Page 1
24L AIR COMPRESSOR
MODEL NO: RANGER 7/240
PART NO: 2242000
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0620 - ISS 4ORIGINAL INSTRUCTIONS
Page 2
INTRODUCTION
Thank you for purchasing this CLARKE 24L Air Compressor.
Please read this manual fully before use and follow the instructions carefully. In
doing so you will ensure the safety of yourself and those around you, and you
can look forward to your purchase giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
2
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 3
SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay attention
to the following safety rules.
1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do
not discharge compressed air against the skin.
2. DO NOT operate your compressor with the guard removed.
3. Repairs must only be carried out by a qualified engineer. If problems occur, contact
your Clarke dealer.
4. Before carrying out any maintenance, make sure that the pressure is released from
the air reservoir, and that the compressor is disconnected from the electrical supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the compressor.
7. DO NOT operate in wet or damp conditions. Keep the compressor dry at all times.
Similarly, clean air will allow the compressor to work efficiently. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Do not to touch
these until the compressor has cooled down.
9. Always set the pressure regulator to the recommended setting for the tool.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
sufficient airflow and keep clear of any source of ignition.
11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.
12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and fumes.
13. Do not apply strain to electrical cables and make sure that air hoses are not kinked
or wrapped around the compressor.
14. When disconnecting air hoses or other equipment from your compressor, make sure
that the air supply is turned off at the outlet and vent all pressurised air from within
the reservoir and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Make sure that all individuals using the compressor have had the necessary training
and have read and fully understand these operating instructions.
17. Make sure that any equipment or tool used in conjunction with your compressor, has
a safe working pressure exceeding that of the compressor.
18. Be careful when transporting the compressor to prevent tipping over
19. Permanently installed systems must be installed by a competent engineer.
20. These compressors produce noise levels in excess of 70dB(A). Persons working near
the compressor must be supplied with ear protection.
3
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 4
SAFETY SYMBOLS
Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.
Risk of electric shock. The compressor must be
disconnected from the mains supply before removing any
covers. Do not use in a damp environment.
Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent
reset. Do not carry the compressor while it is connected to
the power source, or when the tank is filled with
compressed air.
This compressor contains surfaces which may reach a high
temperature during operation. Never operate with the
motor housing removed.
Wear a safety goggles and ear protectors when using this
compressor
This compressor produces a high sound level during
operation. Ear protection should be worn.
4
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 5
ELECTRICAL CONNECTIONS
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yel low)
WARNING! Read these electrical safety
before connecting the product to the mains supply.
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth
If the colours of the wires in the power cable do not agree with the markings
on the plug:
• The BLUE wire must be
connected to the
terminal which is
marked N or coloured
black.
• The BROWN wire must
be connected to the
terminal which is
marked L or coloured
red.
• The YELLOW AND
GREEN wire must be
connected to the terminal which is marked E or or coloured green.
We strongly recommend that this machine is connected to the mains supply
through a Residual Current Device (RCD)
If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.
instructions thoroughly
5
Page 6
ASSEMBLY
ATTACH THE WHEELS
Use a suitable spanner to attach the
wheels to the compressor.
Use the washers and spring washer in
the positions shown.
ATTACH THE SUPPORT FOOT
Insert the support foot into the
position shown.
FIT THE AIR FILTER
1. Remove the travel plug.
2.
Screw the air filter into position.
• The air filter must be hand tight
only.
6
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 7
FIT THE OIL FILLER CAP
1. Remove the travel plug.
2. Insert the oil filler cap.
MOVING THE AIR COMPRESSOR
CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS
COMPRESSOR.
• Stop the compressor and disconnect it from the power supply
before you move it.
• Always use the handle.
• To prevent damage, do not lift by (or put strain on) valves or hoses.
7
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 8
BEFORE USE
Before connecting your compressor to the power supply, check the following:-
• Set the ON/OFF switch to the
OFF position (pushed down).
• Make sure that the compressor
is on level ground.
• Make sure that the supply
voltage matches the voltage
shown on the data label.
CHECK THE OIL LEVEL
1. Make sure that the oil level is half
way up the oil sight glass.
2.
If not, remove the oil cap and
add oil to the reservoir.
• Only use SAE30 compressor oil,
available from your Clarke
dealer Part No. 3050801
8
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 9
OPERATION
If
the compressor has not been used for more then 24 hours, open the drain
valve (on the bottom of the reservoir) and drain any condensate which
has collected. See page 11.
ATTACHING AIR TOOLS
WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU
READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT
THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.
1. Attach the air hose to the ¼" BSP
outlet valve.
2. Attach the tool to the end of the
air hose.
3. Turn the outlet valve handle to the
on position.
NOTE: The outlet valve is shown
wit
hout the air hose fitted for
clarity.
TURNING THE COMPRESSOR ON
1. Plug the compressor into the
power supply.
2. Lift the On/Off button.
• The compressor will operate
until the reservoir is fully
pressurised. It will then shut
down.
• The compressor will start up
again when the pressure in the
reservoir decreases.
9
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 10
SET THE OUTPUT PRESSURE
When viewed from the front, the left hand outlet valve is adjustable. The right
hand outlet valve will only supply the full reservoir pressure and is not
adjustable.
1. Use the pressure regulator to set
the output pressure of the left
hand outlet valve.
• Turn clockwise to increase the
press
ure.
• Turn counterclockwise to
decrease the pressure.
GAUGES
1. The reservoir pressure gauge
shows the current pressure in the
reservoir
2. The outlet pressure gauge shows
the ‘user
can be adjusted as shown above.
.
set’ outlet pressure. This
REMOVING TOOLS FROM THE AIR HOSE
WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU
REMOVE OR REPLACE A TOOL.
1. Push down on the On/Off button
to stop the compressor.
10
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 11
2. Turn the outlet valve handle to the
off position.
3. Operate the tool to depressurise
the ai
r hose.
4. Disconnect the tool from the hose.
TURNING THE COMPRESSOR OFF
1. Follow steps 1-3 in “Removing Tools
From The Air Hose” above.
2. Disconnect the compressor from
the power supply.
3. Slowly open one of the outlet
valves to depr
• You will hear a hissing sound as
the reservoir depress
4. Do not leave the compressor
unattended if the reservoir is pressurised.
essurise the reservoir.
urises.
DRAINING THE RESERVOIR
CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND
BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE.
1. Turn the compressor off and
disconnect from the power
ply.
sup
2. Put a container below the drain
valve to collect the condensate.
3. Open the drain valve slowly.
• Condensation will drain from
the reservoir
4. Close the drain valve when the
reservoir has
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
.
fully drained.
11
Page 12
RESET BUTTON
This compressor has a thermal
overload device.
If the motor gets too hot, the thermal
overload device cuts the power
which prevents damage to the motor.
If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button.
If you start the compressor and the
overload cutout operates again, stop
the compressor and disconnect from the power supply and have your
compressor examined by a qualified service agent.
12
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 13
MAINTENANCE
DRAIN THE RESERVOIR (DAILY)
After use, always open the drain valve to make sure that any condensate is
drained off.
CLEAN THE AIR FILTER (MONTHLY)
The air filter must be examined monthly, more often in dusty conditions,
1.
Remove the filter cover from the
compressor.
2. Remove the filter cover from the
filter.
3. Remove the filter from the filter
cover.
4. Clean the sponge and the filter
cover using a
• If necessary, the filter can be
carefully cleaned in warm
soapy water.
• Rinse and let the filter dry
completely before refitting.
5. Make sure that the filter and filter cover are replaced into position.
• If the filter is damaged, you must replace it.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
soft brush.
13
Page 14
CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS)
If the reservoir pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check,
1. Make sure that the reservoir is not
under pressure and the
essor is switched OFF and
compr
disconnected from the power
supply.
2. Examine the non-return valve,
and replace the gasket and valve
if necessary.
SPECIFICATIONS
Max Pressure 8 Bar
Vo lt ag e 230 VAC (50 Hz)
Air Displacement 7.5 CFM
Receiver Capacity 24 L
Fuse Rating 13 A
Dimensions (L x W x H) 545 x 310 x 590 mm
Guaranteed Sound Power Level 93 dB(A)
Weight 24 kg
Please note that the details and specifications contained herein, are correct at
the time of going to print. We reserve the right to change specifications at any
time without prior notice.
14
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 15
TROUBLESHOOTING
CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU
ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER.
PROBLEM PROBABLE CAUSE REMEDY
The compressor
has stoppe
does not start.
The compressor
doe
the set pressure
and overheats
easily.
Compressor does
start.
not
Air leaking from
the non
valve when the
compressor is not
running.
Air pressure from
the r
not adjust.
The compressor is
very noisy and
makes a metallic
knocking sound.
d and
s not reach
-return
egulator will
Bad electrical connections. 1. Check electrical connections.
2. Clean and tighten if necessary.
Overload cutout switch has
trippe
d.
Motor windings burnt out. 1. Contact your Clarke dealer for
Compressor head gasket
own or valve broken.
bl
The reservoir has already fully
pressurised.
Faulty non-return valve. 1. Drain receiver completely of
The diaphragm within the
regulator body is broken.
Compressor damaged and
eds overhaul.
ne
1. Switch off and wait approx 5
minutes.
2. Press the reset button and
sw
a replacement
1. Return the machine to your
nearest service agent.
1. Open drain valve to expel air.
Compressor should start again
when pressure reduces.
air
2. Remove the valve end plug,
3. Carefully clean the valve seat
and
4. Reassemble.
1. Replace regulator
1. Return the machine to your
nearest service agent.
itch on again.
motor.
.
the gasket
15
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 16
Page 17
PARTS LIST
NO DESCRIPTION
1 Bolt M8x105
2 Cylinder Head
3 Air Filter
4 Cylinder Seals
5 Valve Plate
6 Valve Plate Gasket
7 Valve Cl a c k
8 Pin
9 Cylinder
10 Cylinder Gasket
11 Gas Ring
12 Oil Ring
13 Piston
14 Piston Pin
15 Circlip
16 Breath Pipe
17 O Circlip
18 Bolt M5x16
19 Crank Case Cover
20 Oil Leveler
21 Bolt M6x10
22 O Circlip
23 Rubber Gasket
24 Conncting Rod
25 Hex Bolt M8x22 (Left)
26 Crank 20
27 Crank Case
28 Sealing Ring
29 Brearing 6204
30 Stator
31 Rotor
32 Brearing 6202
33 Wave Washe r
34 Motor Cover
35 Bolt M5x105
NO DESCRIPTION
36 Wind Leaf
37 Circlip
38 Connector
39 Fan Cover
40 Nut M8
41 Flap
42 Capacitance
43 Thermal Protector
44 Bolt M5x12
45 Nut M8
46 Umilateralism
47 Release Pipe ?6.5
48 Bolt M8x25
49 Discharge Pipe
50 Nut M10
51 Spring
52 Washer
53 Wheel
54 Wheel Shaft
55 Drain Plug
56 Washer Foot
57 Tank
58 Stem Rp1/2
59 Power Cord
60 Nut Rp1/2
61 Quick Couplers
62 Regulator Valve
63 Safety Valve
64 Pressure Gauge
65 Pressure Switch
17
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 18
DECLARATION OF CONFORMITY
18
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 19
DECLARATION OF CONFORMITY
19
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 20
Loading...