Clarke CAT 202, 3120519 User guide

44-PC AIR TOOL KIT

MODEL NO: CAT202

PART NO: 3120519

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC06/22 - Rev 2

INTRODUCTION

Thank you for purchasing this CLARKE Air Tool Kit.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

INVENTORY

When opening the case for the first time, check that all the items are present.
Any damage or deficiency should be reported to your CLARKE dealer
immediately.

Your CAT202 air tool kit should include the following:

AIR TOOLS

1 x ½” Reversible Ratchet Wrench

1 x Air Hammer

1 x ½” Square Drive Impact Wrench

1 x

¼” Die Grinder

1 x Blow Gun

GENERAL ACCESSORIES

• 5 x Air Inlet Adaptors (

• 1 x Oil Bottle • Tyre pressure gauge

• Tyre inflating nozzle

FOR THE RATCHET WRENCH

• 1 x 3/8 female to 1/2” male
adaptor

FOR THE AIR HAMMER:

• 1 x Flat Chisel • 1 x Pointed chisel

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

¼”male)

2

• 1 x Roll PTFE tape

FOR THE IMPACT WRENCH:

• 6 x Impact Sockets, ½” Square Drive Sizes: 9 mm, 11 mm, 14 mm, 17
mm, 22 mm, & 24 mm

• 1/2” Extension bar

FOR THE DIE GRINDER:

• 5 x Assorted Stones,
6mm (1/4”) shank

• 5 x Assorted Stones,
3mm (1/8”) shank

FOR THE BLOW GUN:

• Air Inlet Adaptor (

• 2 x Nozzles (sports equipment) • 1 x Tapered Nozzle

• 1 x Rubber nozzle

¼”female)

• 2 x wrenches
(11 and 17mm)

• 1 x 1/8” (3mm) collet

• 1 x Safety Nozzle

PRODUCT SPECIFICATIONS

IMPACT WRENCH

Min. Hose Size (ID) 3/8” (9.5mm)

Max Operating Pressure 90 psi (6.2 bar)

Air Consumption 6.5 cfm (average)

Drive size 1/2” Square

Max No Load Speed 8000 rpm @ 90psi

Max Torque 650 ft/lb (885 Nm)

Torque settings 1) - 185 ft/lbs

2) - 330 ft/lbs

3) - 650 ft/lbs

4) - In reverse - 670 ft/lbs

Air Inlet Size 1/4“BSP Female

3

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

Sound Pressure Level (LpA dB) 87 dB(A)

Sound Power Level (LwA dB) 98 dB(A)

Vibration Levels

4.35 m/s

2

(uncertainty factor K= 1.5m/s2)

Weight 2.49 kg

Wrench Dimensions (L x W x H) 197 x 190 x 68 mm

DIE GRINDER

Dimensions (L x W x H) 169 x 37 x 66 mm

Weight 0.39 kg

Collet size 1/4“and 1/8”

Air Inlet Size 1/4“BSP (female)

Operating Pressure 90 psi (6.2 bar)

Air Consumption 4 cfm (average)

No Load Speed 25000 rpm @ 90psi

Speed Settings and rpm Setting 1 - 8,300 rpm

Setting 2 - 16,000 rpm
Setting 3 - 22,000 rpm
Setting 4 - 25,000 rpm

Sound Pressure Level (LpA dB) 88 dB(A)

Sound Power Level (LwA dB) 98 dB(A)

Vibration Levels

2.9 m/s

2

4

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

AIR HAMMER/CHISEL

Maximum Operating Pressure 90 psi (6.2 bar)

Air Consumption (under load) 5 cfm

Max Blows per Min. 4500

Variable speed Trigger operated

Air Inlet Size 1/4” BSP female thread

Vibration Levels

Sound pressure level 98 dB LpA

Sound power level 111 dB LWA

(uncertainty factor K 3 dB

Dimensions (L x W x H) 130 x 42 x 153 mm

Weight 1.05 kg

Chisel size Overall length = 125 mm

10.6 m/s

Body width = 11.6 mm
Shank length = 42 mm
Shank width = 10.2 mm

2

(uncertainty factor K= 1.5m/s2)

BLOW GUN

Min. Hose Size (ID) 3/8” (9.5mm)

Max Operating Pressure 90 psi (6.2 bar)

Dimensions (L x W x H) 133 x 19 x 176 mm

Weight 0.177 kg

5

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

RATCHET WRENCH

Min. Hose Size (ID) 3/8” (9.5mm)

Max Operating Pressure 90 psi (6.2 bar)

Air Consumption 4.5 cfm (max @90psi)

Drive size 1/2” Square

Max No Load Speed 180 rpm @ 90psi

Max Torque 60 ft/lb (85 Nm)

Air Inlet Size 1/4“BSP Female

Sound Pressure Level (LpA dB) 87 dB(A)

Sound Power Level (LwA dB) 98 dB(A)

Vibration Levels

Weight 1.18 kg

Wrench Dimensions (L x W x H) 265 x 47 x 53 mm

4.35 m/s

2

(uncertainty factor K= 1.5m/s2)

GENERAL SAFETY WARNINGS

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY AND/OR DAMAGE TO PROPERTY.

WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie
long hair out of the way.

3. ALWAYS keep children & visitors away - Do not let children handle the tools.

4. DO NOT operate the tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate air tools when
you are tired or under the influence of alcohol, drugs or medication.

6

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

2. ALWAYS wear eye protectors when using the tool - Eye protection must
provide protection from flying particles/objects from the front and the side.
Ear protectors should also be worn.

3. DO NOT overreach - Keep proper footing and balance at all times.

4. DO NOT use any type of bottled gas as a source of power for this tool.

5. DO NOT connect the air supply hose with your finger on the trigger.

6. DO NOT exceed the maximum pressure for the air tools 90 psi / 6.2 bar.

7. ALWAYS check hoses for leaks and ensure that all connections are secure.

8. ALWAYS keep the air supply hose away from heat, oil and sharp edges.

9. DO NOT use the tools for any purpose than that described in this manual.

10. DO NOT fit the tools to any stand or clamping device that may damage it.

11. ALWAYS disconnect from the air supply when:

• Performing maintenance

• The tools are not in use.

• The tools will be left unattended.

• Moving to another work area.

12. DO NOT use any tool if it is defective or operating abnormally.

13. ALWAYS avoid damaging the tools by applying excessive force.

14. ALWAYS maintain the tools. Keep them clean for the safest performance.

15. Quick change couplings should not be located at the tool. They add
weight and could fail due to vibration.

16. DO NOT force or misuse the tools which will do a better and safer job at the
rate for which they are designed.

17. These tools vibrates with use. Vibration may be harmful to your hands or
arms. Stop using the tool if discomfort, a tingling feeling or pain occurs.
Seek medical advice before resuming use.

IMPACT WRENCH SPECIFIC HAZARDS

1. ALWAYS use the impact wrench as described in these instructions.

2. ALWAYS ensure the wrench is not moving and disconnected from the air

supply when changing sockets etc. Use only impact wrench sockets....DO

NOT use standard sockets.

3. ALWAYS finish tightening nuts with a torque wrench or suitable spanner to
the correct torque as recommended by the vehicle manufacturer.

4. ALWAYS avoid excessive use of the impact wrench. When tightening a nut
or bolt, only allow the wrench to impact briefly to avoid overtightening.

7

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

5. ALWAYS ensure that the socket is correctly installed before switching on.

6. ALWAYS wear suitable respiratory protection due to the possible presence
of asbestos dust from vehicle brake linings.

7. ALWAYS disconnect from the air supply when changing sockets or when
the wrench is not required for immediate use to avoid accidental starting

8. DO NOT carry the wrench by the air supply hose.

9. ALWAYS use both hands to control the wrench.

10. ALWAYS ensure the wrench has stopped before putting it down.

AIR HAMMER SPECIFIC HAZARDS

1. Only use accessories designed for use with this tool.

2. DO NOT use any of the chisels supplied as a hand struck tool.

3. DO NOT use blunt chisels which require excessive pressure and can break
from fatigue. Always use sharp tools.

4. DO NOT mis-use the tool by prising which can result in a broken chisel.

5. ALWAYS ensure there are no hidden electrical cables, gas pipes etc, which
could cause a hazard if damaged by action of the chisels.

BLOW GUN SPECIFIC HAZARDS

1. DO NOT use the blow gun if it is defective or operating abnormally.

2. ALWAYS maintain the blow gun with care. Keep it clean for the best and
safest performance.

3. DO NOT discharge this blow gun at any persons or animals.

4. DO NOT insert into any part of yours or anyone elses body.

5. DO NOT point directly at a person’s skin or at a fire.

6. DO NOT carry the blow gun by the air hose or with your finger on the
trigger.

8

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

COMPRESSED AIR REQUIREMENTS

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND COMPRESSED AIR SUPPLY.

A typical air line layout is shown below. If an automatic in-line filter/regulator is
used, it will keep the tool in good condition, but should be regularly checked
& topped up with oil. CLARKE air-line oil should be used and the lubricator
adjusted to approx 2 drops per minute.

9

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

Use only clean, dry, regulated compressed air as a power source.

Air compressors used with the tool must comply with the appropriate
European Community Safety Directives.

A build-up of moisture or oil in the air compressor will accelerate wear and
corrosion in the tool. ensure any moisture is drained from the compressor daily
and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the
hose inside diameter may need to be increased.

The air hose must be rated at least 150% of the maximum operating pressure of
the air tool.

Never exceed the maximum operating pressure for the air tool. It is
recommended that air pressure to this tools does not exceed 90 psi at the tool
when running. Higher pressures and unclean air will shorten the life of an air
tool due to faster wear and is a possible safety hazard.

10

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

BEFORE USE

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND COMPRESSED AIR SUPPLY.

1. Remove the plastic blanking plug from the air inlet connection.

2. Pour 2-3 drops of CLARKE airline oil into the oil filling port. This should be
done regardless of whether or not a lubricated air supply is to be used.

3. If required, connect an in-line mini oiler to the tool.

• A mini oiler helps to prolong the life of any air tool.

4. Connect a suitable hose as shown
or use the snap connector
supplied to connect directly to the
hose.

• PTFE tape may be useful for

sealing threaded connections

5. Connect the other end of the hose
to the compressor.

6. Turn on the air supply and check
for air leaks. Rectify any found
before proceeding.

7. If using a mini oiler, place a sheet of paper next the exhaust port and hold
the throttle open for approximately 30 seconds. The oil volume is correctly
set when a light stain of oil can be seen on the paper. Excessive oil should
be avoided.

8. Your air tool is now ready for use.

11

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

THE IMPACT WRENCH

11/2” Square Drive 4

2 Trigger 5 Air exhaust

3 Direction/Speed Control 6 Airline Inlet

¼” male inlet adaptor

FITTING THE IMPACT SOCKET

WARNING: NEVER USE STANDARD SOCKETS. THESE MAY SHATTER WITH
SERIOUS CONSEQUENCES. ONLY USE IMPACT SOCKETS DESIGNED FOR
USE WITH IMPACT TOOLS.

1. Select the impact socket you
require, which must be in good
condition and fit the tool exactly.

2. Push the socket onto the square
drive shaft as shown.

12

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

ADJUSTING THE DIRECTION AND SPEED

1. To adjust the speed, turn the switch
slowly forward until the desired
output is achieved.

• The three dots (small, medium

and large) do not denote a
specific power output but are
only for reference.

• Setting 1 (small dot) is the least

amount of power while setting 3
(large dot) is the most powerful.

• The wrench operates at maximum power in reverse. This setting is for

releasing threaded fasteners which may be tight.

NOTE: Where the torque setting is critical, the final tightening of nuts or

bolts, must be by hand using a correctly calibrated torque
wrench.

WARNING: WAIT UNTIL THE WRENCH HAS STOPPED ROTATING BEFORE
OPERATING THE FORWARD/REVERSE SWITCH.

USING THE IMPACT WRENCH

WARNING: NEVER USE STANDARD SOCKETS. THESE MAY SHATTER WITH
SERIOUS CONSEQUENCES. ONLY USE IMPACT SOCKETS DESIGNED FOR
USE WITH IMPACT TOOLS.

LOOSENING A WHEEL NUT/BOLT

1. Remove any wheel trim, before selecting the appropriate socket and
placing firmly on the square drive of the wrench.

2. With the FORWARD/NEUTRAL/REVERSE switch in the REVERSE running
position, and holding the wrench firmly in BOTH HANDS, pull the trigger. The
nut/bolt will be impacted repeatedly until it is loosened.

IMPORTANT: Release the trigger as soon as the nut begins to loosen.

3. Jack up the vehicle according to the vehicles handbook so that the wheel
is clear of the ground, then proceed to fully undo the wheel nuts/bolts.

13

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

4. Soak rusted nuts/bolts in penetrating oil, and break rust seal before twisting
off with the wrench.

WARNING: ENSURE THAT THE CORRECT SOCKET IS BEING USED FOR THE
NUTS/BOLTS ON YOUR PARTICULAR VEHICLE. AN INCORRECT SOCKET
SIZE IS LIKELY TO DAMAGE THE HEADS OF THE BOLTS/NUTS.

TIGHTENING A NUT/BOLT

1. Start the nut by hand, ensuring it is not cross threaded, then with the
appropriate socket installed on the wrench, place it on the nut/bolt.

2. With the FORWARD/NEUTRAL/REVERSE selector in the clockwise (FORWARD)
running position and holding the wrench firmly in BOTH HANDS, pull the
trigger.

3. Run each nut/bolt up in turn until it is ‘nipped’ up only - do not tighten.
When all nuts are nipped up, tighten progressively by pulling the trigger fully
and allowing the action to operate briefly to prevent overtightening.

4. ALWAYS finish tightening with a torque wrench. The weight of the vehicle
will need to be placed on the wheel to prevent it from rotating while the
nuts are tightened. Ensure the final torque applied to the nuts/bolts meets
the vehicle manufacturer’s recommendations.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air hose until the supply is isolated at a shut-off
valve.

2. Once the pressure has been isolated, disconnect the air supply hose from
the impact wrench.

3. Shut down the compressor at the end of the work session.

14

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

THE HAMMER/CHISEL

1 Retaining spring

2Trigger

3 Air Inlet

4 Male inlet adaptor

5 Chisels (flat & pointed)

FITTING THE CHISEL

1. Select which chisel is best suited to the task.

2. First remove the retaining spring
from the nose by unscrewing it.

• Use the inboard lug to gain

purchase.

3. Insert the chisel into the air
hammer as shown.

4. Replace the retaining spring.

• Use the lugs to help tighten.

15

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

USING THE AIR HAMMER

1. Hold the tool firmly, then bring the
tool towards the work at an angle
of approximately 60-70 degrees.

2. Squeeze the trigger with the chisel
in light contact with the work.

• The chisel speed is controlled by

squeezing the trigger.

3. Move slowly across the work
surface. To remove scale, rust or
other contaminants, only a light force should be required.

4. Release the trigger to stop operation, whilst maintaining contact with the
work.

5. The tool may operate briefly after the trigger is released.

NOTE: The retaining spring has a life expectancy, depending upon the

intensity of usage. It is recommended that you procure a spare
spring for use in the event of failure occurring during the course of
a particular job.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air hose until the supply is isolated at a shut-off
valve.

2. Once the pressure has been isolated, disconnect the air supply hose.

3. Shut down the compressor at the end of the work session.

16

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

THE REVERSIBLE RATCHET WRENCH

NO DESCRIPTION NO DESCRIPTION

1 Forward/Reverse Switch 4 Air Inlet port

2 Square Drive Shaft 5 Male inlet adaptor

3Trigger

SETTING THE DIRECTION OF ROTATION

WARNING: ALWAYS WAIT UNTIL THE DRIVE SHAFT HAS STOPPED ROTATING
BEFORE SETTING THE DIRECTION CONTROL.

To select the direction of rotation turn
the direction control as follows.

• For tightening bolts/nuts, turn

the direction control anti­clockwise to F (Forward).

• For loosening bolts/nuts, turn the

direction control clockwise to R
(Reverse).

17

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FITTING SOCKETS AND USING THE AIR RATCHET

1. Select the socket you require and
push it onto the square drive shaft.

• It clicks into place when secure.

2. Place the socket over the nut/bolt.

• Take care that the socket is

firmly engaged.

3. Squeeze the trigger against the
body of the tool to start.

4. Release the trigger to stop the tool.

5. Always ensure the tool has stopped before putting it down.

6. When releasing very tight fastenings initially break loose by hand. Squeeze
the trigger and the air tool will complete the job.

7. If necessary, use penetrating oil to assist in freeing off rusted fasteners.

8. When assembling, start turning fasteners by hand, then set the rotation
forward or reverse. Apply the tool gently and squeeze the trigger to tighten
with power.

9. Final tightening should be completed by hand.

THE BLOW GUN

The blow gun can be used with any of the nozzles listed on page 2.

A 13mm wrench will be required to remove the nozzle already fitted. A hose
(not supplied) will be required to connect to the tyre inflating 2-way chuck
nozzle.

The 0-50psi linear pressure gauge is for indication only and if accuracy is
required, the pressure should be checked with a calibrated pressure gauge.

18

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

THE DIE GRINDER

NO DESCRIPTION NO DESCRIPTION

1 17mm collet wrench 5 Air Exhaust Deflector

2 11mm collet wrench Air Inlet 6 Trigger

3 Grinding stones (3mm/6mm shank) 7 Male Connector

4 Speed Control 8 Collet retaining screw cap

INSTALLING THE COLLET

1. Select the grinding stone you
require.

2. Two collets of different sizes are
provided. Select whichever fits
the shank of the stone you have
chosen.

• The larger collet is already

installed in the grinder.

19

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

3. If another collet is to be used, undo the screw cap completely and pull out
the collet from the collet seat. Replace it with the new collet and screw the
cap loosely back on.

FITTING THE GRINDING STONE

IMPORTANT: Never use chipped or cracked grindstones.

1. Slip the shank of the chosen stone
into the collet and tighten the
screw cap finger tight.

2. Place the smaller of the two
wrenches over the collet seat to
stop the tool from rotating.

3. Use the larger wrench to fully
tighten the collet and grip the
stone in position as shown.

ADJUSTING THE SPEED

1. Set the tool speed by rotating the
control to one of the four settings.

• The numbers on the speed

control knob indicate the
speed setting when aligned
with the reference mark on the
air inlet +/-10%):

1

8,300 rpm

2

16,000 rpm

3

22,000 rpm

4

25,000 rpm

OPERATING THE DIE GRINDER

1. Slide the throttle locking lever
forward while squeezing the
trigger against the body of the
tool.

2. Allow the tool to reach full working
speed before presenting the
grinding stone to the workpiece.
Do not use excess pressure on the
grinding stone as this will shorten
its life.

20

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

3. Release the trigger to stop the grinder.

• The tool will continue to rotate for a short time after the trigger has

been released.

4. Always ensure the grinder has stopped before putting it down.

SETTING THE EXHAUST DEFLECTOR

The direction of the exhaust air
leaving the tool can be adjusted by
rotating the exhaust deflector.

Twist the exhaust deflector sleeve to
direct the air as required away from
the workpiece or operator.

MAINTENANCE

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE.

DAILY

1. Before use, drain water from the airline filter and compressor.

2. If no line lubricator or mini oiler is used, ensure that oil is applied to the tool
on a daily basis through the air inlet connection. Run a few drops of
CLARKE airline oil through the tool before use. It may be entered into the
tool air inlet, (ensuring the strainer is clear), or into the hose at the nearest
connection to the air supply.

3. This procedure should be
repeated after every two to three
hours of use, or at the start of the
working day.

4. Check the air inlet screen filter for
blockage and clean if necessary.

5. Keep the body of the tool clean
and free from debris

21

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

CLEANING & OVERHAUL

1. Grit or gum deposits in the tool may reduce efficiency.

2. After extensive use, remove the inlet screen filter and flush out the
mechanism with gum solvent oil or an equal mixture of air-line oil and
paraffin. Allow to dry before use.

3. If the tool still runs erratically or becomes inefficient, and the air supply is of
good quality, it may be necessary to dismantle the air motor and replace
worn or damaged parts. You may prefer to take the tool to your CLARKE
dealer if internal maintenance is required.

4. The air tool may be dismantled by unfastening the bolts and removing the
rear cover prior to replacing any worn or damaged parts.

5. While the impact wrench or air hammer is a dismantled state, it may be
desirable to grease the hammer mechanism and applying a small amount
of good quality bearing grease.

This may be better left to your CLARKE dealer.

STORAGE

If the tool is to be stored or is idle for longer than 24 hours, run a few drops of
air-line oil into the air inlet and depress the trigger in order to lubricate the
internal parts.

When not in use, the tool should be disconnected from the air supply and
stored in a dry place out of the reach of children. Avoid storing in a damp
environment.

Avoid storing air tools where the temperature is below 0oC.

PERFORMANCE

Please note that outside factors may affect the operation and efficiency of
the air tool.

These include reduced compressor output, excessive drain on the airline,
moisture ingress, restrictions in the air-line such as the use of connectors of
incorrect size or poor condition which will reduce the air supply.

Your air tool has been designed to give long & trouble free service. If, however,
having followed the instructions in this booklet carefully, you encounter
problems, take the unit to your local CLARKE dealer.

22

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION

Tool runs at normal
speed but slows down
under any load.

Tool runs slowly. Air flows
weakly from exhaust.

Tool will not run. Air flows
freely from exhaust.

1. Excessive pressure on
tool.

2. Motor parts worn.

3. Worn or sticking
mechanism due to
lack of lubricant.

1. Motor parts jammed
with gum/dirt.

2. Regulator in closed
position.

3. General airflow
blocked by dirt.

1. Motor vanes stuck
due to buildup of
foreign material.

1. Reduce the force
applied to the tool.

2. Return to CLARKE dealer
for repair.

3. Drip air tool lubricating
oil into air inlet. Allow oil
to soak moving parts
before using.

1. Examine inlet air filter for
cleanliness.

2. Adjust regulator to open
position.

3. Operate tool in short
bursts.

1. Disconnect air supply
and rotate tool assembly
manually.

2. Try operating tool in
short bursts.

3. Tap motor housing gently
with a rubber mallet.

4. Drip a few drops of air
tool lubricating oil into air
inlet to soak moving
parts.

Tool will not shut off. 1. O-rings damaged or

ill-fitting in seat.

1. Return to CLARKE dealer
for repair.

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc.

Contact your CLARKE dealer for further information or CLARKE International
Service Department on 01992 565333.

CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

23

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

COMPONENT PARTS - IMPACT WRENCH

No Description No Description

1 Main housing 22 Gasket

2 O-ring 23 Front housing

3Trigger 24Grease cap

4Pin 25Gasket

5 E-ring 26 O-ring

6Bearing 27Switch

7 Rear plate 28 Spring

8 Cylinder 29 Steel ball

9 Bolt 30 O-ring

10 Rotor 31 Rear cover

11 Spring 32 Set screw

12 Rotor blade 33 Exhaust deflector

13 Front plate 34 Cushion

14 Bearing 35 Bolt

15 Hammer cage 36 Circlip

16 Hammer dog 37 Spacer

17 Hammer pin 38 Oil seal

18 Anvil 39 Tilt valve

19 O-ring 40 Spring

20 Retainer bolt 41 O-ring

21 Bushing 42 Air inlet

24

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PARTS DIAGRAM - IMPACT WRENCH

25

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PARTS LIST & DIAGRAM -AIR CHISEL

No Description No Description

1 Main housing 11 O-ring

2 Valve seat 12 Valve stem

3 Valve plate 13 Trigger

4 End cap 14 Set pin

5 Piston 15 Air inlet

6 Cylinder 16 Pointed chisel

7 Retainer spring 17 Flat chisel

8 O-ring

9 Valve sleeve

10 Spring

26

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

COMPONENT PARTS DIAGRAM-RATCHET WRENCH

27

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

COMPONENT PARTS LIST - RATCHET WRENCH

No Description No Description

1 Main housing 25 Ring gear

2 Housing liner 26 Gear

3Trigger 27Gear pin

4 Roll pin 28 Gear seat

5 O-ring 29 Screw-on cap

6 Bushing 30 Needle bearing

7 O-ring 31 Bushing

8 Valve stem 32 Eccentric shaft

9 Spring 33 Drive bushing

10 O-ring 34 Ratchet housing

11 Screw cap 35 Ratchet yoke

12 Nipple 36 Forward/reverse knob

13 Exhaust deflector 37 Sleeve

14 Air inlet 38 Spring

15 Decorative ring 39 Washer

16 Bearing 40 Ratchet head

17 Rear plate 41 Pin

18 Rotor 42 Ratchet pawl

19 Rotor blade 43 Washer

20 Cylinder 44 Circlip

21 Set pin 45 Spring

22 Front plate 46 Steel ball

23 Bearing 47 Spring

24 Cushion 48 Steel ball

28

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PARTS LIST-DIE GRINDER

No Description No Description

1 Main Housing 21 O-ring

2 Housing liner 22 Screw

3 Bushing 23 Bearing

4 O-ring 24 Rear plate

5Trigger 25Set pin

6 Lever 26 Rotor

7 Spring 27 Rotor blade

8 Roll pin 28 Cylinder

9 Trigger pin 29 Bushing

10 Air inlet 30 Front plate

11 Spring 31 Steel ball

12 Pin 32 Bearing

13 O-ring 33 Collet seat

14 Air regulator 34 Lock ring

15 O-ring 35 Decoration ring

16 Exhaust deflector 36 Front protective cover

17 O-ring 37 Collet

18 O-ring 38 Collet jacket

19 Valve stem 39 Small wrench

20 Spring 40 Large wrench

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc.

Contact your CLARKE dealer or the CLARKE International Service Department
for further information.

A wide range of 1/2” square drive socket sets is available in the CLARKE
catalogue.

CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

29

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

COMPONENT PARTS DIAGRAM - DIE GRINDER

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

30

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

DECLARATIONS OF CONFORMITY

31

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]