Claas 870, 860, 850, 840 Service Manual

Forage harvesters

JAGUAR

870 860 850 840

The only choice.
The JAGUAR.

Is there an alternative to the best
result? To optimal efficiency with
minimal fuel consumption?

The challenges facing you are growing.
Your requirements count. Ensuring your
satisfaction is what drives us in our
continuous pursuit of new solutions.

More productivity, more choice, more
comfort, more yield: the JAGUAR 800
series offers all these qualities – and in
so doing represents a class in its own
right.

The only choice.
The JAGUAR models.

jaguar800.claas.com

Innovative and impressive.
The advantages.

Spacious, comfortable cab with CEBIS control concept

EASY features for straight-forward data communications and a
reduced operator workload

Functional design for optimal clarity and
perfect airflow for the cooling system

Automatic frictional connection with front
attachment via quick coupler

4

Silage additive dosage based on dry matter content

Efficient hydraulic system and
DYNAMIC POWER

Diesel tank capacity of up to 1300 l
for extended working

Chopping unit with direct drive and
quick-stop system

Unique accessibility concept for fast and
straight-forward maintenance

Running gear with mechanical all-wheel drive and excellent
maneuverability

Proven crop flow with
MULTI CROP CRACKER and
accelerator gap setting

5

Contents

Cab

VISTA CAB comfort cab 10
CEBIS 12
Modular data management 14

CPS – CLAAS POWER SYSTEMS

CPS 18
Engines 20
DYNAMIC POWER 24
Running gear 26
Hydraulics and electrics 28
Drive 30

Chopping system

Crop flow 34
Intake 36
V-CLASSIC knife drum 38
Corncracker 40
Crop accelerator 42
QUANTIMETER dry matter sensor 44
Silage additive systems 46
Discharge spout 48

Front attachments

Guidance systems 52
PICK UP 54
DIRECT DISC 56
ORBIS SD, ORBIS 58
RU and CONSPEED 60

EASY – Efficient Agriculture
Systems by CLAAS

EASY equipment options 62
TELEMATICS 64

PREMIUM LINE for JAGUAR 66
PREMIUM LINE for ORBIS 68
Maintenance 70
First CLAAS Service 72
Equipment package 74

Features 75
Specifications 76

Familiar but different.
The JAGUAR cab.

• Spacious cab

• Excellent visibility and lighting

• Extremely low noise level

• CEBIS information and control system

• Four seat types – for optimum comfort for everyone

Cab

The CLAAS comfort cab.

Optional comfort package.

In the JAGUAR, there is simply nothing to distract you. The
steering column and operator's seat can be adjusted to suit
each and every operator. Thanks to the clearly laid-out
displays and controls, you will feel at home in the JAGUAR
in no time. Roller sunblinds, air conditioning, a radio and a
coolbox also help to keep operators fresh and alert, no
matter how long they are on board.

• Spacious VISTA CAB with two seats

• Glass on all sides for an all-around unrestricted view

• The windshield comes with a circular washer/wiper system

• Side and rear window wipers for a clear all-round view

• Spacious storage compartments

• Cool box with sufficient space for snacks

• Choice of four seat variants

• CEBIS control concept

The sound insulation on the rear window effectively
minimizes noise immediately around the operator's head
without compromising the all-around visibility. A special
windshield reduces reflections in the cab in dark or rainy
conditions. Another feature which enhances the comfort
package is the floor mat, which is also extremely practical:
it can be cleaned quickly by knocking the dirt out of it or by
using a high-pressure water jet.

10

1 Standard seat
2 Comfort seat
3 Swiveling seat
4 Premium seat

Ergonomic and individualized.
Operating comfort and convenience.

The lighting concept.
Excellent visibility at all times.

Time is no barrier to productivity with the JAGUAR. When
darkness falls, simply turn night into day. The appropriate
lights can be selected quickly and easily. The service lighting
allows maintenance work to be carried out after dark.

VISTA CAB

Comfort cab

11

Clear and convenient.
CEBIS.

The CEBIS control concept.

Information, control, registration and monitoring are the
tasks of the CEBIS electronic on-board information system.
Distinguished by its clear, logical menu structure, it can be
used intuitively.

All key machine settings are configured and displayed
centrally here. You can view the harvest progress data,
print it and send it via the internet.

CEBIS offers three different user options. Operation of your
JAGUAR can be adjusted individually in accordance with
the customer's wishes or the operator's skill level.

Fast, manageable, clear and reliable.

• The CEBIS rotary switch is used to control the basic functions

• The additional HOTKEY rotary switch allows direct
on-screen control of another principal function

• All switch functions have logical, self-explanatory icons

• A Compact Flash Card makes data exchange particularly easy

• Your hand rests easily on the multifunction lever where
you have instant control over the driving speed, as well
as numerous other functions

12

CEBIS information during
on-road operation

1 Intake on
2 Intake stop and reverse
3 Discharge spout control
4 Header height setting
5 Automatic spout swivel
6 AUTO FILL / spout park position
7 AUTO PILOT
8 Information button
9 HOTKEY direct menu rotary switch
10 HOTKEY direct menu rotary switch
11 Escape button
12 CEBIS direct menu rotary switch
13 CEBIS direct menu rotary switch
14 DIRECT ACCESS button
15 Chopping system on / off

16 Raise/lower discharge spout
17 Gear shift
18 Silage additive system, main switch
19 All-wheel drive
20 Diesel engine speed (three steps)
21 Fold front attachments

Start chopping

Chopping

Chopping

CEBISCEBIS harvest mode with night view

13

Benefit immediately from current data.

Data management.

You can prepare customer data in CEBIS before running
and processing it with CEBIS.

• All the data is backed up when a specific job is completed
or the work day comes to an end

• The data can be printed out selectively or transferred by
data card for job processing

• With TELEMATICS, the data can also be accessed online
with a PC and can be reused, e.g. for customer invoicing

Start job

Job number
Business
Field
Operator
Start time
Stop time

Job number: 1 Status: started

1. Job management, standard

It is possible to create a collection of 20 jobs in CEBIS. As a
result, all the relevant data is available to you at all times
and you also have the option of printing it out.

2. Job management (initial expansion stage)

AGROCOM MAP START software allows you to manage
data relating to specific customers and jobs and then
transfer this to your PC by means of a Compact Flash Card.
Furthermore, TELEMATICS allows you to monitor the job in
question online.

14

Individual data
can be printed
selectively

Modular and ready for immediate use.
Data management.

3. Job management (second expansion stage):
yield mapping

Building on the foundation of the job management function,
you can use your JAGUAR to perform yield mapping. The
QUANTIMETER and the moisture measurement allow you
to determine the yield. At the same time, CEBIS adds
geographical coordinates obtained from GPS satellites. All
the measured data is stored on a portable chip card to
facilitate transfer. The AGROCOM MAP START software is
included to enable you to produce informative yield maps to
use as a basis for your future production strategy.

Modular data management

15

Top performance and
cost-effectiveness.
JAGUAR technology.

• Higher performance with outstanding engines

• Cooling system designed for top performance

• DYNAMIC POWER: diesel savings in the partial-load range

• Reliable running gear

• Straight-forward, highly efficient drive system

CPS –

CLAAS POWER SYSTEMS

Unique and outstanding.
CPS – CLAAS POWER SYSTEMS.

Optimal drive for best results.

Equipment development at CLAAS means an ongoing effort
for even greater efficiency and reliability as well as optimal
profitability in the field.

Of course, this applies to all aspects of a CLAAS forage
harvester. A case in point is the drive system which is of
decisive importance for the performance of the entire
machine and which calls for a lot more than just a
powerful engine.

In CLAAS POWER SYSTEMS (CPS), we have brought
together top-quality components to create a drive system
that is in a class of its own – one that always delivers the
most efficient power when needed. CPS is ideally matched
to the work systems, featuring fuel-saving technology that
quickly pays for itself.

The intelligent DYNAMIC POWER engine control system
from CLAAS provides the best possible implementation of
the CPS philosophy: optimal, automatic provision of the
appropriate power for the JAGUAR in line with requirements.
It is another example of our approach to achieving real fuel
savings. The decisive factor is not the engine itself but the
ability to control the available output intelligently – so you
can do more with less.

18

CPS –

CLAAS POWER SYSTEMS

19

Powerful and
environmentally compatible.
Mercedes-Benz engine technology.

Powerful Mercedes-Benz engines.

CLAAS POWER SYSTEMS encompasses the full range of
drive technology and matches it with the appropriate engine
to form an optimally tuned and integrated drive system. This
results in the highest level of efficiency available in the market.

It goes without saying that CLAAS products meet the
different emissions standards which apply around the world.
In markets where Stage IIIB (Tier 4i) applies, an exhaust-gas
aftertreatment system downstream from the engine is used
to ensure compliance. This system uses Selective Catalytic
Reduction (SCR) to convert the nitrogen oxides in the
exhaust flow into nitrogen and water. The urea solution
necessary for this is carried in a 130-liter tank. Urea
consumption is about 5% of the diesel consumption.

20

The engine is rubber mounted to the chassis to minimize
noise and vibration. This means you get the best of both
worlds: immense power reserves plus top driver comfort.

JAGUAR 870 Stage IIIB (Tier 4i)

Nm

hp

• Fuel-efficient performance with low noise

• Compliance with the statutory emissions limits

• Steady power rise up to the ideal engine speed of 1800 rpm

2800

3000

2500

2000

1500

1000

598 hp max.

500

1300 1400 1500 1600 1700 1800 1900 2000 2100

1200

rpm

JAGUAR engines 870 860 850 840

Stage IIIB (Tier 4i) Type OM 502 OM 502 OM 460 OM 460

kW/hp 440/598 375/510 335/455 294/400

650

600

598

550

500

450

400

350

200

Engines

21

Reliable cooling.

Record-breaking performance is no excuse for breaking out
in a sweat. In the JAGUAR, horizontal slab radiators provide
effective cooling under all harvesting conditions. The large
surface area of the radiator screen keeps air speeds down,
thereby reducing dirt build-up. The screen itself is kept
clean by a rotating extractor arm.

The airflow from the fan is directed past the engine and can
escape practically unhindered through the large air outlet at
the rear. As a result, the JAGUAR can be counted on to
continue operating reliably even in extremely hot weather.

22

Effective and reliable.
The cooling system.

Breathing easy.

Large air filters ensure long and reliable operation. Pre­treated engine air is drawn in directly from the radiator
compartment. When necessary, the filters can be removed
without the need for tools and can be cleaned straight away
in the field. The integrated compressor delivers 600 l of air
per minute at 9.5 bar. This is sufficient to also allow air­driven tools to be operated and to supply the optional trailer
braking system which is available for the JAGUAR.

Large tank for extended working.

The extremely well thought-out tank concept lends itself to
extended working. In forage harvesters with exhaust gas
after-treatment, the urea solution only needs to be
replenished during every other refuelling stop.

JAGUAR

emissions standard Diesel tank Auxiliary diesel tank (option) Total diesel capacity Urea tank

Stage IIIB (Tier 4i) 1000 l 300 l 1300 l 130 l

Engines

23

Intelligent and efficient.
DYNAMIC POWER.

Only as much power as is needed.

The JAGUAR 870 and JAGUAR 860 models can be
equipped with the DYNAMIC POWER automatic engine
output control system.

Maximum efficiency and throughput are attained when
operating at full load. In the partial load range, the engine
output is reduced automatically. This makes it possible to
achieve fuel savings of up to 10.6%.

DYNAMIC POWER adjusts the engine output optimally to
the field conditions in ten steps. This ensures that you are
always operating in the most efficient engine speed range.

Smooth sailing with cruise control.

The combination of DYNAMIC POWER and cruise control
not only saves fuel but also reduces the strain on the
operator to a significant degree. Once an optimum speed
has been agreed, the entire harvesting chain can operate
extremely efficiently and consistently. JAGUAR forage
harvesters with high-capacity engines can therefore also be
operated very cost-effectively in smaller-scale settings or
under conditions which restrict the ground speed.

• Save diesel during partial-load operation

• Economical, consistent working with cruise control

24

1300 1400 1500 1600 1700 1800 1900 2000 2100

1000

500

1500

3000

2000

2500

350

200

400

450

500

550

600

650

1200

JAGUAR 870

Stage IIIB / Tier 4i

598

598

566

533

500

468

435

402

370

337

305

Nm

PS

Engine output in hp.

JAGUAR 870 Stage IIIB (Tier 4i)

Step

10 598 510

9 566 487

8 533 463

7 500 439

6 468 415

5 435 392

4 402 368

3 370 344

2 337 320

1 305 296

min 272 272

JAGUAR 870 JAGUAR 860

Stage IIIB

(Tier 4i)

Stage IIIB

(Tier 4i)

Nm

hp

272 min

rpm

DYNAMIC POWER

25

Huge reserves.

Active header damping.

With its impressive tractive power, the ground drive is
designed to get you through. You can call on huge power
reserves, even under the most difficult conditions.
A harvesting speed of up to 16.8 km/h is possible in first
gear. The small turning radius and increased ground
clearance of the JAGUAR 800 series make it extremely
maneuverable.

Economical on the road.

When running at top speed on the road, the JAGUAR
operates with a drastically reduced engine speed. The
electronic ground drive control automatically regulates the
engine speed and matches it exactly to the required output.
This cuts fuel consumption noticeably and minimizes noise
levels.

This active vibration damping function guarantees that you
travel not just quickly, but also with considerably improved
comfort. Simply activate the function when on the road, and
the hydraulics effectively dampen the movements of the
front attachment, making your progress from one job to the
next much smoother. Vibration damping is activated
automatically when, for example, the front attachment is
raised (above working height) when turning at the headland.

26

High pulling power and reliability.
The running gear.

Mechanical all-wheel drive.

Under difficult working conditions, the electrohydraulically
activated four-wheel drive provides maximum traction. The
power is transferred directly to the rear axle via a drive shaft.

Rear camera: improved view when reversing.

If the JAGUAR is equipped with an optional rear camera,
the view from it is shown automatically on the CEBIS
monitor when reverse is selected with the control lever.
This allows trailers to be coupled safely and improves the
operator's view of the surroundings.

• Optimal pulling power

• Very good turning radius for high maneuverability

• Fast, economical on-road operation

• Vibration damping on the road

• Rear camera

Running gear

27

Clear and straightforward.
Hydraulic and electrical systems.

The hydraulics.

The hydraulic valves are clearly laid out on the left side of
the machine. Proportional valves for the discharge spout
and front attachment control system make for a smoother
response when these systems are functioning automatically.
In order to leave a consistent stubble profile, even when
operating at very high ground speeds, the swivel speed of
the ORBIS lateral leveling mechanism, for example, can be
adjusted as required in CEBIS.

The vibration damping system is activated automatically
once the headland is reached and the front attachment
raised past the working height. This additional convenience
feature reduces wear and tear on the machine when
crossing sprayer wheelings, for example. The front
attachment is protected by a correspondingly gentle
suspension response.

• Clearly laid-out hydraulic system

• Rapid implementation of function commands

• Efficient control by proportional valves

• Cost-effective maintenance thanks to low-volume oil system

28

Clean, fast connection
of machine functions

The electrical system.

A straight-forward, convenient control concept demands a
fast, reliable electrical system. In the JAGUAR, all the key
components are housed securely and centrally in the cab.
An expansion box (Option Ready) in the maintenance
compartment of the JAGUAR allows additional options to
be easily accommodated – for instance if retrofitting:

• PROFI CAM

• AUTO FILL

• ACTISILER 20

• NIR Sensor

• 300 lauxiliary diesel tank

Customer benefits:

• Electrics housed securely in cab

• CAN-bus system with diagnostic function

• Reliable, high-quality cable connections

• High-quality expansion box for adaptation
of additional variants

Hydraulics and electrics

29

Trend-setting advantages:
setting the pace for two decades.

The revolutionary drive concept of the JAGUAR was
developed by CLAAS engineers in 1993 and still sets the
standard today. The direct power transmission has proven
itself thousands of times over in practical use. For this
generation of the JAGUAR we have again stayed true to our
tradition with a transverse engine arrangement.

• The chopping mechanism is driven directly from the
engine main clutch via a pre-tensioned powerband –
entirely maintenance-free

• The disc brake attached to the main clutch ensures that
the chopping mechanism stops rapidly when the main
drive is switched off – thereby enhancing safety

• The direct drive guarantees highly efficient power
transmission while also keeping the specific power
requirement low – high efficiency

• The front attachment is driven mechanically, the
connection is provided by a quick coupling – extremely
convenient

30

Unmatched and unchanged.
The drive.

Drive

31

Proven JAGUAR technology,
enhanced yet again.
The chopping system.

• Proven, straight-line crop flow

• Operational reliability in all crops and under all operating conditions

• Excellent chopping quality

Chopping system

Straight and fast.
The crop flow.

Maximum throughput with
low power consumption.

An optimal crop flow is a major factor in determining the
daily output. The crop flows in a straight line through the
entire machine without any awkward angles. It makes no
difference whether you are harvesting grass without the
Corncracker or are working in silage corn with the
Corncracker. The crop is accelerated further at each step
and is centered increasingly by the chevron arrangement of
the knives and accelerator paddles. This results in maximum
performance with minimum power consumption and
ensures highly reliable operation. The JAGUAR demonstrates
this time after time: with outstanding results – measured in
terms of fuel consumption in liters per ton.

34

1 Intake

• Robust with perfect precompression

2 V-CLASSIC knife drum

• Precise cutting for excellent chop quality

• Central delivery of chopped material for low wear

3 Corncracker

• Optimal crop processing

4 Accelerator

• Central delivery of chopped material for reliable crop transport

• Mechanically adjustable clearance

Crop flow

35

Robust rollers.

The intake roller drive in the JAGUAR is designed for
extremely high performance. Six cutting lengths can be set
as required. Robust compression rollers ensure an optimum
crop flow. Additional wear bars reduce wear to the machine.

Hydraulic reverser.

The hydraulic reverser ensures a slow, controlled and
sensitive reverse rotation. The crop is gently extracted from
the intake. When used with the PICK UP, the roller crop press
is raised automatically, and, if required, the auger as well.
With incremental reversing, foreign objects are brought to
the intake rollers, where they can be removed quickly and safely.

36

Powerful and reliable.
The intake.

Sensitive metal detector.

The metal detection system installed in the front feed rollers
locates any magnetic object in good time. The low-wear,
quick-stop mechanism then stops the intake immediately.
Thanks to the location display in CEBIS, the operator can
quickly see where the magnetic metal object is to be found.

STOP ROCK stone detector.

A powerful and rugged intake drive is one thing, but full
protection against foreign objects is another. The STOP ROCK
stone detector increases the reliability of the JAGUAR. If it
detects a stone in the swath, it stops the intake immediately.
You can set the minimum stone size yourself – the sensitivity
is conveniently adjustable from the cab using CEBIS.

Exclusive: the STOP ROCK
stone detector immediately
stops the intake.

Intake

37

Precise and
power-saving.
V-CLASSIC
knife drum.

Chevron-shaped knife layout.

The effectiveness of the 750 mm wide chopping drum in the
JAGUAR is unique. The chevron-shaped knife arrangement
produces a pull-through, guillotine cut with a minimum of
effort. At the same time, the forage is guided towards the
middle – this reduces wear and friction losses on the sides
of the drum housing.

• Robust design

• Minimum power requirement

• High throughput

• Top chop quality

• Excellent discharge

The V-CLASSIC knife drum is available in three versions:
1 V20 for use in coarse forage or for use primarily in grass
2 V24 for use in grass and corn; suitable for longer chop

lengths in grass

3 V28 for use in grass and corn; suitable for short chop

lengths in corn

38

Adjustable drum concave plate.

Fully automatic sharpening.

The smooth floor in the chopping housing is standard on
the JAGUAR. In order to achieve a consistent crop flow
even when the knives have not been reset, it is possible to
make a quick adjustment using spacer discs. This ensures
the smallest-possible clearance to the knife drum.

Thanks to the excellent accessibility, you can quickly refit
the JAGUAR:

• With a four-slat insert for late corn harvesting

• With a friction concave plate for WCS/earlage harvests

A precision chop and consistent chop quality are possible
only if the blades are absolutely sharp. The sharpening of
the knives is controlled from the cab.

As an option, you can also control the shear-bar setting
from the cab. The shear bar doesn’t need to be loosened
for this operation; instead, the mounting block is pivoted
and moves gently towards the knife drum with the shear bar
firmly fixed on top. Knock sensors register contact and set
the shear bar accordingly.

Sharpening and adjustment of the shear bar should be
carried out on the basis of the throughput quantity rather
than at a given time of day. CEBIS can be configured to give
a reminder when knife sharpening is required.

Friction concave for
whole crop silage or
earlage

Mechanical shear
bar adjustment

V-CLASSIC

knife drum

39

MULTI CROP CRACKER M.

Demands on flexibility are growing. In addition to the proven
INTENSIVE CRACKER (M = roller diameter of 196 mm),
CLAAS offers the flexible MULTI CROP CRACKER M (MCC M).
The MCC M can be adjusted quickly and easily to different
harvesting conditions simply by changing the rollers. The
extremely rugged design ensures high-performance crop
processing, even at very high throughput rates. As an
option, the JAGUAR 870 can also be equipped with the
MCC L (L = roller diameter of 250 mm).

All CLAAS Corncracker units can be quickly fitted in place of
the grass chute. During the interim period between grass
and corn harvesting, the Corncracker can be stored in the
machine. Roller gap adjustment is performed manually on
the Cracker or, as an option, electrohydraulically from the
cab. Hard-chrome-plated rollers make for a long service life.

40

Precise chopping quality: corn Whole crop silage (WCS)

The MULTI CROP CRACKER M has the following key
characteristics:

• Extremely rugged design, large bearing units and sealed
housing design

• High degree of flexibility through fast replacement of
cracker rollers

• Can be adjusted to an extremely diverse range of
applications (corn, sorghum, grain)

• Very high throughput with optimum chop processing

• Mechanical belt tensioning for maximum power
transmission

• The various components can all be accessed extremely easily

Tough and
relentless.
The Corncracker.

Corncracker

41

Extremely dynamic and
designed for quick maintenance.
The crop accelerator.

Acceleration the energy-saving way.

The accelerator is ideallypositioned in the JAGUAR for
optimum performance of its task of speeding up the crop
flow and feeding the crop reliably. The chevron-shaped
accelerator paddles center the crop flow, thereby reducing
the wear on the side walls of the discharge chute. As the
crop flow does not have to negotiate any awkward angles,
correspondingly little energy is required to move it.

For heavy crops, the clearance between the accelerator and
the rear wall can be increased by up to 10 mm. This results
in a huge reduction in the amount of energy required. If, for
example, very dry grass requires a high discharge rate, a very
narrow clearance setting is required. The setting can easily
be adjusted mechanically in the maintenance compartment.

42

Extremely fast removal.

CLAAS offers an easy solution for removing the accelerator
when post-harvest cleaning is required or if it should prove
necessary to replace wear parts. Two people can carry out
the removal procedure in one hour. This is a unique advantage
in the entire forage harvester sector.

Crop accelerator

43

Throughput measurement with the
QUANTIMETER.

By recording the deflection of the upper rear precompression
roller, together with the intake width and intake speed
parameters, the volume flow is measured continuously.
Counterweighing is recommended in order to ensure the highest
possible degree of accuracy (tonnes per hectare). Retrospective
adjustment of the yield data obtained at the start of the job
is possible. Retrospective calibration using a new calibration
value allows counterweighing to be delayed until any point
between the start and finish of the harvesting process.

44

Counterweighing

Status
Back calculate
Measured crop yield
Weighed crop yield
Calibration factor

OFF
ON

Continuous and precise.
Throughput measurement.

Dry matter measurement.

Continuous dry matter measurement significantly improves
the accuracy of the current throughput measurement.

• The moisture of the crop is measured in the spout

• CEBIS continuously displays the current dry matter content

• Highly wear-resistant ceramic base plate with metal rings
for a long service life

Moisture measurement

Status
Moisture correction
Current dry matter
Current moisture

QUANTIMETER

Dry matter sensor

45

Concentrated and precise.
Silage additive system.

• Tank capacity of 375 l

• Flexible filling and cleaning facility

• Metering from 30 l/h to 400 l/h

• Throughput based metering from 0.5 l/t to 2 l/t (up to 200 t/h)

• Dosage on basis of dry matter possible

• Sighttube for external level indication

• The dosage is controlled via CEBIS which also informs
the operator about the fill level of the tanks.

Using additives to enhance silage quality.

Applying silage additives while chopping has become a
standard service offered by professional contractors. You
can carry up to 375 l of fluid in the standard-fit additive tank
which is easy to fill. The mixed additive is sprayed straight
into the crop accelerator.

Large opening for cleaning

46

Silage additive system settings

Metering process
Main switch functions

constant
throughput-based
dry-matter based

moisture-dependent

ACTISILER 20 for precise dosage.

There is currently a trend towards a reduced quantity and a
higher concentration. The new, optional ACTISILER 20 has
been designed specifically to achieve this high-precision
task with a precisely metered quantity of concentrated lactic
acid bacteria solution. The control of the dosage, the record
of how much you apply and the monitoring functions are all
easily managed using CEBIS.

• Separate 20 l tank for highly concentrated lactic acid solution

• Dosage is controlled via CEBIS:
constant: 200 ml/h to 7500 ml/h;
throughput-based: 10 ml/t to 30 ml/t;

• Dosage on basis of dry matter possible

Both systems can also be used simultaneously.

Set dosage parameters

Parameter
Water tank dosage
Concentrate dosage
Moisture

Silage additive systems

47

The discharge spout. Modular design.

OPTI FILL. Extremely user-friendly.

High strength and a low dead weight are the key characteristics
of the discharge spout. The concentrated crop stream can
be directed more reliably, minimizing wasteful losses. The
modular design enables the system to be rapidly adjusted
to different working widths. Two extensions (M / L) allow
operation up to a working width of 7.5 meters. The back of
the discharge spout is entirely bolted: as a result, the top
plates also function as wear plates.

The OPTI FILL optimized spout control system makes
management of the transfer process extremely easy. The
wide swivel angle of up to 225° allows an optimal view of
the transfer process. When the discharge spout is swiveled,
the end flap is adjusted automatically so that the transfer
process takes place parallel to the direction of travel. Two
permanently programmed spout positions simplify the
swiveling process at the end of the field, e.g. when
chopping up and down along one edge of a field.
Furthermore, the discharge spout can be returned to its
parking position automatically at the touch of a button.

48

Additional equipment,
such as PROFI CAM can
be retrofitted easily.

AUTO FILL. Automatic filling of trailers.

Concentrated
and accurate.
The discharge.

AUTO FILL is based on the principle of digital 3D image
analysis. By analyzing the camera images of the trailer
traveling alongside, the system is capable of determining
both the outer edges and the fill level at any position in the
trailer. Additionally, the system is able to determine where
the harvested crop will impact as it enters the trailer. The
data obtained is used to control the discharge spout
automatically lengthwise and crosswise in relation to the
vehicle axis. This process results in optimal filling of the trailer.

Discharge spout

49

Effective and durable.
The JAGUAR front attachments.

PICK UP

DIRECT DISC

RU

• Corn harvesting with ORBIS or RU

• Windrow clearance with PICK UP

• Whole-plant cutting with DIRECT DISC

• Corn picking with CONSPEED

ORBIS

CONSPEED

Front attachments

Precision system that reduces
operator's workload.
The guidance systems.

Seeing with CAM PILOT.

The CAM PILOT assumes control of steering the JAGUAR in
combination with the PICK UP. The swath is detected as a
three-dimensional image by a twin-lens camera. Correction
signals are transmitted to the steering mechanism in the
event of deviations in the swath shape or direction. The
steering axle then responds to these steering commands.
This makes for a reduced operator workload at speeds up
to 15 km/h as well as loss-free harvesting.

52

CEBIS: selection of
steering system

Guidance by GPS PILOT.

Sensing with AUTO PILOT.

GPS PILOT is operated easily by means of the S10 or S7
touchscreen terminals. This ensures reliable running in
parallel lines or along curved contours at the crop edge.
This reduces the stress on the driver significantly and
enables the working width to be used effectively.

During the harvesting process, corn is usually followed in
rows, even with row-independent corn front attachments.
Two sensor arms each gauge two rows of corn. The signals
generated by these sensors are translated into correction
steering impulses. Twin-row sensing allows automatic
steering in row widths of 37.5 cm up to 80 cm.

Guidance systems

53

Sharp performers. PICK UP 300 and 380.

The trend towards ever more powerful forage harvesters
and higher yields means that requirements such as clean
crop intake, robust technology and straightforward operation
are becoming ever more important. The PICK UP 300 and
380 with respective working widths of 3.00 m and 3.80 m
meet these requirements with a host of impressive details:

• Small-diameter rake with four or five rows of tines for
clean crop intake

• Large auger diameter designed to transfer the crop
quickly, even at high throughput

• Rugged drive line with easy-to-operate, two-speed gearbox

• Wear parts can be replaced easily after being subjected
to extreme wear

• Excellent ground-contour following is achieved with a
swiveling frame and caster guide wheels (can be set
without tools)

• Attachments can be easily attached to and removed from
the JAGUAR by a quick-connect coupler and central
locking lever on the left-hand side

54

Support wheel for optimal
ground-contour following

Easy replacement
of wear parts

Effective and reliable.
The crop intake.

Additional protection. STOP ROCK.

The STOP ROCK detector stops the intake of the JAGUAR
immediately if it detects a foreign body of a size greater than
that preset by the operator. The relevant settings are made
in CEBIS.

Good accessibility for
searching for foreign bodies

PICK UP

55

Mowing and chopping.
Direct harvesting.
The DIRECT DISC.

Whole-crop cutting with DIRECT DISC 520.

Whether you're intending to use milk ripe plants for high-grade
animal feed or as biomass for energy production, this front
attachment means you can mow and chop in a single pass.

The crop is first cut by the disc mower, after which it is fed
directly to the intake auger via a paddle roller. From there,
the auger transfers it to the forage harvester intake.

56

Quick blade changeSafe on the road

Simple, convenient, proven.

• Simple attachment and locking; friction-type connection
of the drive train via quick-connect coupler

• Delayed activation of paddle, auger and the mower unit
means that DIRECT DISC can also be started under full load

• Three speeds of paddle and auger for a smooth crop
flow and optimal chopping quality

• Proven DISCO mowing bar for high chopping output and
neat work quality with AUTO CONTOUR

• Reduced downtime, thanks to quick blade change

• Perfect adaptation to harvesting conditions with
hydraulically height-adjustable paddle roller

• Easy access to conveying elements through large
service opening

DIRECT DISCQuick coupling

57

ORBIS. Row-independent harvesting.

The ORBIS row-independent corn header combines
experience gained in practical use all over the world with
innovative ideas relating to the design and drive.

• Quick coupler for easy frictional connection with JAGUAR

• Working width of 4.50 m, 6.00 m or 7.50 m

• Optimal crop flow: consistent chopping quality depends
on a longitudinal plant feed

• Light-running drive: low starting torque and low power
requirement, so that it can be engaged and reversed
under power

• 3-speed transmission for perfect adjustment to different
field conditions

• Excellent ground-contour tracking with suspended-frame
geometry for ideal lateral balance

• Active AUTO CONTOUR control is available as an option

• Low maintenance outlay

Gentle crop transport and
self-sharpening effect

58

Modular structure

Incisive and flexible.
The ORBIS.

New: The ORBIS 600 SD is offered in parallel to the ORBIS 600.
The SD is particularly suited to normal and low-growing stands.
The outer sections with the small discs and the additional
vertical feed drums enable an extremely good crop flow.
It is also possible to cut the stubble extremely close.

The ORBIS 600 with the large discs comes into its own in
normal and very high yield corn stands.

New: Integrated transport system. During road travel, the
running gear integrated in ORBIS is deployed. The hydraulic
rams are actuated actively during road travel. The vibration
damping allows comfortable and safe road travel at up to
40 km/h.

During field work, the running gear is deactivated and
retracted into the parking position.

AUTO CONTOUR,
ground pressure control
with lateral leveling

Integrated
transport system

ORBIS SD

ORBIS

59

Robust
and proven.
RU 450 and
CONSPEED.

RU 450: up to 4.50 m working width.

The crop flow concept is based on three large cutting and
transport discs rotating counter-directionally to each other.
The cut surfaces of the plants rest on the blade and create
a self-sharpening effect as they are fed in.

An aggressive crop flow is ensured by the intake auger
whose speed can be optimized in line with the set chopping
length. The simple construction makes for ruggedness and
reliability and has proven itself remarkably well.

• Low power requirement

• Reliable crop transport under all conditions

• Can be switched on and reversed under full load

• Adapts easily with quick coupler

60

Earlage: harvesting with a corn picker
on the JAGUAR.

Earlage is forage with a high energy concentration and is
primarily used in cattle farming for milk and meat production.

The following additional equipment is recommended for
high-quality whole crop silage (WCS) or earlage silage
harvesting:

• WCS / earlage friction bar wedge installed behind the
mounting block

• WCS / earlage friction concave plate

• Corncracker with fine meshed rollers and 60 %
speed difference

CLAAS adapter.

The adapter makes it possible to attach the CONSPEED
corn picker to the JAGUAR.

Corncracker with large speed
difference for high-performance
crop processing

RU and CONSPEED

61

Electronic and user-friendly.
EASY.

The name says it all.

The combined electronics expertise of CLAAS can be
summarized in a word: EASY.

This abbreviation stands for Efficient Agriculture Systems,
and it lives up to the name. Equipment settings, guidance
systems, software solutions and more: EASY makes it all
simple. Your systems can be matched perfectly with each
other, enabling you to get the best performance from your
machines and top results for your operation.

Go on. Go easy.

The EASY concept comprises four areas – each providing
specialist competence and together making a strong team.

• on board – Harvester control and performance
optimization from the cab

• on field – Increased productivity directly in the field

• on track – Equipment monitoring and remote diagnosis

• on farm – Software solutions for your operation

EASY. Equipment options for the JAGUAR.

on board

• CEBIS

• DYNAMIC POWER

• STOP ROCK

on field

• OPTI FILL

• AUTO FILL

• AUTO PILOT

• CAM PILOT

• GPS PILOT

on track

• QUANTIMETER

• Moisture sensor

• Job management

• Yield mapping

• TELEMATICS

on farm

• AGROCOM MAP

• AGROCOM NET

EASY

equipment options

CLAAS TELEMATICS.
Documentation and service online.

A complete overview with just a click of
the mouse.

With TELEMATICS, CLAAS lets you retrieve all of your important
machine data via the internet, anytime, anywhere – so why
not benefit from TELEMATICS yourself?

Optimize your settings.

Compare the performance and job data of your machine in
real time and align them precisely with one another for a
perfect result in any conditions – each and every day.

Simplify documentation.

With TELEMATICS, you can export relevant data to your field
catalog, saving valuable time. For example, you can import
data regarding harvest quantities for specific parts of the fields.

64

Improve work processes.

Automatic Process Data Interpretation (APDI).

A report detailing the operating hours analysis and other
important machine analyses is sent to you daily by email.
This enables you to analyze the precise data from the
previous day before starting work, and to determine when
and how efficiently your machine has been operating.
Additionally, machine movement data can be retrieved with
the event log, enhancing transport logistics. TELEMATICS
facilitates systematic fleet management and avoids
unprofitable downtime.

Faster service – CLAAS remote diagnostics.

With your consent, TELEMATICS can transmit maintenance
and repair data to your CLAAS sales partner. This enables
your CLAAS partner to carry out an initial analysis via
CDS Remote – when required – to find the causes of faults
more quickly and to make optimum preparations to assist
you on site as quickly as possible.

APDI automatically documents, interprets and processes
all process data. As an extension to TELEMATICS, APDI
automaticallytransfers the work data (without any
intervention by the machine operator) tothe server, where
it is interpreted and processed. Data interpretation and
processing are based on the previously uploaded field
boundaries from the field file, the EUSingle Farm Paymentor
use of Google Earth
as all machine-relevant data can be exported in IsoXML format.

®

. Further processing is straightforward,

TELEMATICS

65

Durable and reliable.
PREMIUM LINE.

Now also available ex-factory.

For demanding harvesting conditions PREMIUM LINE offers
specially coated and highly wear-resistant parts. The extremely
long service life of these parts increases their operating
hours significantly. And that saves you time and money.

1 Feed roller wear bars
2 Drum roller stripper bar
3 Wedge behind shear bar
4 Sharpening stone
5 Drum concave
6 Vanes
7 Rear wall of grass chute
8 Corncracker rollers
9 Accelerator paddles
10 Accelerator housing, two-part
11 Accelerator housing, left / right sides
12 Accelerator, rear wall
13 Discharge tower, front / rear
14 Spout rotation assy., plate
15 All spout wear plates

66

PREMIUM LINE for JAGUAR

67

For ORBIS.
PREMIUM LINE.

1 Feed drums
2 Guide strips, (steel)
3 Transmission cover
4 Skids below rotor transmission
5 Wear rings below large knife discs
6 Scraper, toothed, for large discs
7 Scrapers for all discs

68

PREMIUM LINE for ORBIS

69

Quick and straight-forward.
Unique maintenance concept.

High operational reliability.

Every minute counts in the short forage harvesting period.
Time-consuming maintenance work is a nuisance and also
a cost factor, since it reduces the number of productive
hours – and also your profit margin. The automatic central
lubrication system and combined grinding and shear-bar
adjustment function are just two examples of how
maintenance times can be reduced and operating times
boosted. In addition, you also experience increased
reliability during the season with highly wear-resistant
components used throughout the crop flow of the JAGUAR.
So your JAGUAR is always right where it belongs: out in the
field, doing what it does best – working hard.

70

Ease of access to knife drum

Extremely maintenance-friendly design.

• Once the housing has been opened, you have a perfect
view of the knives and shear bar

• It takes just ten minutes to separate the knife drum and
the intake on the JAGUAR

• Important engine maintenance is carried out quickly; all
service points can be accessed easily from all four sides

• The automatic central lubrication unit with storage for
eight liters of grease is sufficient for around 120 hours
of operation

• Large side panels allow unrestricted access to the
cooling system, the corncracker and the accelerator

• The corncracker can be removed quickly and easily

• If maintenance is needed, the accelerator can also be
removed by two people in the space of an hour

• The on-board compressed air supply can be used for
many different cleaning tasks

• The service lighting makes it possible to carry out
maintenance work during the evening hours, too

Maintenance

71

Around-the-clock assistance.

We speak the same language.

You can count on the professional and reliable support of
the First CLAAS Service Team at every stage. CLAAS importers
and dealers provide fast spare parts supply and reliable
customer service worldwide.

Service is close even when far away.

CLAAS TELEMATICS remote diagnostics saves you and us
valuable time. This outstanding feature grants our service
staff direct access to all the performance and electronics
data of your JAGUAR via the Internet. Similarly, a problem
can often be solved remotely too. If an on-site visit is still
necessary, we have all the information we need, and can
bring the necessary replacement parts with us.

CLAAS sales partners include some of the foremost agricultural
engineering companies worldwide. They are superbly
trained and equipped, extremely well acquainted with the
way you work and have a thorough understanding of your
expectations regarding professional expertise and reliability.

We're there for you wherever you need us.

Our central spare parts warehouse delivers all CLAAS
ORIGINAL parts quickly and reliably throughout the world.
The extensive network of CLAAS dealers ensures that they
reach their destination as quickly as possible – wherever
you happen to be.

72

Very close.
CLAAS Service.

For peace of mind. CLAAS service products.

Increase reliability, minimize the repair and breakdown risk,
base your calculations on predictable costs. With CLAAS
service products you can create your own service package
from a range of components. Three products are available:

• CLAAS Post-harvest check

• CLAAS CARE

• CLAAS MAXI CARE

The benefits at a glance:

• Longer machine service life

• Professionally equipped dealer workshop

• Advice on specialist equipment and retrofitting

• Your machine maintained in top working condition

• Downtime minimized

• Fixed cost planning

• Long-term value retention

• Recommended use of CLAAS ORIGINAL parts
and service products

First CLAAS Service

73

Save on the ideal
array of equipment.
The AUTO FILL package.

To make it easier for you to choose between different items of optional equipment, we are pleased to offer the AUTO FILL
equipment package for our JAGUAR models. Our experts have put this package together on the basis of our customers'
requirements. You benefit from a set of components which ideally complement each other and from the attractive pricing of
this package.
Information about availability and other special package offers is available from your distributor.

The AUTO FILL package comprises:

AUTO FILL.

• Automatic filling of transport vehicles

• Additional lighting

OPTI FILL.

• Parallel guidance of end flaps in the harvest direction

• 70 cm swivel action triggered by a single touch on the
operating lever

• Automatic return of spout to transport position

• Two spout swivel positions (e.g. right/left) can be stored

Spout lighting

• Lighting swivels with the spout in the direction of crop
discharge

• Rear camera: monitor switches automatically to show
rear camera image when reversing

74

JAGUAR 800

JAGUAR 800

870 860 850 840

Engine

Manufacturer Mercedes-Benz Mercedes-Benz Mercedes-Benz Mercedes-Benz
Type OM 502 LA OM 502 LA OM 460 LA OM 460 LA
Cylinders V8 V8 S6 S6
Displacement l 15.93 15.93 12.82 12.82
Rated speed rpm 2080 2080 2080 2080
Emissions standard Stage IIIB (Tier 4i)

Engine output at working speed of 1800 rpm (ECE R 120)
Fuel tank + auxiliary tank
Urea tank

kW (hp) 440 (598) 375 (510) 335 (455) 294 (400)
l 1000 + 300 1000 + 300 1000 + 300 1000 + 300

l 130 130 130 130
Fuel consumption measurement ○ ○ ○ ○
DYNAMIC POWER ○ ○ – –

Running gear

Traction drive: 2-speed OVERDRIVE transmission, automatic

● ● ● ●

(hydrostatic)
Steering axle, standard ● ● ● ●
Steering axle, 3 x adjustment, distance btw. axle flanges

mm 2470/2930/3090 2470/2930/3090 2470/2930/3090 2470/2930/3090
(wheel mounting face)

Steered drive axle, POWER TRAC, mechanical ○ ○ ○ ○
Water / silage additive tank l 375 375 375 375
ACTISILER 20, highly concentrated l 20 20 20 20
Automatic lowering and CONTOUR ground pressure control ● ● ● ●

Front attachments

Corn header, row-independent, ORBIS / RU (rows / width) r/m 10/7.5, 8/6, 6/4.5 10/7.5, 8/6, 6/4.5 8/6, 6/4.5 8/6, 6/4.5
PICK UP 300 / 380 m 2623/3599 2623/3599 2623/3599 2623/3599
DIRECT DISC 520 direct cut header mm 5125 5125 5125 5125

Crop flow

Intake width mm 730 730 730 730
No. of intake and compression rollers 4 4 4 4
Knife drum, width mm 750 750 750 750
Knife drum, diameter mm 630 630 630 630
Knife drum, speed at rated speed rpm 1200 1200 1200 1200
V-CLASSIC drum (20 knives) V20 V20 V20 V20
Chop lengths, 6-step mechanical mm 5/6.5/8.5/

11/17/21

5/6.5/8.5/
11/17/21

5/6.5/8.5/
11/17/21

5/6.5/8.5/

11/17/21
V-CLASSIC drum (24 knives) V24 V24 V24 V24
Chop lengths, 6-step, mechanical mm 4/5.5/7/9/14/17 4/5.5/7/9/14/17 4/5.5/7/9/14/17 4/5.5/7/9/14/17
V-CLASSIC drum (28 knives) V28 V28 V28 V28
Chop lengths, 6-step, mechanical mm 3.5/4.5/6/8/12/15 3.5/4.5/6/8/12/15 3.5/4.5/6/8/12/15 3.5/4.5/6/8/12/15
Automatic knife sharpening from cab ● ● ● ●
Automatic adjustment of shear bar from cab ○ ○ ○ ○
INTENSIVE CRACKER M (D = 196 mm) ○ ○ ○ ○
MULTI CROP CRACKER M (D = 196 mm) ○ ○ ○ ○
MULTI CROP CRACKER L (D = 250 mm) ○ – – –
Crop accelerator, width mm 680 680 680 680
Crop accelerator, diameter mm 540 540 540 540
Crop accelerator, mechanical clearance setting ○ ○ ○ ○
Discharge spout, breakback protection ● ● ● ●
Discharge spout, swivel angle, standard degrees 210 210 210 210
Discharge spout, swivel angle with OPTI FILL / AUTO FILL degrees 225 225 225 225

870 860 850 840

Discharge spout S (up to DD 250) ● ● ● ●
Discharge spout, extension, M (ORBIS 600) mm 1 x 750 = 750 1 x 750 = 750 1 x 750 = 750 1 x 750 = 750
Discharge spout, extension, L (ORBIS 750) mm 2 x 750 = 1500 2 x 750 = 1500 2 x 750 = 1500 2 x 750 = 1500

EASY features

OPTI FILL, optimized spout control ○ ○ ○ ○
AUTO FILL, automatic trailer filling ○ ○ ○ ○
STOP ROCK, stone detector ○ ○ ○ ○
QUANTIMETER, throughput measurement ○ ○ ○ ○
QUANTIMETER + continuous moisture measurement ○ ○ ○ ○
Job management ○ ○ ○ ○
Yield mapping ○ ○ ○ ○
TELEMATICS ○ ○ ○ ○
AUTO PILOT, central sensors (maize) ○ ○ ○ ○
CAM PILOT, swath recognition (grass) ○ ○ ○ ○
GPS PILOT ○ ○ ○ ○

Maintenance

Central lubrication, grease reservoir capacity 8 l ○ ○ ○ ○
Service lighting ○ ○ ○ ○

VISTA CAB

A/C-MATIC air conditioning ○ ○ ○ ○
CEBIS color monitor ● ● ● ●
Printer ○ ○ ○ ○
Standard seat ○ ○ ○ ○
Comfort seat ○ ○ ○ ○
Swiveling seat ○ ○ ○ ○
High-comfort seat, ventilated, heated ○ ○ ○ ○
Passenger seat ● ● ● ●

Basic machine without front attachment

Working length mm 6495 6495 6495 6495
Working height with discharge spout extension L mm 5450 5450 5450 5450
Transport height mm 3897 3897 3897 3897
Transport length with discharge spout extension L mm 8015 8015 8015 8015
Weight on standard tires without front attachment kg 11300 11300 11050 11050

Tires

Drive axle, transport width by tire size
650/75 R32 mm 2990 2990 2990 2990
710/70 R32 mm 3180 3180 3180 3180
800/75 R32 mm 3299 3299 3299 3299
900/55 R32 mm 3490 3490 3490 3490
Steering axle, transport width by tire size

16.5/85-24 14PR mm 2845 2845 2845 2845
540/65 R24 mm 2960 2960 2960 2960
600/55-26.5 mm 3120 3120 3120 3120

● Standard ○ Optional – Not available

● Standard ○ Optional – Not available

CLAAS continually develops its products to meet customer requirements. This means that all products are subject to change without notice. All descriptions and specifications in this brochure should be
considered approximate and may include optional equipment that is not part of the standard specifications. This brochure is designed for worldwide use. Please refer to your nearest CLAAS dealer and
their price list for local specification details. Some protective panels may have been removed for photographic purposes in order to present the function clearly. To avoid any risk of danger, never remove
these protective panels yourself. In this respect, please refer to the relevant instructions in the operator's manual.
All technical specifications relating to engines are based on the European emission regulation standards: Stage. Any reference to the Tier standards in this document is intended solely for information
purposes and ease of understanding. It does not imply approval for regions in which emissions are regulated by Tier.

JAGUAR. The only choice.
Here's why:

• Spacious, high-comfort VISTA CAB with excellent all-around visibility

• CEBIS for easy operation and fast monitoring of all key machine data

• Mechanical drive for front attachments with convenient quick coupling system for power transmission

• Standardized front attachment interface to JAGUAR 900 Series allows easy use of front attachments on both machine types

• Direct drive to the chopping mechanism for highly efficient power transmission with low fuel consumption

• Quick-stop brake for the main drive, chopping mechanism stops quickly to provide high level of safety

• Optimum straight crop path from the intake rollers to the accelerator

• Powerful, robust intake with overload protection, metal detector and STOP ROCK stone detector

• V-CLASSIC knife drum with precise cutting action for perfect chop quality

• Easily accessible corncracker for perfect processing of the kernels and fast adaptation to changing field conditions

• Crop accelerator with adjustable distance to rear wall for increased efficiency

• Silage additive metering based on throughput and dry matter content

• EASY features such as AUTO FILL, CAM PILOT etc. for significant reduction in operator workload

• Powerful Mercedes-Benz engines with low diesel consumption

• Large diesel tank capacity for long work days

• Outstanding accessibility for fast and straight-forward maintenance

• PREMIUM LINE – highly wear-resistant parts in the JAGUAR crop-flow and in ORBIS

• First CLAAS Service around the clock

CLAAS of America Inc.

8401 S. 132nd Street
Omaha NE 68138
Phone [phone]
Fax [phone]
claasofamerica.com

HRC / 202012951014 KK DC 0515