Cissell CMMSL Installation Manual

Lay Down Sleever
LDS/CMMSL
Installation/Operation
Read and understand these instructions before operating or servicing these machines.
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
An LSG Company 831 South First Street, P.O. Box 32270 Louisville, KY 40232-2270 Phone: (502) 587-1292 Sales Fax: (502) 585-3625 Service/Parts Fax: (502) 681-1275 www.cissellmfg.com
CAB1812C
CAB1812C
Part No. AJ0852R1
June 2002
Table of
Contents
Safety.................................................................................................... 3
Installation........................................................................................... 5
Front View............................................................................................ 5
Rear View ............................................................................................. 6
Dimensions and Specifications ............................................................. 7
Electrical Requirements........................................................................ 7
Electrical Data.................................................................................. 7
Motor Data ....................................................................................... 7
Overall Dimensions and Connecting Data ........................................... 8
Required Materials................................................................................ 9
Receiving Inspection ............................................................................ 9
Location Requirements......................................................................... 10
Foundation Requirements..................................................................... 10
Uncrating .............................................................................................. 10
Installing Anchor Bolts and Leveling Finisher..................................... 10
Connecting Steam Supply and Returns ................................................ 10
Connecting Air Service......................................................................... 11
Connecting Electrical Service............................................................... 12
Final Preparation for Use...................................................................... 12
Final Check-Out Procedure .................................................................. 12
Operation............................................................................................. 15
Operating Controls................................................................................ 15
Pre-Operating Services......................................................................... 16
Finisher Operation ................................................................................ 16
Long Sleeve Shirts ........................................................................... 16
Short Sleeve Shirts........................................................................... 21
Post-Operating Services........................................................................ 22
Maintenance ........................................................................................ 23
Periodic Inspections.............................................................................. 23
Cleaning Airline Filter ..................................................................... 25
Cleaning Steam Strainer .................................................................. 25
Cleaning Customer-Furnished Steam Traps .................................... 25
Lubrication............................................................................................ 26
Adjusting Air Line Lubricator Flow Rate........................................ 27
Filling Air Line Lubricator .............................................................. 27
Quality Troubleshooting....................................................................... 28
© Copyright 2002, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
AJ0852
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1
Notes
2
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
AJ0852
Safety
Danger indicates the presence of a hazard that WILL cause SEVERE personal injury, death, or substantial property damage if the danger is ignored.
DANGER
Warning indicates the presence of a hazard that CAN cause SEVERE personal injury, death, or substantial property damage if the warning is ignored.
WARNING
Caution indicates the presence of a hazard that WILL or CAN cause MINOR personal injury or property damage if the caution is ignored.
CAUTION
Safe operating and maintenance practices presented in this manual are emphasized with special safety messages. These messages are categorized as DANGER, WARNING and CAUTION. Explanations of these categories are listed below.
These safety messages are used throughout this manual to identify safe practices. Signal words are placed with descriptions or steps where the need to maintain safe conditions is critical.
Safety signs and labels are also placed on the finisher. Those signs and labels are limited messages. Where needed, further explanations are provided in the manual. These signs are to be inspected for readability and replaced when missing, damaged or unreadable. Refer to Maintenance section of this manual for inspections process. Refer to parts manual for ordering information.
DANGER
To avoid possible serious injury, ensure that air and steam supply systems have adequate RELIEF VALVE PROTECTION or have the pressures sufficiently limited at the sources for safe operating pressures as specified for this equipment.
W333
WARNING
To AVOID possible serious injury, BEFORE performing maintenance or repair tasks:
• Shut off and lock out ALL electric power to the unit.
• Shut off and lock out ALL air service to the unit.
• Shut off and lock out ALL steam service to the unit.
• Allow heated surfaces to cool.
W399
Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce serious injury, death, and/or property damage.
Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in the service manual and that you understand and have the skills to carry out.
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
AJ0852
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
WARNING
W335
3
Notes
4
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT AJ0852
Front View
Installation
1
2
9
8
7
6
1 Cuff Clamps 6 Transformer Box (Units over 230 Volts) 2 Air Bags 7 Steam Inlet/Return Manifold 3 Power ON/OFF Switch 8 Air Filter 4 Air Inlet Filter/Regulator/Lubricator 9 Buck Weldment 5 Foot Pedal
5
3
4
CAB33N
AJ0852
Figure 1
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
5
Installation
Rear View
1
2
3
7
6
1 Cuff Gusset Press Plates 5 Buck Steam Outlet 2 Gusset Arm 6 Anchor Bolt Holes 3 Rear Cover 7 Air Inlet 4 Steam Inlet
4
5
6
CAB40N
Figure 2
6
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
AJ0852
Dimensions and Specifications
General Specifications Standard Metric
Air Pressure @ Inlet 80-100 psi 5.52-6.90 bar
Consumption @ psig 0.3 ft
Maximum Steam Pressure 115 psig 6.90 bar
Suggested Operating Steam Pressure 105-115 psig 7.24-7.93 bar
Steam Consumption (Condensed) 30 lbs./hr 14 kg/hr
Net Machine Weight (Approximate) 400 lbs. 181 kg
Domestic Crated Weight (Approximate) 480 lbs. 217 kg
Table 1
3
free air/cycle 0.008 m3 per cycle
Electrical Requirements
200 Volt/60 Hertz/3 Phase/7.7 Full Load Amperes
230 Volt/60 Hertz/3 Phase/7.6 Full Load Amperes
460 Volt/60 Hertz/3 Phase/4.1 Full Load Amperes
575 Volt/60 Hertz/3 Phase/3.3 Full Load Amperes
Installation
220 Volt/50 Hertz/3 Phase/7.4 Full Load Amperes
380 Volt/50 Hertz/3 Phase/4.1 Full Load Amperes
415 Volt/50 Hertz/3 Phase/4.3 Full Load Amperes
Electrical Data
Nominal Voltage/Hertz/Phase* 200/3/60 230/3/60 460/3/60 575/3/60 220/3/50 380/3/50 415/3/50
Minimum Supply Circuit Conductor Ampacity** 9.4 9.3 5.0 4.0 9.1 4.9 5.1
Maximum Rating of Protection Device**
Full Load Amperes (FLA) 7.7 7.6 4.1 3.3 7.4 4.1 4.3
Average Running Amperes 6.2 6.1 3.3 2.6 5.9 3.3 3.4
Quantity of Primary Power Connections 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd
* The voltages listed are rated machine voltages. The currents listed are rated for system voltage ranges of 5%.
** Conductor ampacity and protection devices are determined in accordance with NATIONAL ELECTRICAL CODE.
Installer must comply with all local codes and ordinances related to installation.
Dual Element Time Delay Fuse
Inverse Time Delay Circuit Breaker
12A 12A 6A 5A 12A 6A 6A
20A 20A 10A 10A 20A 10A 10A
Motor Data
Motor
Blower 2.5 3450 1.85 2850
AJ0852
60 Hertzhp60 Hertz
RPM
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50 Hertzhp50 Hertz
RPM
7
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