Cissell MANHD30ST, HD30ST Owner's Manual

OWNER'S MANUAL

30 lb. STACK LAUNDRY DRYER

Gas: Natural and LP

Steam Electric

Technical specifications

Installation instructions

HD30ST

THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER

MANHD30ST 05/02

Operating instructions

Maintenance

Cissell Manufacturing Co.

831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270

Tel: (502) 587-1292 - Fax: (502) 585-2333 -

Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275

IMPORTANT NOTICESPLEASE READ

For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference.

WARNING: Purchaser must post the following notice in a prominent location:

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

- Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

 Do not try to light any appliance.  Do not touch any electrical switch; do not use any phone in your building.  Clear the room, building or area of all occupants.  Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.  If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a

prominent location. This information can be obtained from the local gas supplier.

WARNING: Wear safety shoes to prevent injuries.

WARNING: Purchaser must post the following notice in a prominent location:

FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING: A clothes dryer produces combustible lint and should be exhausted outside the

building. The dryer and the area around the dryer should be kept free of lint.

WARNING: Be safe, before servicing machine, the main power should be shut off.

Page 2

ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:

AVERTISSEMENT. Assurez-vous de bien

suivre les instructions donnees dans cette notice pour reduire au minimum le risque dincendie ou dexplosion ou pour eviter tuot dommage materiel, toute blessure ou la mort.

__ Ne pas entreposer ni utiliser dessence ni

dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell.

__ QUE FAIRE SI VOUS SENTEZ UNE

ODEUR DE GAZ:

 Ne pas tenter dallumer dapparell.  Ne touchez a aucun interrupteur. Ne pas

vous servir des telephones se trouvant dans le batiment ou vous vous trouvez.

 Evacuez la piece, le batiment ou la zone.  Appelez immediatement votre fournisseur de

gaz depuis un voisin. Suivez les instructions du fournisseur.  Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

__ linstallation et lentretien doivent etre assures

par un installateur ou un service dentretien qualifie ou par le fournisseur de gaz.

ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:

POUR VOTRE SECURITE

Ne pas entreposer ni utiliser d essence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

Page 3

WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments, (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried.

WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.

WARNING: Do not operate without guards in place.

WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.

WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacturers parts may be used.

WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and

reduces the possibility of spontaneous combustion.

WARNING: Be safe - shut main electrical power and gas supply off externally before attempting service.

WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer.

FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH THESE

LIQUIDS INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER..

WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.

WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on.

WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics.

WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturers instructions.

WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the OFF position does not disconnect this appliance from the power supply.

Page 4

CISSELL DRYER WARRANTY

The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of three (3) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than three (3) years due to normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which the three (3) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.

With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.

Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.

The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed.

No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.

CISSELL MAKES NO OTHER EXPRESSED OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS.

For warranty service, contact the distributor from whom the Cissell equipment or part was purchased. If the distributor cannot be reached, contact Cissell.

IDENTIFICATION NAMEPLATE

The identification nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate.

Page 5

TABLE OF CONTENTS

30 LB. STACK LAUNDRY DRYER

PAGE

Model Numbers & Company Address ......................................... 1

Important Notices ...................................................................... 2-4

Dryer Warranty ............................................................................ 5

Table of Contents ......................................................................... 6

Warnings, Cautionary Notes and Symbols ................................. 7-8

Unpacking and General Installation .............................................. 9

Dryer Outline Dimensions (Illustration) ...................................... 10

Specifications ............................................................................. 11

General Information and Motor List ........................................... 12

Grounding Instructions ................................................................ 13

Gas Piping and Gas Loop Piping Installation .......................... 14-16

Gas Pipe Size Chart .................................................................... 17

Exhaust Installation-Multiple Manifold Duct ............................... 18

Exhaust Installation with Separate Exhaust ................................ 19

Dryer Make-Up Air Requirements ............................................. 20

Exhaust and Venting ................................................................... 21

Rules for Safe Operation ............................................................ 22

Operating Instructions-Coin Meter ........................................ 23-24

Service Savers ............................................................................ 25

Troubleshooting .................................................................... 26-28

Spark Ignition System .......................................................... 29-30

General Maintenance ................................................................. 31

Basket Alignment ...................................................................... 32

PAGE

Basket Shimming Instructions ................................................... 33

Air Switch Adjustment .............................................................. 34

Tumbler Assembly .................................................................... 35

Front Panel ........................................................................... 36-37

Door Assembly ......................................................................... 38

Control Panel Cover Assembly ................................................. 40

Lint Drawer Assembly .............................................................. 41

DMP Thermostat Assembly ..................................................... 42

Mechnical Coin Thermostat Assembly ..................................... 43

DMP Coin Control ................................................................... 44

DMP OPL Control .................................................................... 45

Mechnical Coin Control ............................................................ 46

Basket Assembly ....................................................................... 47

Rear View .................................................................................. 48

Power Connection Assembly .................................................... 49

Basket Support .......................................................................... 50

Motor Assembly ....................................................................... 51

Air Switch Assembly ................................................................ 52

Idler Pulley Assembly ............................................................... 53

Rear Control Assembly ............................................................. 54

Bonnet Assembly ...................................................................... 55

Page 6

SYMBOLS

The following symbols are used in this manual and/or on the machine.

Symbol Description

NOTE!

Hot! Do Not Touch Heib! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar Heet! Niet Aanraken

dangerous voltage tension dangereuse Gafahrliche elektrischeSpannung tension peligrosa

on marche Ein conectado

off arrêt Aus desconectado

start demarrage Start arranque de un movimiento

emission of heat in general êmission de chaleur en general Warmeabgabe allgemein emisión de calor

cooling refroidissement Kuhlen enfriamiento

Page 7

SYMBOLS

The following symbols are used in this manual and/or on the machine.

Symbol Description

rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos

direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha

End of Cycle

caution attention Achtung atencion; precaucion

Page 8

Unpacking/General Installation (All Dryers)

UNPACKING

GENERAL INSTALLATION (ALL DRYERS)

Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately.

Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.

See outline clearance diagrams for correct dimensions.

Remove all packing material such as: tape, manuals, skid, etc.

Leveling: Use spirit level on top of dryer. Adjust leveling bolts on dryer (see adjustable leveling bolts in maintenance section).

Check voltage and amperes on rating plate before installing the dryer.

The construction of the dryers permits installation side-by-side to save space or to provide a wall arrangement. Position dryer for the least amount of exhaust piping and elbows, and allow free access to the rear of dryer for future servicing of belts, pulleys and motors. Installation clearance from all combustable material is 0" ceiling clearance for the first 4" (102 mm) from the front of the dryer. After the first 4" (102 mm), the ceiling clearance required is 6" (153 mm). The rear clearance required is 6" (153 mm), and the side clearance is 0".

Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner's manual, warnings, etc.

IMPORTANT Opening the clothes loading door deactivates the door switch to shut off the motors, fan, gas, steam, or electric element. To restart the dryer, close the door and press in the push to start button and hold briefly.

IMPORTANT This dryer is designed for a capacity maximum load. Overloading it will result in long drying times and damp spots on some clothes.

IMPORTANT Maximum operating efficiency is dependent upon proper air circulation. The lint screen must be kept cleaned daily to insure proper air circulation throughout the dryer.

IMPORTANT Provide adequate clearance for air opening into the combustion chamber.

Page 9

Outline Dimensions

Page 10

GENERAL SPECIFICATIONS

General Specifications

Motor Size......................................................1/2 Hp (0.38 kW) per pocket

Basket Load Capacity ..................................... 30 lb (14 kg) Dryweight per pocket

Basket Size ................................................... 27 (712 mm) Diameter x

30" (762 mm) Deep (per pocket)

Door Opening............................................... 22 5/8" (575 mm)

Total Amps, Voltage, Cycle ................................. Refer to rating plate on dryer

Cabinet Dimensions ..................................... 29" (737 mm) W x 77 3/8" (1965 mm) H

x 46-1/8" (1172 mm) D

Exhaust Air Duct Size .................................. 6" Diameter (152 mm) per pocket

Exaust Air Flow ............................................ 450 cfm (765 m³/h) per pocket

*Btu Input ..................................................... 80,000 Btu per hour per pocket

(20,160 kcal/h) (Natural or LP gases)

Gas Pressure ................................................ 5" (12 mbar)-12" (30 mbar) WC input (nat. gas)

3.5" (8.7 mbar) WC manifold press. (nat. gas) 11" (27.4 mbar) WC manifold press. (LP gas)

Gas Supply .................................................... 1/2" NPT ( DN15 ) 2 pipe connections

Electronic Ignition ....................................... Direct spark ignition system

Net Weight (approx.) ................................... 965 lb (438 kg)

Domestic Shipping Weight ......................... 908 lb (454 kg)

(1 carton) (approx.)

Export Shipping Dimensions ....................... 31" (787 mm) W x 48 1/8" (1222 mm) D x

82 3/8" (2092 mm) H

Export Cube ................................................. 71 ft³ (2 m³)

* Input ratings as shown are for elevations up to 2000 ft. (610 m). For elevations above 2000 ft. (610 m), ratings should be reduced 4% for each 1000 ft. (305 m) above sea level.

Page 11

General Information

GENERAL INFORMATION

DRYER COOL-DOWN

The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stops. You can expect fast drying from a laundry dryer. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere. The dryer comes equipped with a front accessable, easy cleaning lint drawer.

Permanent press, durable press and other modern day fabrics require the care that your laundry dryers now provide.

At the end of the drying cycle, a timed cool-down control automatically takes over and continues the rotation of the fan and basket without heat until the garment load reaches a safe cool temperature. This function is performed at the end of each drying cycle and continues for two minutes.

Main Drive Motors

Motor No. Voltage Hz. Phase HP

DA-00428-0 115/208-230 50 1 1/2

DA-00428-0 115/208-230 60 1 1/2

DA-00447-0 220-240/380-415 50 3 1/2

DA-00447-0 208-230/460 60 3 1/2

Page 12

kW Amps RPM

.38 9.2/4.6 1425

.38 8.0/4.0 1725

.38 2.2/1.1 1425

.38 1.9/1/0 1725

Green

Grounding Wire

Grounding Instructions (Illustration)

Grounding

Terminal

ELECTRICAL CONNECTIONS

ELECTRICAL CONTROLS SERVICING

Dryers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the service connection box to a cold water pipe, or through the fourth green wire properly grounded and connected to the grounding terminal. In all cases, the grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National

Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CA C22.1.

See wiring diagram furnished with dryer. Your Cissell dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors within the service connection box on the rear of the dryer. Do not change wiring without consulting factory as you may void the factory warranty. Do not connect the dryer to any voltage or current other than that specified on the dryer rating plate. (Wiring diagram is located on rear wall of dryer.)

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operations.

Verify proper operation after servicing.

«Attention. Lors des opérations dentretien des commandes, ètiqueter tous les fils avant de les dèconnecter. Toute erreur de câblage peut être une source de danger et de panne»

Page 13

Gas Piping Installation

GAS PIPING INSTALLATION

1. The installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code,

ANSI Z223.1 or the CAN/CGA-B149, Installation Codes.

2. Check identification nameplate for type of gas for dryer.

3. Check the altitude of dryer.

4. Check with utilities company for proper gas pressure and gas supply line.

5. Natural gas onlycheck the gas pressure inlet supply to dryer, 10.5 inches water column (26.2 mbar) maximum. Manifold pressure3.5 inches water column (8.8 mbar) pressure.

6. L.P. gas onlycheck the gas pressure inlet supply to dryer, 13 inches water column (32.4 mbar) maximun. Manifold pressure10.2 inches water column (25.4 mbar) pressure.

7. A minimum 1/8 - inch NPT plugged tapping, accessible for tests gage connection, must be installed immediately upstream of the gas supply connection to the dryer.

CAUTION: Low gas pressure and intermittent gas will cause gas ignition problems and inadequate drying of laundry.

Page 14

Gas Piping Installation (Illustration)

Gas

Valve

Gas

Supply

The dryer and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

The dryer must be isolated from the gas supply piping system by closing it's individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

Page 15

Gas Service Installation Instructions

GAS SERVICE INSTALLATION INSTRUCTIONS

The size of the gas service pipe is dependant upon many variables, such as tees, lengths, etc. Specific pipe size should be obtained from the gas supplier. Refer to the Gas Pipe Size chart in this manual for general gas pipe size information.

CAUTION: Gas loop piping must be installed as illustrated to maintain equal gas pressure for all dryers connected to a single gas service

Other gas-using appliances should be connected upstream from the loop.

GAS PRESSURE REGULATOR FOR LIQUIFIED PETROLEUM GASES

WARNING: LIQUIFIED PETROLEUM GASES ONLY !

A gas pressure regulator for liquified petroleum gases is not furnished on the gas heated clothes dryers. This regulator is normally furnished by the installer. In accordance with American Gas Association (AGA) and Canadian Gas Association (CGA) standards, a gas pressure regulator, when installed indoors, must be equipped with a vent limiter or a vent line must be installed from the gas pressure regulator vent to the outdoors.

Page 16

Gas Pipe Size Chart

TOTAL BTU/HR

(for LP Gas correct

total BTU/HR below by

multiplying by .6)

60,000

80,000

100,000

120,000

140,000

160,000

180,000

200,000

300,000

400,000

500,000

600,000

700,000

800,000

900,000

1,000,000

1,100,000

1,200,000

1,300,000

1,400,000

1,500,000

1,600,000

1,700,000

1,800,000

1,900,000

2,000,000

2,200,000

2,400,000

2,600,000

2,800,000

3,000,000

3,200,000

3,400,000

3,600,000

3,800,000

4,000,000

TOTAL

KCAL

HOUR

15000

20000

25200

30200

35200

40300

45300

50400

75600

100800

126000

151200

176400

202000

230000

250000

270000

300000

330000

350000

380000

400000

430000

450000

480000

504000

550000

605000

650000

705000

750000

806000

850000

907000

960000

1000000

(25 ft.) 7,62 m

3/4

1 1/4

1 1/2

2 1/2

GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS

In figuring total length of pipe, make allowance for tees and elbows.

15,24 m

AT 7 W.C. (17.5 MBAR) PRESSURE

(50 ft.)

3/4

1 1/4

1 1/2

2 1/2

3 1/2

(75 ft.)

22,86 m

3/4

1 1/4

1 1/2

2 1/2

3 1/2

(100 ft.) 30,48 m

3/4

1 1/4

1 1/2

2 1/2

3 1/2

(125 ft.)

38,1 m

3/4

1 1/4

1 1/2

2 1/2

3 1/2

(150 ft.) 45,72 m

3/4

1 1/4

1 1/2

2 1/2

3 1/2

Page 17

+ 38 hidden pages

Cissell MANHD30ST, HD30ST Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual