Claas Agri Service Manual

Contents

PARTICULARS

INTRODUCTION 1 CLAAS DOMINATOR 100 -105 2 CLAAS DOMINATOR 56 - 66 2 CLAAS DOMINATOR 58 3 CLAAS DOMINATOR 68 3 CLAAS DOMINATOR 76 4 CLAAS DOMINATOR 78 4 CLAAS DOMINATOR 80 - 85 5 CLAAS DOMINATOR 86 5 CLAAS DOMINATOR 96 6 CLAAS DOMINATOR 98 S/SL 6 CLAAS MATADOR 7 CLAAS MERCATOR S70-75 7 CLASS MERCUR 8 CLAAS PROTECTOR 8 CLAAS SENATOR 80 - 85 9 NEW REFERENCES 9 NEW REFERENCES 10 NEW HOLLAND 8040 - 8055 10 NEW HOLLAND 8030 11 NEW HOLLAND 8050 - 8060 11 NEW HOLLAND 8070 12 NEW HOLLAND 8080 12 NEW HOLLAND TX30 13 NEW HOLLAND TX30 RH 13 NEW HOLLAND TX32 14 NEW HOLLAND TX32 14 NEW HOLLAND TF42 15 NEW HOLLAND TF44 15 NEW HOLLAND TF46 16 NEW HOLLAND TX34 16 NEW HOLLAND TX36 17 NEW HOLLAND TX36 17 NEW REFERENCES 18 JOHN DEERE 330 - 430 18 JOHN DEERE 530 - 630 - 730 19 JOHN DEERE 925 19 JOHN DEERE 930 - 940 20 JOHN DEERE 950 - 960 - 970 20 MASSEY FERGUSON 24 21 MASSEY FERGUSON 760/765/780/860/865 21 LAVERDA M100M120 22 LAVERDA 3350 ex.m112al 22 LAVERDA M132 23 LAVERDA 3350 exm112 23 LAVERDA 3450 24 LAVERDA 3300/3300al 24 LAVERDA 3600/3700/3790 25 LAVERDA 3900 25 DEUTZ FAHR TOPLINER 460 26 NEW REFERENCES-”CASE” 26 PREVENTIVE MAINTENANCE TIPS 27 PREVENTIVE MAINTENANCE TIPS 28 TYPES OF FAILURES 29 DO’S AND DON’TS 29 NOTES 30

PAGE NO.

PIX AGRI BELTS

PIX Agribelts are available in different types e.g. Regular section, Hexagonal section, Variable speed belts and Banded. They are specially made to provide maximum service life in the practical application.

Hexagonal section provides the stability and support to transmit power on Agricultural serpentine drives.

Agriculture Variable Speed Belts are specially designed to withstand the high ambient temperature and oily conditions generally encountered in adjustable speed applications. For heavy duty application these belts are provided with special type of fabric at bottom for the extra flexibility required on small diameter pulleys and also with fibre filled compound on top side to impart extra rigidity in transverse direction. This enables the belt to withstand the forces and loads subjected during movement inside split type of pulleys.

The notable feature of Agricultural Variable Speed belts is that they transmit much higher loads over a narrower speed range. Therefore, Agricultural Variable Speed belts require higher tensile strength and are thicker with more reinforcement in the tensile support than Industrial belts.

PIX Banded belts are more suitable in conditions where high vibrations and shock loads are expected.

Salient features of PIX Agribelts

• PIX Agribelts are designed for efficient power transmission with minimised heat generation.

• A special rubber compound with textile fibre oriented across the transverse direction of length of the Cut Edge Belts provides high stability and minimizes deflection in the cross section.

• The minimum stretch stiff polyester cords have been designed for heavy power transmission, while at the same time ensuring a very high degree of length stability.

• The sides of the belts have excellent abrasion resistant properties contributing significantly to long and useful belt life.

• Moulded cogs reduces bending stresses and improves heat dissipation in Cut Edge construction.

1

LH

RH

65

421

13

7

16

1514

CLAAS DOMINATOR 100 - 105CLAAS DOMINATOR 56 - 66

ITEM

LH

9 3 10 13 11 8

OEM REF.

1

2

3

4

5

6

7

8

9

10

670224.0

672353.0

629000.1

629001.0

629002.1

673614.0

672358.0

629036.0

629214.0

671209.0

PIX REF.

HC670224

HC672353

HC629000

HC629001

HC629002

HC673614

HC672358

HC629036

HC629214

HC671209

DESCRIPTION

Variable speed reel

Cutting table

Threshing machine

Hyd pump traction

Hyd pump

Grain tank

Shaker shoe

Straw walker

Knife drive

Variable speed fan

17

ITEM

11

12

13

14

*

15

*

16

*

17

*

18

*

19

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

672359.1

629081.1

629732.1

501925.0

060306.2

802931.0

061253.1

629035.0

629510.1

18

PIX REF.

HC672359

HC629081

HC629732

HC501925

HC060306

HC802931

HC061253

HC629035

HC629510

19

DESCRIPTION

Shaker shoe return

Grain auger

Elevator

Feeder elevator

Countershaft

Air in-take

Straw chopper

Cylinder vari drive

Threshing machine

RH

3

11 121314

15 16

17

28

ITEM

1

2

3

6

11

12

13

14

15

16

17

735

6

3

34 7 21 22 23 24 25

OEM REF.

670224.0

656028.0

670224.0

603122.0

767057.0

621903.0

673614.0

671012.1

603337.0

603336.1

506671.1

PIX REF.

HC670224

HC656028

HC670224

HC603122

HC767057

HC621903

HC673614

HC671012

HC603337

HC603336

HC506671

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

DESCRIPTION

Variable speed

Hydraulic pump

Variable speed

Feed drive

Hydraulic pump

A/c compressor

Grain unload auger

Drum drive

Fanning mill

Shaker shoe drive

Walker drive

31

ITEM

21

22

23

24

25

35

28

*

31

*

32

*

33

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

629436.0

629756.0

671209.0

603017.3

635494.0

629214.0

056961.0

783430.1

061361.1

060306.2

603015.1

2

32 33

PIX REF.

HC629436

HC629756

HC671209

HC603017

HC635494

HC629214

HC056961

HC783430

HC061361

HC060306

HC603015

DESCRIPTION

Drive

Land drive

Fanning mill

Sieve drum drive

Straw spreader

Reel drive

Reel variator

Rotary screen

Chopper drive

Counter shaft drive

Variator drum

LH RH

1

++

3 4 5 6 8 10

++

1412112

++

9

13

+

++

16

++

17

ITEM

1

2

3

4

5

6

7

8

9

OEM REF.

778561.0

724301.0

724141.0

724100.0

673614.0

767057.0

783268.1

724180.0

724181.0

785176.0

PIX REF.

HC778561

HC724301

HC724141

HC724100

HC673614

HC767057

HC783268

HC724180

HC724181

HC785176

DESCRIPTION

Pick up reel

Cutter table

Fanning mill

Threshing mech

Grain tank unload

Hydraulic pump

Compressor (set 2)

Fan drive

Straw walker

*

* The text in italics indicates part numbers that belongs to RHS of the image.

LH RH

1 2

3

10

1411

ITEM

10

11

12

13

14

15

16

17

OEM REF.

802931.0

724168.0

724339.0

629756.0

724247.0

603380.0

061902.0

061872.0

603015.1

628630.0

27 28

PIX REF.

HC802931

HC724168

HC724339

HC629756

HC724247

HC603380

HC061902

HC061872

HC603015

HC628630

DESCRIPTION

Air intake

Feed drive

Land drive

Impellor

Cleaning fan

Chopper drive

Chopper drive final

Variator drum

CLAAS DOMINATOR 68 CLAAS DOMINATOR 58

4

ITEM

1

2

3

4

10

11

14

16

16 17 18 19 20 21

OEM REF.

603284.0

056961.0

670224.0

603283.0

731506.2

673614.0

767057.0

802931.0

629214.0

PIX REF.

HC603284

HC056961

HC670224

HC603283

HC731506

HC673614

HC767057

HC802931

HC629214

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

DESCRIPTION

Reel drive

Reel variator

Variable speed

Knife drive up to 3 MT

Knife drive 3.6 - 5.10 MT

Grain tank unload

Hydraulic pump

Air intake

Knife drive

3

24

ITEM

17

18

19

20

21

24

*

27

*

28

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

629836.1

673638.0

629756.0

603380.0

724247.0

603015.1

061902.0

061872.0

PIX REF.

HC629836

HC673638

HC629756

HC603380

HC724247

HC603015

HC061902

HC061872

DESCRIPTION

Feeder drive (set 2)

Straw elevator

Land drive

Fan variator

Drum impellor

Drum variator

Straw chopper

LH RH

11 1 2 3 4 5 6 7 8

CLAAS DOMINATOR 76

ITEM

1

2

3

4

5

6

7

8

11

18

18 21 22 24 25

OEM REF.

603625.0

767057.0

621903.0

673614.0

671012.0

603337.0

672358.0

603336.1

672359.1

629732.1

670224.0

603122.0

10 1 2 4 5 6 7 8

PIX REF.

HC603625

HC767057

HC621903

HC673614

HC671012

HC603337

HC672358

HC603336

HC672359

HC629732

HC670224

HC603122

3

26 27

DESCRIPTION

Hydro pump traction drive

Hydraulic pump

A/c compressor drive

Grain tank unload

Main drive

Fanning mill

Shaker drive

Elevator drive

Reel vari speed

Feeder drive

33 343035

ITEM

20

21

22

24

25

26

27

30

*

33

*

34

*

35

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

629214.0

673638.0

629436.0

671209.0

603017.3

506671.1

623427.1

783430.0

061360.0

060306.0

603015.1

RHLH

PIX REF.

HC629214

HC673638

HC629436

HC671209

HC603017

HC506671

HC623427

HC783430

HC061360

HC060306

HC603015

21

DESCRIPTION

Knife drive

Straw elevator

Traction drive

Fanning mill vari speed

Returns auger

Straw walker

Straw spreader

Rotary screen

Straw chopper

Counter shaft

Drum variator

19

CLAAS DOMINATOR 78

ITEM

1

2

3

4

5

6

7

8

9

10

9 11 12 14 15 16 17 18

13

OEM REF.

603625.0

767057.0

629908.1

673614.0

671012.0

603337.0

672358.0

603336.1

672359.1

629732.1

670224.0

778717.0

PIX REF.

HC603625

HC767057

HC629908

HC673614

HC671012

HC603337

HC672358

HC603336

HC672359

HC629732

HC670224

HC778717

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

DESCRIPTION

Hydro pump traction drive

Hydraulic pump

A/C Compressor drive

Grain tank unload

Main drive

Fanning mill

Shaker drive

Elevator drive

Reel vari speed

Cutting table

20

ITEM

11

12

13

14

15

16

17

18

19

*

20

*

21

*

22

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

629836.0

673638.0

603427.0

603317.0

671209.0

603017.3

506671.0

623427.1

603341.0

061360.0

060306.0

628630.0

4

PIX REF.

HC629836

HC673638

HC603427

HC603317

HC671209

HC603017

HC506671

HC623427

HC603341

HC061360

HC060306

HC628630

22

DESCRIPTION

Feed drive

Cutting table clutch

Traction drive

Variator traction drive

Variable speed fanning mill

Returns auger

Straw walker

Straw spreader

Rotary screen

Straw chopper

Counter shaft

Drum Variator

LH RH

1 2 4 5 6 3 7 8

181716

1514131211109

ITEM

1

2

3

4

5

6

7

6

8

7

9

7

10

8

11

12

18

LH RH

OEM REF.

670224.0

560562.0

671012.1

673625.0

532011.1

656028.0

672358.0

673601.0

769202.0

778717.0

720866.0

671083.0

10

HC670224

HC560562

HC671012

HC673625

HC532011

HC656028

HC672358

HC673601

HC769202

HC778717

HC720866

HC671083

1 234

PIX REF.

5 6

DESCRIPTION

Reel speed

Cylinder drive

Main drive

Hydraulic pump traction

Hydraulic pump

Shaker drive

Straw walker

Knife drive

Table drive

Traction drive

7

*

* The text in italics indicates part numbers that belongs to RHS of the image.

19 20 21

ITEM

13

14

15

16

17

18

19

20

21

N/I

OEM REF.

671209.0

672359.0

673690.1

501925.0

060306.2

802931.0

060949.1

671015.0

671012.1

629035.1

629214.1

PIX REF.

HC671209

HC672359

HC673690

HC501925

HC060306

HC802931

HC060949

HC671015

HC671012

HC629035

HC629214

DESCRIPTION

Variable speed

Shaker shoe

Grain auger

Feeder auger

Counter shaft

Air intake

Straw chopper

Vari speed cylinder

Threshing

Cylinder drive

Knife drive

18

CLAAS DOMINATOR 86 CLAAS DOMINATOR 80-85

ITEM

1

2

3

4

5

6

7

10

13

14

15

13

15 16

14

OEM REF.

767057.0

621903.0

673614.0

671012.0

603337.0

603336.1

629732.1

670224.0

629214.0

603122.0

673638.0

18 19 20

17

PIX REF.

HC767057

HC621903

HC673614

HC671012

HC603337

HC603336

HC629732

HC670224

HC629214

HC603122

HC673638

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

DESCRIPTION

Hydraulic pump

Air con compressor

Grain tank

Drum drive

Fanning mill

Shaker drive

Elevator

Reel vari

Knife drive

Feed drive

Drive power band

21

* The text in italics indicates part numbers that belongs to RHS of the image.

29 20 21

ITEM

16

17

19

24

27

28

18

*

20

*

21

*

29

*

OEM REF.

603427.0

603317.0

603017.0

603341.0

060306.2

603015.1

671209.0

506671.1

635494.0

061361.1

HC603427

HC603317

HC603017

HC603341

HC060306

HC603015

HC671209

HC506671

HC635494

HC061361

5

PIX REF.

DESCRIPTION

Traction drive

Land wheel

Returns auger

Rotary screen

Counter drive shaft

Drum variator

Returns auger

Straw walker

Straw spreader

Straw chopper

12 1 2 4 5 6 7 8 9

LH RH

12 1 2 4

3

5 678 9

26

CLAAS DOMINATOR 96

ITEM

1

2

3

4

5

6

7

8

9

12

15

16

15 16 18 19 20

17

15 16 17 18 19 20 21 22 23

OEM REF.

176543.0

767057.0

629903.1

629908.1

673614.0

671012.1

603337.0

603336.1

629732.1

802931.0

670224.0

629214.0

603122.0

10

1 2 4

3

21 22

PIX REF.

HC176543

HC767057

HC629903

HC629908

HC673614

HC671012

HC603337

HC603336

HC629732

HC802931

HC670224

HC629214

HC603122

5 678 9

DESCRIPTION

Hydrostatic drive

Hydraulic pump

A/C Comp upto 09002764

A/C Comp from 09002765

Grain tank unload

Drum drive

Fanning mill

Shaker drive

Elevator

Air intake

Variable reel

Knife drive

Feed drive

29 30

PIX REF.

HC673638

HC609822

HC609823

HC671209

HC603017

HC506671

HC623427

HC603341

HC061360

HC06306

HC603015

HC673625

22 23

DESCRIPTION

Straw elevator

Land wheel

Variator drive

Variable speed

Returns auger

Straw walker

Rotary screen

Straw chopper

Counter shaft

Drive variator

Hyd. Pump traction drive

ITEM

17

18

19

20

21

22

23

26

28

29

30

N/I

28

OEM REF.

673638.0

609822.0

609823.0

671209.0

603017.0

506671.1

623427.1

603341.0

061360.0

060306.2

603015.1

673625.0

23

*

* The text in italics indicates part numbers that belongs to RHS of the image.

RHLH

CLAAS DOMINATOR 98 S/SL

ITEM

1

2

3

4

5

6

7

8

9

10

13

15 16

14

OEM REF.

629001.0

629133.0

673625.0

603378.0

767057.1

629908.1

629769.0

629000.0

671012.1

603337.0

603336.1

629732.1

802931.0

670224.0

18 19 20

17

PIX REF.

HC629001

HC629133

HC673625

HC603378

HC767057

HC629908

HC629769

HC629000

HC671012

HC603337

HC603336

HC629732

HC802931

HC670224

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

DESCRIPTION

Hydro pump with merc eng

Hyd pump merc eng

Hyd pump merc/perk eng

Hyd pump merc eng

Hyd pump

A/c compressor

Grain tank unload

Engine coupling merc

Eng coupling perkins

Drive to fanning mill

Shaker drive

Elevator

Air intake

Reel vari speed

21

* The text in italics indicates part numbers that belongs to RHS of the image.

25 26

ITEM

13

14

15

16

17

18

19

20

21

22

*

23

*

25

*

26

*

OEM REF.

671013.1

061872.0

629836.0

673628.0

609822.0

609823.0

671209.0

603017.3

506671.1

623427.1

060306.2

603341.0

061360.0

628630.0

PIX REF.

HC671013

HC061872

HC629836

HC673628

HC609822

HC609823

HC671209

HC603017

HC506671

HC623427

HC060306

HC603341

HC061360

HC628630

DESCRIPTION

Knife drive

Feed drive set 1

Feed drive set 2

Straw elevator

Land drive mechanical

Land drive variator

Variable speed fanning mill

Returns auger

Straw walker

Straw spreader

Counter shaft

Rotary sieve

Straw chopper

Dresser

6

LH RH

7

104

9 3 11

ITEM

1

2

3

4

5

6

7

8

13

6

12

OEM REF.

500863

500868

551068

630144

505051

653121

610196

610833

617039

623252

5 8

1

PIX REF.

HC500863

HC500868

HC551068

HC630144

HC505051

HC653121

HC610196

HC610833

HC617039

HC623252

2

DESCRIPTION

Cutting table

Straw bailer

Counter shaft

Traction drive

Elevator fan

Table drive

Cylinder

Shaker shoe

ITEM

9

10

11

12

13

14

*

15

*

16

*

17

*

* The text in italics indicates part numbers that belongs to RHS of the image.

17 14

OEM REF.

630025

630043

767057

772658

778561

800309

636021

630156

750294

801222

15 16

PIX REF.

HC630025

HC630043

HC767057

HC772658

HC778561

HC800309

HC636021

HC630156

HC750294

HC801222

DESCRIPTION

Main drive

Drum drive

Hydraulic pump

Shaker shoe

Reel variator

Pick up

Tank auger

Variator

Turning drum

Straw walker set 4

RHLH

4

6

7 1 2

10

15

12

13

11 14

CLAAS MERCATOR S70-75 CLAAS MATADOR

ITEM

1

2

3

4

5

6

7

8

5 8 9

OEM REF.

653060

656028

630144

778561

630833

610830

617309

653380

PIX REF.

HC653060

HC656028

HC630144

HC778561

HC630833

HC610830

HC617309

HC653380

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

3

DESCRIPTION

Main drive

Hydraulic pump

Main drive

Variable speed reel

Knife drive (set 2)

Cylinder vari drive

Fanning mill

ITEM

9

10

11

*

12

*

12

*

13

*

14

*

15

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

653120

634019

750294

755070

750294

654354

655408

687046

7

PIX REF.

HC653120

HC634019

HC750294

HC755070

HC750294

HC654354

HC655408

HC687046

DESCRIPTION

Shaker shoe drive

Grain tank

Turning drum

Straw walker (2)

Turning drum

Tank unloader

Traction drive

Shaker

LH RH

8

2

4

1516

13

14

CLAAS MERCUR

ITEM

1

2

3

4

5

6

7

8

5 6

9

3

OEM REF.

500863

758719

758662

778717

770214

775689

778561

779039

779214

780419

7

PIX REF.

HC500863

HC758719

HC758662

HC778717

HC770214

HC775689

HC778561

HC779039

HC779214

HC780419

1

DESCRIPTION

Cutting table

Cooling fan

Knife drive

Grain spreader

Reel variator

Cylinder

Traction

Grain tank

10

ITEM

9

10

*

11

*

12

*

13

*

14

*

15

*

16

*

17

*

* The text in italics indicates part numbers that belongs to RHS of the image.

OEM REF.

800309

551190

751112

755070

750316

758854

773313

779212

779213

PIX REF.

HC800309

HC551190

HC751112

HC755070

HC750316

HC758854

HC773313

HC779212

HC779213

121117

DESCRIPTION

Pick up

Straw chopper

Traction vari drive

Hydraulic pump

Driving wheel vari

Threshing clutch

Straw walker set 2

Straw walker screen

Shaker shoe

RHLH

3

9 8

4

14

CLAAS PROTECTOR

ITEM

1

2

3

4

5

6

10

1

OEM REF.

610830.0

610833.0

617309.0

653062.0

653059.0

653060.0

656063.0

653120.0

5

PIX REF.

HC610830

HC610833

HC617309

HC653062

HC653059

HC653060

HC656063

HC653120

All OEM part numbers are for reference only - There is no intention to imply that they are original equipments

6

72

DESCRIPTION

Feed auger pick up

Drum variator

Main drive

Main drive powerband

Feed elevator variator

Fan screen drive

ITEM

7

8

9

10

11

*

12

*

13

*

14

*

* The text in italics indicates part numbers that belongs to RHS of the image.

1112

OEM REF.

653121.0

653450.0

656028.0

778561.0

653779.0

653933.0

655408.0

750294.0

8

13

PIX REF.

HC653121

HC653450

HC656028

HC778561

HC653779

HC653933

HC655408

HC750294

DESCRIPTION

Fan variator shaft

Screen drive

Hydraulic pump

Variable speed

Tank discharge

Straw walker

Driving wheel

Rear beater