Cissell HD170 Owner's Manual

OWNER'S MANUAL
170 lb. HD LAUNDRY DRYER
Gas: Natural and LP
Steam
Technical specifications
Installation instructions
Operating instructions
Maintenance
HD170
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER
MANHD170 02/03
Cissell Manufacturing Co.
831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270 Tel: (502) 587-1292 - Fax: (502) 585-2333 Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275
Page 1
IMPORTANT NOTICESPLEASE READ
For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference.
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
- Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliances.  Do not touch any electrical switch; do not use any phone in your building.  Clear the room, building, or area of all occupants.  Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach the gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: In the event the user smells gas odor, instructions on what to do must be
posted in a prominent location. This information can be obtained from the local gas supplier.
WARNING: Wear Safety Shoes to prevent injuries.
WARNING: Purchaser must post the following notice in a prominent location:
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING: A clothes dryer produces combustible lint and should be exhausted outside the
building. The dryer and the area around the dryer should be kept free of lint.
WARNING: Be safe, before servicing machine, the main power should be shut off.
Page 2
WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried.
WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.
WARNING: Do not operate without guards in place.
WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.
WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacturers parts may be used.
WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and
reduces the possibility of spontaneous combustion.
WARNING: Be Safe - shut main electrical power and gas supply off externally before attempting service.
WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer.
FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH THESE
LIQUIDS INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER..
WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.
WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on.
WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics.
WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturers instructions.
WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the OFF position does not disconnect this appliance from the power supply.
Page 3
ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
AVERTISSEMENT. Assurez-vous de bien
suivre les instructions donnees dans cette notice pour reduire au minimum le risque dincendie ou dexplosion ou pour eviter tuot dommage materiel, toute blessure ou la mort.
__ Ne pas entreposer ni utiliser dessence ni
dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell.
__ QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter dallumer dapparell. Ne touchez a aucun interrupteur. Ne pas
vous servir des telephones se trouvant dans le batiment ou vous vous trouvez.
Evacuez la piece, le batiment ou la zone. Appelez immediatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du fournisseur. Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
__ linstallation et lentretien doivent etre assures
par un installateur ou un service dentretien qualifie ou par le fournisseur de gaz.
ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:
POUR VOTRE SECURITE
Ne pas entreposer ni utiliser d essence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
Page 4
CISSELL DRYER WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of three (3) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than three (3) years due to normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which the three (3) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor cannot be reached, contact Cissell.
IDENTIFICATION NAMEPLATE
The Identification Nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate.
Page 5
TABLE OF CONTENTS
PAGE
Model Numbers & Company Address ....................................................................... 1
Important Notices ...................................................................................................... 2-4
Dryer Warranty .............................................................................................................. 5
Table of Contents ........................................................................................................... 6
Warnings, Cautionary Notes and Symbols ........................................................................... 7
Unpacking and General Installation .................................................................................. 8-9
Gas Fired Dryer Dimensions (Illustration) ............................................................................ 10
Gas Fired Dryer Specifications ............................................................................................ 11
Gas Pipe Size Chart ............................................................................................................ 12
Gas Piping Installation .................................................................................................... 13-14
Steam Heated Dryer Dimensions ......................................................................................... 15
Steam Heated Dryer Specifications ................................................................................ 16-17
Steam Dryer Installation Instructions ............................................................................... 18-19
Steam Piping Illustration ...................................................................................................... 20
Steam Piping Installation Instructions ................................................................................ 21
Dryer Installation with Multiple Exhaust .......................................................................... 22-24
Dryer Make-Up Air Requirements ...................................................................................... 25
Dryer Installation with Separate Exhaust (Preferred) ............................................................ 26
Exhaust and Venting ........................................................................................................... 27
Rules for Safe Operation of Dryer .................................................................................. 28-29
Two Timer Model Operating Instructions ....................................................................... 30-31
Service Savers .................................................................................................................... 32
Troubleshooting Chart ................................................................................................... 33-36
Direct Spark Ignition System .......................................................................................... 37-38
General Maintenance ..................................................................................................... 39-40
Burner Air Inlet Shutters Adjustment ................................................................................... 41
Basket Alignment ........................................................................................................... 42-43
Shimming the Basket and Spider Assembly .................................................................... 44-45
Air Switch Adjustment ........................................................................................................ 46
Dryers with Reversing Control Timer .............................................................................. 47-48
Large Gear Reducer Maintenance ....................................................................................... 49
Front Panel and Door Assembly ......................................................................................... 50
Front of Dryer - Parts ......................................................................................................... 51
Rear of Dryer - Parts ..................................................................................................... 52-53
Two-Timer Control Box Assembly ..................................................................................... 54
Two-Timer Control Panel Assembly ................................................................................... 55
DMP Control Panel Assembly ............................................................................................ 56
ProHc Control Panel .......................................................................................................... 57
Gas Bonnet and Burner Assembly ....................................................................................... 58
Air Switch Assembly .......................................................................................................... 59
Steam Bonnet Assembly ..................................................................................................... 60
Large Gear Reducer Assembly ........................................................................................... 61
Reversing Control Panel Assemblies ............................................................................... 62-63
Two Timer Thermostat Assemblies ................................................................................ 64-65
ProHc Thermostat Assembly .............................................................................................. 66
DMP Thermostat Assembly ................................................................................................ 67
Pro Thermostat Assembly ................................................................................................... 68
Insulation ............................................................................................................................ 69
Page 6
SYMBOLS
The following symbols are used in this manual and/or on the machine.
DescriptionSymbol
NOTE!
Hot! Do Not Touch Heiß! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar
dangerous voltage tension dangereuse Gefährliche elektrische Spannung tension peligrosa
On Marche Ein Conectado
Off Arrêt Aus Desconectado
Symbol
Rotation in two directions Rotation dans les deux sens Drehbewigung in zwei Richtungen Movimiento rotativo en los dos sentidos
Direction of rotation Sens de mouvement continu De rotation Drehbewegung in Pfeilrichtung movimiento Giratorio o rotatorio en el sentido de la flecha
End of Cycle
Caution Attention Achtung Atencion; precaucion
Start Demarrage Start Arranque de un movimiento
Emission of heat in general Emission de chaleur en general Warmeabgabe allgemein Emisión de calor
Cooling Refroidissement Kühlen Enfriamiento
Page 7
Unpacking/General Installation (All Dryers)
UNPACKING
GENERAL INSTALLATION (ALL DRYERS)
This dryer is packed in a large wooden crate.
Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately.
Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.
See outline clearance diagrams for correct dimensions.
Remove all packing material such as: tape, manuals, skid, etc.
Leveling: Use spirit level on top of dryer. The use of shims are acceptable for this procedure.
Check voltage and amperes on rating plate before installing the dryer.
The construction of the dryers permits installation side-by-side to save space or to provide a wall arrangement. Position dryer for the least amount of exhaust piping and elbows, and allow free access to the rear of dryer for future servicing of belts, pulleys and motors. Installation clearance from all combustable material is 0 ceiling clearance, 0 rear clearance, and 0 side clearance.
IMPORTANT Opening the clothes loading door deactivates the door switch to shut off the motors, fan, gas, steam, or electric element. To restart the dryer, close the door and press in the push to start button and hold briefly.
IMPORTANT This dryer is designed for a capacity maximum load. Overloading it will result in long drying times and damp spots on some clothes.
IMPORTANT Maximum operating efficiency is dependent upon proper air curculation. The lint screen must be kept cleaned daily to insure proper air circulation throughout the dryer.
Page 8
General Installation (All Dryers)
Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner's manual, warnings, etc.
GENERAL
IMPORTANT
REPLACEMENT PARTS
PROCEDURE FOR DISASSEMBLING THE TOP OF THE DRYER
The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stop. You can expect fast drying from this laundry dryer. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere. The dryer comes equipped with an inclined self-cleaning lint screen. In this system, lint accumu­lates on the underside of the screen until a blanket of lint will fall from the screen to the bottom of the dryer cabinet, and should be removed daily or as required, to prevent an overaccumulation.
IMPORTANT Provide adequate clearance for air openings into the combustion chamber.
Replacement parts for this dryer are available from your dis­tributor or by contacting the factory at the address or phone number printed on the cover of this manual.
1. Unscrew two (2) front cover panel hold-down screws and open the front cover panel. If wires enclosed are not color coded or numbered, mark wires before disconnecting. Refer to the wiring diagram.
2. Disconnect the wire plugs in the right and left control boxes. Unscrew the two (2) hold-down bolts from the bottom of the boxes and one screw from the outside rear of the boxes. Remove the two (2) screws that hold the conduit plate to the boxes. Remove the boxes and the top brace as one assem­bly.
3. Unscrew the six (6) bolts that hold down the heating unit.
4. Remove the air switch box on the rear of the dryer and disconnect the two (2) wires and the box from the rear of the dryer. Leave the air switch fastened to the dryer rear wall.
5. To re-assemble, reverse this procedure.
Page 9
170 lb. - Gas Fired Dryer (Illustration)
Page 10
Specifications
GENERAL Floor Space ............................................ 67.75 (1626 mm) Deep x 54
SPECIFICATIONS (1645 mm) Wide x 96.5 FOR 170 lb. DRYERS (2438 mm) High
Doors .................................................... 31-1/4 (794 mm) Diameter
Basket Size.......................................... 50 (1270 mm) Diameter x
42 (1067 mm) Deep
Basket Capacity (Dry Weight) ................170 lbs. (77.0 kg) Dryweight
Basket Motor ......................................1-1/2 HP (1.12 kW)
Fan Motor .............................................. 3 HP (2.24 kW)
Basket RPM (Reversing) ........................ 28 - 32 reversals per min.
(Non-Reversing)................................. 30
Exhaust Duct ..................................... 12 (305 mm) Diameter
Maximum Air Displacement .................... 2,400 cfm (4078 m3/h)
Recommended Operating ....................... 2,000 - 2,400 cfm
Range (3398 - 4078 m3/h)
Net Weight (Gas) ...................................1,740 lbs. (790 kg) approx.
(Steam) .................................................. 1,754 lbs. (796 kg) approx.
Shipping Weight (Gas) ..........................1,890 lbs. (858 kg) approx.
(Steam) .................................................. 1,944 lbs. (882 kg) approx.
Export Shipping Dimensions.......... 104 H (2642 mm) x 60 W
(1524 mm) x 74 L (1880 mm)
Export Crate (Gas) .................................. 267 ft³ (7.6 m³)
(Steam) .................................................. 267 ft³ (7.6 m³)
Load Weight on Floor Area ............. .69 lb./sq. in. (48.5 lb./sq. in.)
BTU Input Rating * (see next page) ........................... 400,000 Btu per hour
(100,800 kcal/h) (Nat., Mixed, Mfg., Butane and Propane Gases)
Steam Consumption ............................... 13.0 bhp - 448 lbs.
(435,227 Btu/h)
Operating Steam Pressure.............. 100 psi (6.9 bar) max
Gas Supply.......................................... 1 (3 mm) Pipe Connection
Manifold Pressure ............................. 3.5w.c. (8.7 mbar) (Natural Gas)
11w.c. (27 mbar) (LP Gas)
Electric Ignition................................. Direct Spark Ignition System
Page 11
Gas Pipe Size Chart
TOTAL BTU/HR (for LP Gas correct total Btu/h below by
multiplying by .6)
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
300,000
400,000
500,000
600,000
700,000
800,000
900,000
1,000,000
1,100,000
1,200,000
1,300,000
1,400,000
1,500,000
1,600,000
1,700,000
1,800,000
1,900,000
2,000,000
2,200,000
2,400,000
2,600,000
2,800,000
3,000,000
3,200,000
3,400,000
3,600,000
3,800,000
4,000,000
TOTAL
KCAL
HOUR
15000
20000
25200
30200
35200
40300
45300
50400
75600
100800
126000
151200
176400
202000
230000
250000
270000
300000
330000
350000
380000
400000
430000
450000
480000
504000
550000
605000
650000
705000
750000
806000
850000
907000
960000
1000000
GAS PIPE SIZE FOR 1000 Btu (252 kcal/h) NATURAL GAS
In figuring total length of pipe, make allowance for tees and elbows.
(25 ft.) 7,62 m
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1 1/4
1 1/4
1 1/2
1 1/2
1 1/2
2
2
2
2
2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
(50 ft.)
15,24 m
3/4
3/4
3/4
1 1/4
1 1/4
1 1/2
1 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3 1/2
3 1/2
3 1/2
3 1/2
AT 7 w. c. (17.5 bar) PRESSURE
(75 ft.)
22,86 m
3/4
3/4
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
1
1
1
1
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
(100 ft.) 30,48 m
3/4
1
1
1
1
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
4
4
(125 ft.)
38,1 m
3/4
1
1
1
1
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2
2
2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3
3
3
3
3
3
3
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
4
4
4
4
(150 ft.) 45,72 m
3/4
1 1/4
1 1/4
1 1/4
1 1/2
1 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
3 1/2
3 1/2
3 1/2
3 1/2
3 1/2
1
1
1
2
2
2
3
3
3
3
3
3
3
4
4
4
4
4
4
Page 12
Gas Piping Installation (Illustration)
Page 13
Gas Piping Installation
STEAM PIPING INSTALLATION
1. Gas service installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code, ANSI
Z223.1 or the CAN/CGA-B149, Installtion Codes.
2. Check Rating Plate located on rear wall of dryer, for type of gas to equip the dryer and the altitude (elevation).
3. Check with the gas supplier for the gas pressure and the proper gas supply line installation.
NOTE: The dryer and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve dur­ing any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa).
CAUTION: Low gas pressure and intermittent gas will cause gas ignition problems. This will cause inadequate drying of the clothes load.
NATURAL & LP GASES: Check the gas pressure inlet supply to the dryer, 14 w. c. (34.9 bar) pressure maximum. Check the manifold pressure, 3.5 w. c. (8.8 bar) for natural gas and 11 w. c. (27.4 bar) for LP gas.
CAUTION: Gas loop piping must be installed as shown on the following page, to maintain equal pressure for all dry­ers connected to a single gas service. Install other gas appliances upstream from the loop.
Page 14
170 lb. Steam Heated Models (Illustration)
Page 15
170 lb. Steam Heated Laundry Dryers - Specifications
GENERAL SPECIFICATIONS FOR 170 lb. LAUNDRY DRYERS (STEAM HEATED)
LIST OF MOTORS USED ­170 lb. LAUNDRY DRYERS
Operating Steam Pressure 100 psig (6.9 bar) Maximum
Boiler HP 13 HP (9.69 kW)
Heat Capacity 8 Coil
Steam Coils (4) 6(153 mm) x 10 1/4 (261 mm)
x 40 1/2(1029 mm)
Steam Supply Connection 3/4 (20 mm)
Steam Return Connection 3/4 (20 mm)
Trap Connection (2) 3/4 (20 mm)
Maximum Air Displacement 2400 cfm (4078 m³/h)
Motor No. Voltage Hz Phase HP KW Amps Basket or Fan
MTR296 200-240/460-480 60 3 3 2.24 9.2/4.6 Fan
*MTR304 240/415 50 3 1 1/2 1.12 4.8/2.4 Basket
*MTR304 220/380 50/60 3 1 1/2 1.12 4.8/2.4 Basket
TOTAL CONTROLS
INPUT RATINGS
ELECTRICAL WIRING
Total controls on dryer are 1 to 3 amperes.
*Input ratings as shown are for elevations up to 2000 ft. (610 m). For high elevations, ratings should be reduced 4% for each 1000 ft. (305 m) above sea level.
Electrical wiring to dryer must conform to local electrical code re­quirements.
Page 16
170 lb. Steam Heated Laundry Dryers - Specifications
ELECTRICAL CONNECTIONS ­ALL DRYERS
(ILLUSTRATION) GROUNDING INSTRUCTIONS
Dryers must be electrically grounded by a separate #14 or larger green wire
from the grounding terminal within the Service Connection Box to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70 or the Canadian Electrical Code, CA C22.1.
See wiring diagram furnished with dryer. Your dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors with the Service Connection Box on the rear of the dryer. Do not connect the dryer to any voltage or current other than that specified on the Dryer Rating Plate. (Wiring diagrams are located on rear wall of dryer.)
All panels must be in position before operation of dryer.
«Attention. Lors des opérations dentretien des commandes, ètiqueter tous les fils avant de les dèconnecter. Toute erreur de câblage peut être une source de danger et de panne»
Page 17
Steam Dryers - Option Installation Instructions
(When The Steam Bonnet Is Shipped Separate)
STEAM DRYERS -OPTION INSTALLATION INSTRUCTIONS
1. The dryer comes in two wood crates:
A - Very large crate
B - Smaller crate
2. Open Crate A and lift dryer off the skid and set in place.
3. Open Crate B. It contains two assemblies:
I - Control Box Assembly
II - Steam Bonnet Assembly
4. Place II - Steam Bonnet Assembly on top of the dryer and
slide piped end to rear of dryer. Bolt to top with six 3/8 ( 10 mm) bolts, flat washers and lockwashers provided. Attach Solenoid Conduits (2) to the Right Front Control Box. Then connect the wires as per diagram on the rear wall of dryer.
5. Place I - Control Box Assembly on top front of the dryer and
bolt in place with six 3/8 (10 mm) bolts, flat washers and lockwashers. Snap the electrical connections together.
6. Proceed with steam piping, electrical services and duct
work, as specified in technical manual.
Page 18
I - Control Box Assembly and II - Steam Bonnet Assembly (Illustration)
(When The Steam Bonnet Is Shipped Seperate)
I - Control Box Assembly II - Steam Bonnet Assembly
Page 19
Steam Piping Installation (Illustration)
INDIVIDUALLY TRAPPED COILS ARE RECOMMENDED RATHER THAN MANFOLDING RETURN
INTO ONE TRAP.
Page 20
Steam Piping - Installation Instructions
STEAM PIPING - 1. Set and anchor dryer in position. Machine should be level INSTALLATION assure proper steam circulation. INSTRUCTIONS
2. To prevent condensate draining from headers to dryer, piping should have a minimum 12 (305 mm)above respective header. Do not make steam connection to header with a horizontal or downwardly facing tee or elbow.
3. Whenever possible, horizontal runs of steam lines must drain, by gravity, to respective steam header. Water pockets, or an improperly drained steam header will provide wet steam, causing improper operation of dryer. If pockets or improper drainage cannot be eliminated, install a by-pass trap to drain condensate from the low point in the steam supply header to the return.
4. In both steam supply and steam return line, it is recommended that each have a 3/4(20 mm) union and 3/4 (20 mm) globe valve. This will enable you to disconnect the steam connections and service the dryer while your plant is in operation.
5. Before connecting trap and check valve to dryer, open globe valve in steam supply line and allow steam to flow through dryer to flush out any dirt and scale from dryer. This will assure proper operation of trap when connected.
6. After flushing system, install bucket trap (with built-in strainer) and check valve. For successful operation of dryer, install trap 18" (458 mm) below coil and as near to the dryer as possible. Inspect trap carefully for inlet and outlet markings and install according to trap manufacturer's instructions. If steam is gravity returned to boiler, omit trap but install check valve in return line near dryer.
7. Install union and globe valve in return line and make final pipe connections to return header.
PIPING 1. Trap each dryer individually. Always keep the trap clean RECOMMENDATIONS and in good working condition.
2. When dryer is on the end of a line of equipment, extend header at least 4 feet (2 m)beyond dryer. Install gloge valve, union, check valve and by-pass trap at end of line. If gravity return to boiler, omit trap.
3. Insulate steam supply and return line for safety of operator and safety while servicing dryer.
4. Keep dryer in good working condition. Repair or replace any worn or defective parts.
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