Clarke MONZA, 1498500 User guide

AIR COMPRESSOR KIT 230V

MODEL NO: MONZA

PART NO: 1498500

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0321 - rev 1

INTRODUCTION

Thank you for purchasing this CLARKE Air Compressor kit.

The Monza is designed to be used for compressed-air driven tools which can
be driven with an air volume of up to approx 180 L/min (e.g. tyre inflator, blow
gun and paint spray guns such as the CLARKE JSC spray gun etc). A suitable
CLARKE male adaptor will need to be obtained.

Before attempting to operate the product it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the product giving you long and satisfactory service.

SPECIFICATIONS

Model Monza

Part No 1498500

Power supply 230 V / 50 Hz

Dimensions (L x W x H) 435 x 340 x 140 mm

Ingress Protection class IP20

Insulation class II

Weight 5.77 kg

Duty cycle S3 /15% (1.5 min on/8.5 min off)

Extending cable length 5.3M

Gauge maximum pressure 12 Bar/170 psi

Max working pressure 8 Bar/116 psi

Max flow rate 180L/min (6.35 CFM)

Operating temperature

Sound power level 93.7 dB LwA

Sound pressure level 77 dB LpA

Guaranteed Sound Power Level 97 dB LwA

+5

o

+40oC

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GENERAL SAFETY WARNINGS

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF
FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO USE
THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.
Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating a power tool.
Distractions can cause loss of control.

3. The compressor should only be used in areas with adequate ventilation
and should not be exposed to heat or used near flammable substances

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense
when operating the compressor. DO NOT use the compressor while you are
tired or under the influence of medication, drugs or alcohol. A moment of
inattention can result in personal injury.

2. ALWAYS use eye protection when operating compressed air equipment,
and ensure that others in the work area are protected from flying particles
from the front and from the side.

3. ALWAYS protect yourself against electric shock. Never operate the
compressor in wet or damp locations.

4. NEVER over-reach. Keep your proper footing and balance at all times to
enable better control of the compressor in unexpected situations.

5. NEVER attempt any complex repairs yourself. If you have a technical
problem contact your local CLARKE dealer.

6. ALWAYS store the compressor out of reach of children.

7. ALWAYS protect your hearing. Ear protection should be worn when
operating this compressor.

8. NEVER direct the air stream at people or animals as injury may result.
Compressed air can cause soft tissue damage and propel dirt and other
particles at high speed.

9. NEVER insert your fingers or other objects inside the motor housing. NEVER
operate the compressor without the cover in place.

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GENERAL MACHINE USE AND CARE

1. Prior to use, all operators should become familiar with the instructions in this
booklet especially the ON/OFF switch for emergency stopping.

2. ALWAYS maintain the compressor with care and keep it clean for best /
safest performance.

3. NEVER use this compressor if any part is damaged. Have it inspected and
repaired by your CLARKE dealer.

4. NEVER attempt to modify the air compressor, fittings or attachments in any
way. Doing so will invalidate the guarantee and could result in personal
injury.

5. NEVER abuse the power cable. NEVER pull on the cable when removing
the plug from the socket, or lift the compressor by the power cable.

6. ONLY use extension leads that are of an appropriate power rating and
suitable for the work environment. Extension leads must have an earth
connection. Inspect the extension lead regularly and replace if damaged.

7. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses
with a rated pressure of 8 bar or more should be used. NEVER attempt to
repair damaged hoses.

8. NEVER abuse the compressor by standing on it.

AIRLINE HOSES

1. ALWAYS ensure that equipment or power tools used in conjunction with the
compressor have a safe working pressure exceeding that of the machine.

2. ALWAYS keep the air hose away from any attached power tools and
ensure that the operator is not restricted by the length of the hose.

3. ALWAYS take care when a long air hose is required in the work area as it
presents a trip hazard. Coil the hose away as soon as the job is finished.

4. ALWAYS avoid kinking or trapping the air hose. ALWAYS replace damaged
hoses and never attempt a repair if a leak is detected.

5. NEVER abuse hoses or connectors. NEVER carry an air tool by the hose, or
yank it to disconnect from the air supply. Keep hoses away from heat, oil
and sharp edges. Check hoses for leaks or worn condition before use and
ensure that all connections are secure.

6. ALWAYS ensure that the air supply is turned off at the machine outlet and
any air pressure vented from within the compressor and any attached
equipment when disconnecting air hoses or other equipment.

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AIR COMPRESSOR SAFETY INSTRUCTIONS

1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE:
This compressor should only be used in an ambient temperature of

between +5

2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS
OPERATING ABNORMALLY: If the compressor operates unusually or makes
strange noises, switch off immediately. Arrange repairs with your nearest
CLARKE dealer.

3. BREATHING QUALITY AIR: This compressor should not be used to supply
breathing quality air.

4. AVOID UNINTENTIONAL STARTING: DO NOT move the compressor when it is
connected to the mains power supply.

5. BEFORE EACH USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGE:
NEVER use the compressor if it has been damaged in any way. Have the
compressor repaired by a qualified service engineer. DO NOT use the
compressor if the On/Off switch does not operate correctly.

6. KEEP THE MOTOR AIR VENTS CLEAR: Keep the motor air vents clear and free
from dust. Wipe regularly to maintain an adequate supply of air and avoid
using in dusty conditions.

7. OPERATE THE COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the
mains supply voltage is the same as the voltage shown on the label.

8. When using the compressor for spray painting:

• DO NOT work in enclosed areas or near naked flames.

• Ensure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

• ALWAYS check the safety data sheets for substances being sprayed &
ensure manufacturer’s instructions are followed.

9. TAKE CARE WHEN USING THIS COMPRESSOR TO INFLATE SMALL, LOW-
PRESSURE OBJECTS: Items such as children's toys or footballs can explode if
over-inflated.

10. NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF
AT THE MAINS SUPPLY: ALWAYS use the On/Off switch on the compressor
first.

o

C and +40oC. (NEVER use below freezing temperatures).

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SAFETY SYMBOLS

The following safety symbols are shown on the product and/or it’s packaging.
Please read all of the safety and operating instructions carefully before using
this product.

Read this instruction booklet carefully before positioning,
operating or adjusting the compressor.

Safety goggles should be worn

Ear defenders should be worn.

This compressor produces a high sound level during operation.
Ear protection should be worn.

Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent reset.
Do not carry the compressor while it is connected to the power
source.

Risk of electric shock. The compressor must be disconnected
from the mains supply before removing any covers. Do not use
in a damp environment.

This compressor should never be stopped suddenly by
unplugging from the mains supply. This increases the risk of
accidental startup.

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 10 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.

Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE

If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.

•The Blue wire must be connected to the terminal marked N or coloured Black.

•The Brown wire must be connected to the terminal marked L or coloured Red

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

This symbol indicates that this is a Class II product, and does not
require an earth connection.

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OVERVIEW

1 Power cable 8 Base for triple adaptor

2On/Off switch 9Dust blowing nozzle

3 Carrying handle 10 Basketball needle

4 Air hose with quick lock coupling 11 Bicycle tyre adaptor

5 Compressed air pistol 12 Balloon adaptor

6 Pressure gauge 13 Large adaptor

7 Triple adaptor

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PREPARATION FOR USE

WARNING: BEFORE USING THE COMPRESSOR, MAKE SURE THAT YOU
HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS.

UNPACKING

After removing the compressor from its packaging, check that it has not been
damaged in transit. Report any damage immediately to the dealer where the
item was purchased.

POSITIONING THE COMPRESSOR

1. Position the compressor near the point of work.

2. Avoid long air lines and extension cables if possible.

3. Make sure that the intake air is dry and dust free.

4. DO NOT use the compressor in a damp or wet room. The compressor should
only be used with good ventilation and an ambient temperature from

o

+5

C to 40oC). There must be no dust, acids, vapours, explosive gases or

flammable gases in the room.

5. NEVER use the compressor in areas where work is conducted with sprayed
water.

This compressor should be positioned on a stable, flat surface. If placed on a
shelf or raised off the ground, it should be secured appropriately to prevent it
from falling off during use.

6. DO NOT cover the compressor. Always position it with good all-round air
ventilation.

7. When moving the compressor;

• ALWAYS use the handle

• DO NOT lift by (or place a strain on) the airline fittings or hoses

• ALWAYS ensure it is switched off and disconnected from the power supply

CONNECTION AND START UP

1. Ensure the ON/OFF switch is in the OFF “O” position, then plug in the
compressor and switch ON at the mains supply.

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2. Connect either the tool supplied, or another power
tool of your choice using the plug-in connector.
Connect the desired adaptor as shown.

3. Insert the nipple of the air tool into the quick-lock
coupling of the air hose.

• The quick-lock sleeve will spring forward
automatically connecting the accessory.

4. To disconnect the air tool, pull back the sleeve on
the quick-lock coupling and remove the tool.

.

WARNING: BEFORE CONNECTING ANY AIR TOOL, MAKE SURE YOU HAVE
READ AND FULLY UNDERSTOOD THE MANUFACTURER’S INSTRUCTION
BOOKLET FOR THE AIR TOOL BEING USED. ALSO ENSURE THAT THE AIR
TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

Keep your hands well away from the air being expelled. Remember,
compressed air is DANGEROUS

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OPERATING

SWITCHING ON AND OFF

1. To switch the compressor on, set the rocker switch to
the ON “I” position.

2. If the task is completed run the attached air tool until
no compressed air remains in the hose.

3. To switch the compressor off, set the rocker switch to
the OFF “O” position

INFLATING

INFLATING TYRES

1. Attach the gun to the compressed air hose.

• When inflating tyres with normal “Schrader” valves, no
adaptors need to be fitted to the rubber hose.

• Presta valves require the adaptor to be screwed onto the
valve before attaching the rubber hose of the air gun.

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2. Connect the rubber hose of the air gun to the
tyre by pressing the end of the hose onto the
tyre valve while holding down the hose tab.

3. Release the valve connector. The hose will now
be connected to the tyre valve.

4. To inflate the tyre, hold down the trigger of the
air gun.

5. After a short time, release the trigger and
check the tyre pressure by referring to the pressure
gauge.

6. Avoid inflating the objects above the recommended
inflation pressure. This could lead to damage and /or
injuries.

7. If the tyre pressure is too high, it can be
reduced with the integrated release valve.

• Refer to the owners manual for the car/bicycle
to confirm the correct tyre pressure required.

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INFLATING OTHER ITEMS

1. The compressor kit is supplied with a variety of adaptors that can be fitted
to the rubber hose. These adaptors (shown on page 8) are suitable for
different valves that are often used on inflatable items.

2. Adaptor (11) is used for footballs, basketballs etc.

3. Adaptor (12) is used for rubber dinghies, inflatable
small swimming pools and air beds.

4. Adaptor (8) is used for bicycle tyres with “Presta”
valves.

ATTACHING INFLATION ADAPTORS TO THE RUBBER HOSE

1. Push the selected adaptor into the rubber hose
while pressing the hose tab.

2. Once it is inserted, release the hose tab.

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3. Turn the adaptor in a clockwise direction to
secure it in place.

BLOW GUN

1. To use the air gun as a blow gun, first unscrew
and remove the rubber hose.

• The blower nozzle can then be screwed into
the gun.

2. By varying the pressure on the trigger you can control
the amount of compressed air released through the
nozzle.

IMPORTANT: The operator is advised to wear eye
protection when using the blow gun. Take care not to
blow dirt or other loose particles towards yourself or other
persons.

The blower nozzle adaptor is useful for blowing dust out of
hollow spaces or hard to reach areas such as vents in
electrical items or between the keys of a keyboard. It is
also useful for cleaning soiled equipment.

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MAINTENANCE

CLEANING

Ensure the compressor is disconnected from the power supply before
cleaning. Keep the compressor free of dirt and dust as far as possible. Wipe
with a clean cloth or blow it down with compressed air at low pressure.

If cleaning is required, use a damp cloth and some soft soap. Never use
cleaning agents or solvents as these may be aggressive to the plastic parts.
Ensure that no water can get into the interior of the compressor.

ALWAYS disconnect the hose and any spraying tools from the compressor
before cleaning.

STORAGE

Store the power cable and hose inside the compressor storage compartment,
taking care not to kink the hose or catch the leads.

Disconnect the mains plug and ventilate the compressor and any connected
pneumatic tools. Store the compressor in a dry location.

FAULTFINDING

SYMPTOM PROBLEM SOLUTION

The compressor
does not start.

The compressor
starts but there is
no pressure

The compressor
starts but the tools
do not start.

No power supply.
Outside temperature is too
low.
Motor is overheated.

The non-return valve leaks.
The seals are damaged

The hose connections have
a leak.
A quick-lock coupling has a
leak.

Check lack of power supply.
Only use at acceptable
environmental temperatures.
Leave unit to cool down.

Return to your dealer for
repair.

Check the hose and replace
if necessary
Check the coupling and
replace if necessary.

In the event that any of the above situations arise, requiring the dismantling
and overhaul of the compressor, contact your CLARKE International Service
Department on 020-8988-7400.

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PARTS DIAGRAM

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PARTS LIST

No Description No Description

1 Stopper 16.10 Circlip

2 Screw 16.11 Plain washer

3 On/off switch 16.12 Bearing

4 Capacitor 16.13 Bearing

5 Lower cover 16.14 Crankshaft

6 Cable clamp 16.15 Belt

7 Screw 16.16 Screw

8 Power cable and plug 16.17 Piston

9 Terminal 16.18 Piston ring

10 Cable gland 16.19 Connecting rod

11 Screw 16.20 Fan

12 Air filter 16.21 Plain washer

13 Wire 16.22 Screw

14 Wire 16.23 Tie

15 Relief valve 17 3-way connector

16 Pump assembly 18 Nut

16.1 Screw 19 Aluminium pipe

16.2 Cylinder head 20 Hose clip

16.3 Cylinder head gasket 21 Hose

16.4 Valve plate 22 Upper cover

16.5 Al. gasket 23 Inflating gun tube

16.6 Valve 24 Inflating gun

16.7 Valve plate gasket 25 Plastic kits

16.8 Cylinder 26 Six-piece kits

16.9 Motor

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GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

By purchasing this product, the customer is taking on the obligation
to comply with current WEEE regulations.

This means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws
governing Waste Electrical and Electronic Equipment (WEEE) at a recognised
disposal facility.

This product contains valuable raw materials. Metal products should be taken
to your local civic amenity site for recycling of metal products.

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DECLARATION OF CONFORMITY

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