Cissell HD190 Owner's Manual

OWNER'S MANUAL
190 lb. HD LAUNDRY DRYER
Gas: Natural and LP
Steam
HD190
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER
Cissell Manufacturing Co.
831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270 Tel: (502) 587-1292 - Fax: (502) 585-2333 ­Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275
Page 1
IMPORTANT NOTICESPLEASE READ
For optimum efficiency and safety, we recommend that you read the manual before operating the equipment. Store this manual in a file or binder and keep for future reference.
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.  Do not touch any electrical switch; do not use any phone in your building.  Clear the room, building or area of all occupants.  Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a
prominent location. This information can be obtained from the local gas supplier.
WARNING: Wear safety shoes to prevent injuries.
WARNING: Purchaser must post the following notice in a prominent location:
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING: A clothes dryer produces combustible lint and should be exhausted outside the
building. The dryer and the area around the dryer should be kept free of lint.
WARNING: Be safe, before servicing machine, the main power should be shut off.
Page 2
WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs,undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried.
WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.
WARNING: Do not operate without guards in place.
WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.
WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacturer parts may be used.
WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and
reduces the possibility of spontaneous combustion.
WARNING: Be safe - shut main electrical power and gas supply off externally before attempting service.
WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer.
FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH THESE LIQUIDS
INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER..
WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.
WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on.
WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics.
WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturers instructions.
WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the OFF position does not disconnect this appliance from the power supply.
Page 3
ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
AVERTISSEMENT. Assurez-vous de bien
suivre les instructions donnees dans cette notice pour reduire au minimum le risque dincendie ou dexplosion ou pour eviter tuot dommage materiel, toute blessure ou la mort.
__ Ne pas entreposer ni utiliser dessence ni
dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell.
__ QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter dallumer dapparell. Ne touchez a aucun interrupteur. Ne pas
vous servir des telephones se trouvant dans le batiment ou vous vous trouvez.
Evacuez la piece, le batiment ou la zone. Appelez immediatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du fournisseur. Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
__ linstallation et lentretien doivent etre assures
par un installateur ou un service dentretien qualifie ou par le fournisseur de gaz.
ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
POUR VOTRE SECURITE
Ne pas entreposer ni utiliser d essence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
Page 4
CISSELL DRYER WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of three (3) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than three (3) years due to normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which the three (3) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissells total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissells negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f.o.b. Cissells factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESSED OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor cannot be reached, contact Cissell.
IDENTIFICATION NAMEPLATE
The Identification Nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate.
Page 5
TABLE OF CONTENTS
175 LB. LAUNDRY DRYER
PAGE
Model Numbers & Company Address................................................................................. 1
Important Notices ............................................................................................................. 2-4
Dryer Warranty ................................................................................................................... 5
Table of Contents ................................................................................................................ 6
Warnings, Cautionary Notes and Symbols ........................................................................ 7-8
Unpacking and General Installation ................................................................................ 9-10
Dryer Specifications .................................................................................................... 11-17
Main Drive Motor List ...................................................................................................... 18
Gas Pipe Size Chart .......................................................................................................... 19
Gas Piping Installation ................................................................................................. 20-21
Steam Piping Installation .............................................................................................. 22-23
Dryer Installation with Multiple Exhaust ......................................................................24-26
Dryer Installation with Separate Exhaust .......................................................................... 27
Exhaust and Venting .......................................................................................................... 28
Link Belts .......................................................................................................................... 29
Rules for Safe Operation of Your Dryer ...................................................................... 30-31
Service Savers ..................................................................................................................32
Troubleshooting Charts ................................................................................................ 33-37
Two Timer Models ...................................................................................................... 38-39
Direct Spark Ignition Operation ................................................................................... 40-41
General Maintenance .................................................................................................... 42-43
Shimming the Basket and Spider Assembly .................................................................. 44-46
Air Switch Adjustment ...................................................................................................... 47
Pulley and Belt Maintenance ............................................................................................. 48
Front of Dryer - Parts ........................................................................................................ 49
Rear of Dryer - Parts .................................................................................................... 50-51
Front Panel and Door Assembly........................................................................................ 52
Lint Door Assembly........................................................................................................... 53
DMP Control Assembly ............................................................................................... 54-55
Two Timer Control Box Assembly .............................................................................. 56-57
PROHC Control Panel Assembly ...................................................................................... 58
DMP Sensor Assembly ..................................................................................................... 59
Two Timer Sensor Assembly ............................................................................................ 60
PRO Sensor Assembly ...................................................................................................... 61
PROHC Sensor Assembly ................................................................................................. 62
Fan Assembly ....................................................................................................................63
Basket/Spider Assembly ................................................................................................... 64
Reversing Control Panel Assembly ................................................................................... 65
Gas Bonnet Assembly ....................................................................................................... 66
Steam Bonnet Assembly .................................................................................................... 67
Air Switch Assembly ........................................................................................................ 68
Parts- Temperature Assembly ........................................................................................... 69
Orifice Information ............................................................................................................ 70
Ordering Overload Heaters for Overload Relays ........................................................ 71-72
Minimum Dryer Make-up Air Requirements ..................................................................... 74
Recommended Spare Parts
Page 6
SYMBOLS
The following symbols are used in this manual and/or on the machine.
Symbol Description
NOTE!
Hot! Do Not Touch Heib! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar Heet! Niet Aanraken
dangerous voltage tension dangereuse Gafahrliche elektrische Spannung tension peligrosa
on marche Ein conectado
off arrêt Aus desconectado
start demarrage Start arranque de un movimiento
emission of heat in general êmission de chaleur en general Warmeabgabe allgemein emisión de calor
cooling refroidissement Kuhlen enfriamiento
Page 7
SYMBOLS
The following symbols are used in this manual and/or on the machine.
Symbol Description
rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos
direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha
End of Cycle
caution attention Achtung atencion; precaucion
Page 8
Unpacking/General Installation (All Dryers)
UNPACKING
GENERAL INSTALLATION (ALL DRYERS)
This dryer is packed in a large (heavy-duty) protective wooden crate.
Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately.
Upon determining permanent location of a unit, care should be taken in movement and placement of equipment. To move dryer through doorways, you may need to remove the top of the machine. Follow instructions for disas­sembling.
See outline clearance diagrams for correct dimensions.
Remove all packing material such as: tape, manuals, skid, etc.
Check voltage and amperes on rating plate before installing the dryer.
Leveling: Use spirit level on top of dryer. The use of shims are acceptable for this procedure.
IMPORTANT Before installing or operating this dryer, thoroughly read the owner's manual for correct instructions concerning electric connections, exhaust ducting, gas piping, steam connections, make-up air, etc.
IMPORTANT Read the warnings in this manual.
IMPORTANT Do not install this dryer in an area where it will be exposed to water and/or weather.
IMPORTANT Failure to follow these instructions and warnings may create a safety hazard and may affect the warranty.
IMPORTANT Follow all local codes.
IMPORTANT If you have any installation questions, consult the factory Service Department.
Page 9
General Installation (All Dryers)
GENERAL INSTALLATION (ALL DRYERS)
GENERAL
Position dryer for the least amount of exhaust piping and elbows, and allow free access to the rear of dryer for future servicing of belts, pulleys and motors. Installation clearance from all combustable material for gas dryers is 24 ceiling clearance, 24 rear clearance, and 0 side clearance. Installation clearance from all combustable material for steam dryers is 24 ceiling clearance, 24 rear clearance, and 0 side clearance.
Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner's manual, warnings, etc.
The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stop. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the venting and eventually to the atmosphere. The lint accumulates in the collector and should be removed as needed, minimum once daily.
IMPORTANT
REPLACEMENT PARTS
IMPORTANT Provide adequate clearance for air openings into the combustion chamber.
Replacement parts for this dryer are available from your distributor or by contacting the factory at the address or phone number printed on the cover of this manual.
WARNING Unit is heavy!
NOTE The gas installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 or the CAN/CGA-B149, Installation Codes.
Page 10
190 LB. GAS DRYER SPECIFICATIONS (ILLUSTRATION)
REAR VIEW
ALL DIMENSIONS ARE +/- 1/4 (6.4 MM) AND ARE SUBJECT TO CHANGE WITHOUT NO-
TICE
Page 11
190 LB GAS DRYER SPECIFICATIONS (ILLUSTRATION)
TOP VIEW DIMENSIONS
REAR VIEW DIMENSIONS
REAR COVER NOT SHOWN
ALL DIMENSIONS ARE +/- 1/4 (6.4 MM) AND ARE SUBJECT TO CHANGE WITHOUT NO-
TICE
Page 12
190LB. STEAM DRYER SPECIFICATIONS (ILLUSTRATION)
REAR VIEW
ALL DIMENSIONS ARE +/- 1/4 (6.4 MM) AND ARE SUBJECT TO CHANGE WITHOUT NO-
TICE
Page 13
190 LB. STEAM DRYER SPECIFICATIONS (ILLUSTRATION)
TOP VIEW DIMENSIONS
REAR VIEW DIMENSIONS
REAR COVER NOT SHOWN
ALL DIMENSIONS ARE +/- 1/4 (6.4 MM) AND ARE SUBJECT TO CHANGE WITHOUT NO-
TICE
Page 14
Specifications for 190 lb. Gas Heated Dryer
GENERAL SPECIFICATIONS FOR 190 lb. GAS HEATED DRYERS
Basket Capacity.........................................190 lb (86.2 kg) Dryweight
Electrical Specifications .......................... 208-240/60/3, 480/60/3,
220-380/50/3
Motor Size: Basket .................................. 2 Hp (1.49 kW)
Motor Size: Fan .......................................5 Hp (3.73 kW)
Floor Space ...............................................89 H x 54 W x 71 15/16 D
...................................................................(2261 x 1372 x 1651 mm)
Door Opening............................................31-1/4 (794 mm)
Basket ........................................................ 52 dia. x 48 deep
................................................................... (1321 x 1220 mm)
Basket RPM: Reversing........................... 30 rpm (w/ 3.2 reversals per minute)
Non-Reversing ..........................................30 rpm
Exhaust Duct .............................................12 (3048 mm) dia.
Maximum Air Displacement .................... 2,780 cfm (4726 m3/h)
Recomm. Oper. Range..............................2,300 cfm (3910 m3/h)
Gas Net Weight ........................................2,075 lb (941 kg)
Steam Net Weight..................................... 2,205 lb (1000 kg)
Gas Shipping Weight ................................2,225 lb (1009 kg)
Steam Shipping Weight ............................2,355 lb ( 1068 kg)
Shipping Dimensions ................................89 1/2 H x 58 W x 84 1/2 D
(2273 x 1473 x 2146 mm)
Crating Volume ......................................... 232 ft³ ( 6.57m³)
Gas Supply................................................. 1 1/4 (DN32) pipe connection
(1 1/4 SPT)
Input Rating ............................................... 525,000 Btu/h
(132,300 kcal/h)
Recommended Make-up Air..................... 4.0 sq. ft. (576 sq. in.,
3,744 sq. cm)
Page 15
Specifications for 190 lb. Steam Heated Dryer
GENERAL SPECIFICATIONS FOR 190 lb. STEAM HEATED DRYERS
Basket Capacity.........................................190 lb (86.2 kg)
Electrical Specifications .......................... 208-240/60/3, 480/60/3,
220-380/50/3
Motor Size: Basket .................................. 2 Hp (1.49 kW)
Motor Size: Fan .......................................5 Hp (3.73 kW)
Floor Space ...............................................89 H x 54W x 71 15/16 D
( 2261 x 1372 x 1828 mm)
Door Opening............................................31-1/4 (794 mm)
Basket ........................................................ 52 dia. x 48 deep (59 cu. ft.)
(1321 x 1220 mm, 3600 liters)
Basket RPM: Reversing...........................30 rpm (w/ 3.2 reversals
per minute)
Non-Reversing ..........................................30 rpm
Exhaust Duct .............................................12 (3048 mm) dia.
Maximum Air Displacement .................... 2780 cfm ( 4726 m³/h)
Recomm. Oper. Range.............................. 2300 cfm (3910 m³/h)
Net Weight ................................................ 1800 lb (816 kg)
Shipping Weight ........................................ 1950 lb (885 kg)
Shipping Dimensions ................................89 1/2 H x 58 W x 84 1/2 D
...................................................................(2273 x 1473 x 2146 mm)
Crating Volume ......................................... 232 ft³ ( 6.57 m³)
Input Rating ............................................... 15.7 BHP ( 132,000 kcal/h)
Pressure .................................................... 125 psi max
Steam Supply Connection.........................1 1/4 SPT (DN32)
Steam Return Connection......................... 3/4 SPT (DN20)
Page 16
190 lb. Steam Heated Laundry Dryers - Specifications
ELECTRICAL CONNECTIONS (ALL DRYERS)
Dryers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the service connection box to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or
the Canadian Electrical Code, CA C22.1.
See wiring diagram furnished with dryer. Your dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors with the service connection box on the rear of the dryer. Do not connect the dryer to any voltage or current other than that specified on the dryer rating plate. (Wiring diagram is located on rear wall of dryer.)
All panels must be in position before operation of dryer.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.
Attention. Lors des opérations dentretien des commandes, ètiqueter tous les fils avant de les dèconnecter. Toute erreur de câblage peut être une source de danger et de panne.
(ILLUSTRATION) GROUNDING INSTRUCTIONS
Page 17
Main Drive Motors
Motor No. Voltage Hz. Phase HP Amps RPM B/F
MTR290 208/240 60 3 2 6.2 - 6.0 1725 Basket
MTR290 480 60 3 2 3.0 1725 Basket
MTR296 380 60 3 2 4.2 - 4.6 1725 Basket
MTR292 220/380 50 3 2 6.4/3.7 1425 Basket
MTR292 240/415 50 3 2 6.4/3.7 1425 Basket
MTR309 208/240 60 3 5 13.0 3450 Fan
MTR291 480 60 3 5 7.1 1725 Fan
MTR298 240 50 3 5 8.4 1425 Fan
MTR298 380 60 3 5 17.2 - 16.8 1725 Fan
MTR293 220/380 50 3 5 6.05/12.1 1425 Fan
MTR293 240/415 50 3 5 6.05/12.1 1425 Fan
Page 18
Gas Pipe Size Chart
TOTAL BTU/HR
(for LP Gas correct
total BTU/HR below by
multiplying by .6)
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
300,000
400,000
500,000
600,000
700,000
800,000
900,000
1,000,000
1,100,000
1,200,000
1,300,000
1,400,000
1,500,000
1,600,000
1,700,000
1,800,000
1,900,000
2,000,000
2,200,000
2,400,000
2,600,000
2,800,000
3,000,000
3,200,000
3,400,000
3,600,000
3,800,000
4,000,000
TOTAL
KCAL
HOUR
15000
20000
25200
30200
35200
40300
45300
50400
75600
100800
126000
151200
176400
202000
230000
250000
270000
300000
330000
350000
380000
400000
430000
450000
480000
504000
550000
605000
650000
705000
750000
806000
850000
907000
960000
1000000
(25 ft.) 7,62 m
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1 1/4
1 1/4
1 1/2
1 1/2
1 1/2
2
2
2
2
2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS
In figuring total length of pipe, make allowance for tees and elbows.
(50 ft.)
15,24 m
3/4
3/4
3/4
1 1/4
1 1/4
1 1/2
1 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3 1/2
3 1/2
3 1/2
3 1/2
AT 7 (17.8 CM) W.C. PRESSURE
(75 ft.)
22,86 m
3/4
3/4
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
1
1
1
1
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
(100 ft.) 30,48 m
3/4
1
1
1
1
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
4
4
(125 ft.)
38,1 m
3/4
1
1
1
1
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
4
4
4
4
(150 ft.) 45,72 m
3/4
1
1
1
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
4
4
4
4
4
4
Page 19
Gas Piping Installation (Illustration)
Page 20
Gas Piping Installation
GAS PIPING INSTALLATION
1. Gas service installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code,
ANSI Z223.1 or the CAN/CGA-B149, Installation Codes.
2. Check rating plate located on rear wall of dryer, for type of gas to equip the dryer and the altitude (elevation).
3. Check with the gas supplier for the gas pressure and the proper gas supply line installation.
NOTE: The dryer and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or greater than 1/2 psi (3.5 kPa).
CAUTION: Low gas pressure and intermittent gas will cause gas ignition problems. This will cause inadequate drying of the clothes load.
NATURAL GAS ONLY
NATURAL GAS ONLY: Check the gas pressure inlet supply to the dryer, 11 inches WC pressure maximum. Check the manifold pressure,
3.5 inches WC pressure inside the dryer.
CAUTION: Gas loop piping must be installed as shown on the previ­ous page, to maintain equal pressure for all dryers connected to a single gas service. Install other gas appliances upstream from the loop.
Specific gas pipe size should be obtained from your supplier or refer to the Gas Pipe Size Chart in this manual.
Page 21
Steam Piping Installation (Illustration)
INDIVIDUALLY TRAPPED COILS ARE RECOMMENDED RATHER THAN MANFOLDING RETURN
INTO ONE TRAP.
Page 22
Steam Piping - Installation Instructions
STEAM PIPING INSTALLATION INSTRUCTIONS
1. Set and anchor dryer in position. Machine should be level to assure proper steam circulation.
2. To prevent condensate draining from headers to dryer, piping should have a minimum 12 above respective header. Do not make steam connection to header with a horizontal or downwardly facing tee or elbow.
3. Whenever possible, horizontal runs of steam lines must drain, by gravity, to respective steam header. Water pockets, or an improperly drained steam header will provide wet steam, causing improper operation of dryer. If pockets or improper drainage cannot be eliminated, install a by-pass trap to drain condensate from the low point in the steam supply header to the return.
4. In both steam supply and steam return line, it is recommended that each have a union and a globe valve. This will enable you to disconnect the steam connections and service the dryer whole your plant is in operation.
5. Before connecting trap and check valve to dryer, open globe valve in steam supply line and allow steam to flow through dryer to flush out any dirt and scale from dryer. This will assure proper operation of trap when connected.
6. After flushing system, install bucket trap (with built-in strainer) and check valve. For successful operation of dryer, install trap 18 below coil and as near to the dryer as possible. Inspect trap carefully for inlet and outlet markings and install according to trap manufacturer's instructions. If steam is gravity returned to boiler, omit trap but install check valve in return line near dryer.
PIPING RECOMMENDATIONS
7. Install union and globe valve in return line and make final pipe connec­tions to return header.
1. Trap each dryer individually. Always keep the trap clean and in good working condition.
2. When dryer is on the end of a line of equipment, extend header at least 4 feet beyond dryer. Install globe valve, union, check valve and by-pass trap at end of line. If gravity return to boiler, omit trap.
3. Insulate steam supply and return line for safety of operator and safety while servicing dryer.
4. Keep dryer in good working condition. Repair or replace any worn or defective parts.
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