Cissell CTDBV Installation Manual

Thoroughbred

Combination Bosom, Body and Yoke

Single and Double Buck Cabinet Presses

Refer to Page 3 for Model Numbers

Operation/Maintenance

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

An LSG Company 831 South First Street, P.O. Box 32270 Louisville, KY 40232-2270 Phone: (502) 587-1292 Sales Fax: (502) 585-3625 Service/Parts Fax: (502) 681-1275 www.cissellmfg.com

CAB417C

Part No. AJ1030

February 2005

Table of

Contents

Model Identification ........................................................................... 3

Introduction......................................................................................... 5

Nameplate Location.............................................................................. 5

Parts Ordering Information................................................................... 5

General Description.............................................................................. 5

Safety Information .............................................................................. 7

Explanation of Safety Messages........................................................... 7

Important Safety Instructions ............................................................... 7

Operation............................................................................................. 9

Single Buck Front View ....................................................................... 9

Single Buck Right and Rear View........................................................ 10

Double Buck Front View...................................................................... 11

Double Buck Right and Rear View ...................................................... 12

Single Buck Controls or Indicators....................................................... 13

Double Buck Controls or Indicators ..................................................... 16

Resetting Air Circuit............................................................................. 19

Operating Instructions .......................................................................... 19

Pre-Operating Services .................................................................... 19

Post-Operating Services................................................................... 20

Single Buck Operation Sequence..................................................... 21

Double Buck Operation Sequence................................................... 22

Buck Dressing Instructions.............................................................. 23

Operating Tips ...................................................................................... 28

Shirt Quality..................................................................................... 28

Padding ............................................................................................ 28

Maintenance ........................................................................................ 33

General.................................................................................................. 33

Cleaning Press Heads....................................................................... 33

Periodic Inspections......................................................................... 34

Cleaning Air Filter ........................................................................... 35

Cleaning Steam Strainer .................................................................. 35

Cleaning Customer-Furnished Steam Traps .................................... 35

Lubrication....................................................................................... 36

Adjusting Air Line Lubricator Flow Rate........................................ 38

Filling Air Line Lubricator .............................................................. 38

means without the expressed written consent of the publisher.

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Notes

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AJ1030

Model Identification

Information in this manual is applicable to these models:

CTSBT (CCBBY-XT) CTDBT (CDFB-XT) CTSBV (CCBBY-XV) CTDBV (CDFB-XV)

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Notes

4

Introduction

1

Nameplate Location

When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.

Parts Ordering Information

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Cissell at (502) 587-1292 for the name and address of the nearest authorized parts distributor.

General Description

This press is an air-operated, steam-heated bosom, body and yoke press. Press is designed to finish bosom, body and yoke areas of shirts. The major components are:

• A shirt form called a buck. It is padded with steel

base pads, flannel under pads and a cover with sewn in porous side and yoke air bags.

• Sleeve expanders which extend sleeves during

pressing.

• A blower dedicated to buck vacuum (vacuum

models only) and expanding side and yoke air bags.

• An air system (including valves and cylinders)

which controls most press functions.

1 Nameplate

Figure 1

CAB417C

• An electrical system which controls blower

motor and timer.

• A self-contained manual water spray system.

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Notes

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Safety Information

Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

DANGER

Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

WARNING

Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

CAUTION

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Important Safety Instructions

Save These Instructions

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your press, follow these basic precautions:

W372

1. Read all instructions before using the press.

2. Do not allow children to play on or in the press.

3. Do not reach into the press while the press is in operation.

4. Do not install or store the press where it will be exposed to water and/or weather.

5. Do not tamper with the controls.

6. Do not repair or replace any part of the press, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

7. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the press to the electrical power source.

8. Use press only for its intended purpose, finishing garments.

9. ALWAYS disconnect the press from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

10. Install the press according to the INSTALLATION INSTRUCTIONS. All connections for steam, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

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Notes

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Single Buck Front View

Operation

11

12

1

2

3

4

10

9

5

6

CAB755N

7

8

1 Emergency Stop Bars 8 Tail Clamp/Vacuum and Sleeve Expander 2 Reset Button 3 Reset System Gauge 9 Operator Controls 4 Electrical Controls and Timer 10 Spray Gun 5 Condenser Coil 11 Buck and Padding 6 Damper Box 12 Collar Clamp 7 Collar Clamp Foot Pedal

Foot Pedal

Figure 2

CAB755N

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Operation

Single Buck Right and Rear View

1

2

9

8

7

RIGHT VIEW REAR VIEW

CAB751N

6

5

4

1 Muffler 6 Blower 2 Emergency Stop Bar 7 Low Air Pressure Gauge 3 Intake Air Filters 8 Heat Exchanger 4 Blower Air Filter (Model ACBBYXV) 9 Thermostat for Super Heated Air 5 External Air Inlet

Figure 3

3

CAB751N

10

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