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110V AIR COMPRESSOR
MODEL NO: REBEL 65
PART NO: 2320422
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC0221 REV 1
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INTRODUCTION
Thank you for purchasing this CLARKE 110V Air Compressor.
Read this manual fully before use and follow the instructions carefully. In doing
so you will ensure the safety of yourself and those around you, and you can
look forward to your purchase giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
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SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay attention
to the following safety rules.
1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do
not discharge compressed air against the skin.
2. DO NOT operate your compressor with the guard removed.
3. Repairs must only be carried out by a qualified engineer. If problems occur, contact
your Clarke dealer.
4. Before carrying out any maintenance, make sure that the pressure is released from
the air reservoir, and that the compressor is disconnected from the electrical supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the compressor.
7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.
Similarly, clean air will allow the compressor to work efficiently. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Do not touch/
remove these until the compressor has cooled down.
9. Always set the pressure regulator to the recommended setting for the tool.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
sufficient airflow and keep clear of any source of ignition.
11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.
12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and fumes.
13. Do not apply strain to electrical cables and make sure that air hoses are not kinked
or wrapped around the compressor.
14. When disconnecting air hoses or other equipment from your compressor, make sure
that the air supply is turned off at the outlet and vent all pressurised air from within
the reservoir and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Make sure that all individuals using the compressor have had the necessary training
and have read and fully understand these operating instructions.
17. Make sure that any equipment or tool used in conjunction with your compressor, has
a safe working pressure exceeding that of the compressor.
18. Be careful when transporting the compressor to prevent tipping over
19. Permanently installed systems must be installed by a competent engineer.
20. This compressor produces noise levels in excess of 70dB(A). Persons working near the
compressor must be supplied with ear protection.
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SAFETY SYMBOLS
Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.
Risk of electric shock. The compressor must be
disconnected from the mains supply before removing any
covers. Do not use in a damp environment.
Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent
reset. Do not carry the compressor while it is connected to
the power source, or when the tank is filled with
compressed air.
This compressor contains surfaces which may reach a high
temperature during operation. Never operate with the
motor housing removed.
Wear safety goggles and ear protectors when using this
compressor
This compressor produces a high sound level during
operation. Ear protection should be worn.
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ELECTRICAL CONNECTIONS
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
Connect the mains lead to a suitable 110V (50Hz) electrical supply through an
approved plug or a suitably fused isolator switch.
If using a portable 110V transformer, make sure it has a rated capacity
sufficient to take the load of the air compressor.
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ASSEMBLY
CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS
COMPRESSOR.
ATTACHING THE WHEELS
1. Slide the axle through the wheel
and hole in the wheel frame.
2. Lock the wheel in place using the
washer and nut provided.
3. Fit the cap into the position
shown.
ATTACHING THE SUPPORT FEET
Insert the support feet into the
position shown and secure using the
nut supplied.
FITTING THE HANDLE
4. Loosen the bolts on either side
and insert the handle into the
brackets as shown
5. Tighten the bolts.
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.
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BEFORE USE
Before connecting your compressor to the power supply, check the following:-
• Push down the OFF button
• Make sure that the compressor
is on level ground.
• Make sure that the supply
voltage matches the voltage
shown on the data label.
CHECK THE OIL LEVEL
1. Remove the dipstick from the oil
reservoir.
2. Ensure the oil level is between the
min and max marks on the
dipstick.
• Only use SAE30 compressor oil,
available from your Clarke
dealer Part No. 3050801.
• Take care not to fill above the
maximum mark.
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OPERATION
If the compressor has not been used for more then 24 hours, open the drain
valve (on the bottom of the reservoir) and drain any condensate which has
collected. See page 11.
MOVING THE AIR COMPRESSOR
• Stop the compressor and disconnect it from the power supply
before you move it.
• Always use the handle.
• Do not lift by (or put strain on) valves or hoses.
ATTACHING AIR TOOLS
WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.
1. Attach the air hose to the outlet
valve.
2. Attach the air tool to the other
e
nd of the air hose.
3. Turn the outlet valve handle to the
on position.
NOTE: The outlet valve is shown
without the air hose fitted for
clarity.
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TURNING THE COMPRESSOR ON
1. Plug the compressor into the power supply.
2.
Lift the On/Off button.
• The compressor will operate
until the reservoir is fully
pressurised. It will then shut
down.
• The compressor will start up
again when the pressure in the
reservoir decreases.
CHECKING THE SAFETY VALVE
To make sure that the safety valve works correctly.
1.
Twist the knurled part of the safety
valve.
• Air will be released before the
valve
springs back to the closed
position.
2. If the valve does not operate in
this way, do not use the
compressor. The compressor must
be repaired by a qualified service
agent.
WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE.
SETTING THE OUTLET PRESSURE
1. Use the pressure regulator to set
the outlet pressure.
• Turn clockwise to increase the
pressure.
• Turn counterclockwise to
decrease the pressure.
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REMOVING TOOLS FROM THE AIR HOSE
WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.
1. Push down on the On/Off button
to stop the compressor.
2. Turn the outlet valve handle to the
off position.
3. Operate the tool to depressurise
th
e air hose.
4. Disconnect the tool from the hose.
TURNING THE COMPRESSOR OFF
1. Follow steps 1-3 in “Removing Tools
From The Air Hose” above.
2. Disconnect the compressor from
the power supply.
3. Slowly open the outlet valve to
depress
• You will hear a hissing sound as
4. Do not leave the compressor
unattended if the reservoir is pressurised.
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urise the reservoir.
the reservoir dep
ressurises.
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DRAINING THE RESERVOIR
CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND
BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE.
1. Turn the compressor off and disconnect from the power supply.
2. The drain valve is located on the bottom of the tank.
3. Put a container below the drain valve to collect the condensate.
4. Open the drain valve slowly.
• Condensation will drain from the reservoir.
5. Close the drain valve when the reservoir has fully drained.
RESET BUTTON
This compressor has a thermal
overload device.
If the motor gets too hot, the thermal
overload device cuts the power
which prevents damage to the motor.
If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button.
If you start the compressor and the
overload cutout operates again, stop
the compressor and disconnect from the power supply and have your
compressor examined by a qualified service agent.
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MAINTENANCE
WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM
THE ELECTRICAL SUPPLY BEFORE CARRYING OUT ANY MAINTENANCE.
DRAIN THE RESERVOIR (DAILY)
After use, always open the drain valve to make sure that any condensate is
drained off.
Keep the cooling fins clear of dust if the machine is being used in a dirty
workplace.
CHECK OIL (DAILY)
Ensure the oil level is between the min and max marks on the dipstick. See
“Check the Oil level” on page 7 and top-up if necessary - (use Clarke SAE30
compressor oil, available from your local dealer).
CLEAN THE AIR FILTER (MONTHLY)
The air filter must be examined monthly, more often in dusty conditions,
1. Pull the filter away from the
compressor.
2. Pull out the sponge filter element.
3. Clean the filter using a soft brush.
• If necessary, the filter can be
car
efully cleaned in warm
soapy water.
• Rinse and let the filter dry
completely before refitting.
• If the filter or filter element is damaged, you must replace it.
4. Reassemble the filter and refit it to
the compressor using the securing bolt.
CAUTION: NEVER OPERATE THE COMPRESSOR WITHOUT THE SPONGE
FILTER FITTED, AS FOREIGN MATTER COULD SERIOUSLY DAMAGE THE
INTERNAL COMPONENTS. IF DAMAGED, THE FILTER SHOULD BE
REPLACED.
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REPLACING THE OIL
After the first 100 hours use, replace
the oil using Clarke SAE30 compressor
oil. Then replace the oil after every
500 hours of operation or every 6
months.
To empty the oil from the machine,
remove the oil drain plug from the
crankcase.
CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS)
If the reservoir pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check;
1. Make sure that the reservoir is not
under pressure and the
compressor is switched OFF.
2. Examine the non-return valve,
and replace the gasket and valve
if nece
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ssary.
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SPECIFICATIONS
REBEL 65
Part Number 2320422
Max Pressure 10 Bar
Voltage 110 VAC (50Hz)
Air Displacement 250 l/min
Receiver Capacity 50 L
Guaranteed Sound Power Level 97 dB(A)
Weight 32.4 kg
Please note that the details and specifications contained herein, are correct
the time of going to print. We reserve the right to change specifications at
at
any time without prior notice.
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TROUBLESHOOTING
CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU
ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER.
PROBLEM PROBABLE CAUSE REMEDY
The compressor
has stopp
and does not
start.
The compressor
does not
the set pressure
and overheats.
Compressor
does not
Air leaking from
the non
valve when the
compressor is
not running.
Air pressure from
the r
not adjust.
The compressor
is very
makes a
metallic
knocking sound.
ed
reach
start.
-return
egulator will
noisy and
Bad electrical
connections.
Overload cutout switch
s tripped.
ha
Motor windings burnt out. 1. Contact your Clarke dealer
Compressor head gasket
blown or valve broken.
The reservoir has already
fully pressurised.
Faulty non-return valve. 1. Drain receiver completely
The diaphragm within the
regulator body is broken.
Compressor damaged
and needs overhaul.
1. Check electrical
connections.
2. Clean and tighten if
necessary.
1. Switch off and wait approx
5 minutes.
2. Press the reset button and
switc
for a re
1. Return the machine to your
nearest service agent.
1. Open drain valve to expel
air. Compressor should start
again when pressure
reduces.
of air.
2. Remove the valve end
plug,
3. Carefully clean the valve
seat and the gask
4. Reassemble.
1. Replace regulator.
1. Return the machine to your
nearest service agent.
h on again.
placement motor.
et
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PARTS LIST - COMPRESSOR
No Description Part No No Description Part No
1 END COVER FN116CN0025 24 AIR FILTER HOUSING FN017082002
2 BOLT FN114006024 25 INLET FILTER ASSY FN317082000
3 PLUG/DIPSTICK FN012089000 26 FILTER ELEMENT FN017082001
4 CRANKCASE
GAS
KET
5 CRANKSHAFT FN116CN0017 28 SEALING RING FN010132000
6 CRANKCASE FN116120006 29 MOTOR ROTOR FN116093005
7 CONNECTING ROD FN116121005 30 OVERLOAD CUTOUT FN0080055000
8 CIRCLIP FN015001000 31 VA LVE G A S KE T FN116CN0051
9 GUDGEON PIN FN116022040 32 BEARING FN033005000
10 PISTON FN116022004 33 REAR COVER FN116120007
11 PISTON RINGS FN216022002 34 FAN FN116120008
12 PISTON ASSY FN416022004 35 CIRCLIP FN015083000
13 O-RING FN010133000 36 LONG BOLT FN014002128
14 CYLINDER BODY FN116CN0015 37 HOUSING FN116NC0003
15 SCREW FN014013031 38 SAFETY VALVE FN011000183
16 NUT FN014003001 39 VA LV E BL AD E FN116022038
17 SCREW FN014013021 40 NUT FN1611900100
18 CYLINDER HEAD FN116CN0013 41 SCREW FN014013024
19 O-RING FN010130000 42 O-RING FN010072000
20 MANIFOLD FN016NC1004 43 VA LV E P L ATE FN116CN0030
21 BOLT FN014001075 44 HEAD GASKET FN116120014
22 CYL GASKET
23 CONDENSER FN009200035 46 STATOR FN316CN1601
FN116120016 27 BEARING FN033082000
FN116NC0006 45 GASKET SET FN216CN0002
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DECLARATION OF CONFORMITY
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DECLARATION OF CONFORMITY
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