVE CUTTING
Your saw is equipped with a thumbscrew adjuster to provide for groove
cutting.
1. Firstly, determine the depth of
your groove and subtract this
value from the thickness of your
workpiece. This will give you the
height above the table surface at
which the saw blade must be set.
2. Ideally, place a template or a
piece of wood, the same thickness as the saw blade height setting, on the
table beneath the saw blade.
3. Loosen the locking ring and screw
out the depth adjuster.
4. Lower the head so that the blade
lightly touches the template or is
at the correct height as
determined using a ruler.
5. Screw down the adjuster so that it
touches the saw body, then
tighten the locking ring.
• The saw blade is now set to cut
your groove to your set depth.
• The width of the groove will, of course, be the width of the saw blade.
However, by moving the workpiece along the table in small increments (23 mm), each time making a cut, it is possible to cut grooves to any width.
6. Before reverting to normal cutting, remember to slacken the locknut and
turn the adjuster to its normal position, allowing for the full depth of cut.
TRANSPORTING
1. Lower the head and lock it down
using the head lock pin.
2. Slide the head back and tighten
the slide rail lock.
3. Lock the head down with the
locking pin.
4. Lock the bevel clamp handle with
the saw head in the vertical
position.
5. Always lift the saw using the lifting handle.
18
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 19
THE LASER GUIDE
Your saw is fitted with a laser guide to
assist with accurate cutting.
Switch the laser on/off using the on/
off switch.
19
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 20
MAINTENANCE
WARNING: MAKE SURE THAT THE SAW IS SWITCHED OFF AND UNPLUGGED
FROM THE POWER SUPPLY BEFORE FITTING OR REMOVING THE BLADE.
WARNING: THE BLADE MUST BE RATED TO AT LEAST 7000 RPM.
CHANGING THE SAW BLADE
Only install the correct saw blade. Do not use excessively worn blades. The
maximum rotation speed of the saw must not exceed that of the saw blade.
1. Begin with the saw head in the
raised position and with the slide
rails locked.
2. Remove the spring clip holding
the blade guard operating arm to
the peg.
3. Disconnect the arm, allowing the
blade guard to be rotated back
to expose the whole blade.
4. Press and hold down the blade
lock, then using the hex wrench
supplied, undo and remove the
centre screw and washer.
• The screw has a LEFT HAND
THREAD (turn it CLOCKWISE to
undo).
WARNING: NEVER PUSH THE BLADE LOCK IN WHEN THE MOTOR IS
RUNNING.
5. Pull off the outer disc followed by the saw blade.
NOTE: You should take this opportunity to thoroughly clean parts previously
inaccessible.
6. Replace the blade, ensuring it has the correct diameter and bore.
20
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 21
• Ensure also that all parts are perfectly clean and the blades’ teeth point
down at the front as marked with an arrow on the blade.
• The blade must be rated to at least 7000 rpm.
• Spare blades are available from your local Clarke dealer.
7. Replace the outer disc and washer and secure with the centre screw,
remembering the screw has a LEFT HAND THREAD (turn it ANTICLOCKWISE
to tighten).
CLEANING
Your saw has been designed to operate over a long period of time with a
minimum of maintenance. Continuous satisfactory operation depends upon
proper care and regular cleaning.
• Keep the motor ventilation slots clear and regularly clean the motor
housing with a soft cloth.
• Regularly clean the table top.
• Regularly clean the dust collection bag.
• Avoid the use of cleaners or lubricants to maintain the tool. In particular
spray and aerosol cleaners may chemically attack the plastic lower guard.
21
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 22
TECHNICAL SPECIFICATIONS
C2MS210MP C2MS250MP
Power Supply 230V @ 50Hz
Electrical Insulation Class II
IP rating IP20
Blade Diameter 216 mm 255 mm
Blade bore 30 mm
Max. blade thickness (Kerf) 2.8 mm
Number of Teeth 40 48
Max. No Load Speed 7000 rpm
Operating Speeds 3800 (metal) /5000
(wood) rpm
Duty cycle S6 (20% - 5 mins)
Max. crosscut capacity at 90° 305 x 65 mm 305 x 90 mm
Max. mitre cut capacity at 45° 215 x 65 mm 215 x 90 mm
Max. bevel cross-cut 45° 305 x 36 mm 305 x 47 mm
Max. Compound Mitre Cut 215 x 36 mm 215 x 47 mm
Max Bevel Angle
Sound pressure (LpA) 95 dB(A)
Sound power (L
Uncertainty Factor (K) 3 dB(A)
Dimensions (W x D x H) mm
D = (carriage to rear/forward)
W = (supports extended or retracted)
H = saw head raised/lowered)
Weight 12.7 kg 15.8 kg
) 108 dB(A)
WA
D = 875 /685
W = 660/535
H = 542/345
45
3200 (metal) /4500
(wood) rpm
o
(left/right)
D = 940 / 790
W = 713 / 585
H = 622 / 362
22
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 23
DECLARATION OF CONFORMITY
23
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 24
Loading...