Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Manual

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

First Published: 2014-07-24

Last Modified: 2018-03-30

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Preface

CHAPTER 1

CHAPTER 2

Preface xi

Audience xi

Documentation Conventions xi

Audience

Preface

This document describes how to install a Cisco Network Convergence System (NCS) 6000 Fabric Card Chassis and its components. The Cisco NCS 6000 Fabric Card Chassis (FCC) is a product in the Cisco Network Convergence System 6000 Series family. The chassis specifications are included in Appendix A “System Specifications.” The Cisco product IDs (PIDs) are listed in Appendix B “System Product IDs.”

Audience, page xi

•

Documentation Conventions, page xi

•

Documentation Conventions

This document uses the following conventions:

Italic font

{x | y | z}

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

DescriptionConvention

Commands and keywords and user-entered text appear in bold font.bold font

Document titles, new or emphasized terms, and arguments for which you supply values are in italic font.

Elements in square brackets are optional.[ ]

Required alternative keywords are grouped in braces and separated by vertical bars.

Documentation Conventions

Preface

DescriptionConvention

Note

[x | y | z]

Optional alternative keywords are grouped in brackets and separated by vertical bars.

string

A nonquoted set of characters. Do not use quotation marks around the string or the string will include the quotation marks.

courier font

Terminal sessions and information the system displays appear in courier font.

Indicates a variable for which you supply values, in context where italics cannot be used.

Nonprinting characters such as passwords are in angle brackets.< >

Default responses to system prompts are in square brackets.[ ]

!, #

An exclamation point (!) or a pound sign (#) at the beginning of a line of code indicates a comment line.

Means reader take note. Notes contain helpful suggestions or references to material not covered in the manual.

Tip

Caution

Warning

Means the following information will help you solve a problem. The tips information might not be troubleshooting or even an action, but could be useful information, similar to a Timesaver.

Means reader be careful. In this situation, you might perform an action that could result in equipment damage or loss of data.

IMPORTANT SAFETY INSTRUCTIONS

This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. Use the statement number provided at the end of each warning to locate its translation in the translated safety warnings that accompanied this device.

SAVE THESE INSTRUCTIONS

Statements using this symbol are provided for additional information and to comply with regulatory and customer requirements.

xii

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Preface

Changes to This Document

Obtaining Documentation and Submitting a Service Request

For information on obtaining documentation, using the Cisco Bug Search Tool (BST), submitting a service request, and gathering additional information, see What's New in Cisco Product Documentation, at: http://

www.cisco.com/c/en/us/td/docs/general/whatsnew/whatsnew.html.

Subscribe to What's New in Cisco Product Documentation, which lists all new and revised Cisco technical documentation as an RSS feed and delivers content directly to your desktop using a reader application. The RSS feeds are a free service, and Cisco currently supports RSS Version 2.0.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

xiii

Obtaining Documentation and Submitting a Service Request

Preface

xiv

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Installation Roadmap

Installation Roadmap , page 1

•

Installation Roadmap

The following table lists the tasks to install the Cisco NCS 6000 Fabric Card Chassis (FCC) and its components and prepare the system for operation. Use this table as a checklist to ensure that all components are properly installed in the correct order. For information about a step, see the respective section of this installation guide.

Table 2: Overview of Installation Steps

CHAPTER 1

CheckSeeStep

1. Verify that the FCC is securely bolted to the floor.

2. Install the power enclosure.

3. Ground the FCC.

4. Install the power trays.

5. Install the external cosmetics on the front of the FCC.

6. Install the external cosmetics on the rear of the FCC.

7. Install power modules in the power trays.

Cisco Network Convergence System 6000 Series Routers Unpacking, Moving, and Securing Guide

About the Power Enclosure, on page 13

section

Installing the Fabric Card Chassis Ground Cable, on page 35 section

Installing an AC or DC Power Tray, on page 18 section

Installing the Front Exterior Cosmetics, on page 22 section

Installing the Rear Exterior Cosmetics, on page 28

Installing an AC or DC Power Module , on page 46 section

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Installation Roadmap

CheckSeeStep

8. Install either AC or DC input power connections to the power trays.

9. Power on the FCC.

10. Install the shelf controller cards and fabric cards in the FCC.

11. Connect the cabling for multi-chassis configuration.

Installing AC Input Power Cords, on page 53 or Installing DC Input Power Cables , on page 55 section

Powering On the Fabric Card Chassis , on page 57 section

Installing the Shelf Controller Cards and Fabric Cards , on page 61 section

Cabling a Multi-Chassis Configuration, on page 137 section

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

CHAPTER 2

Overview

This chapter provides an overview of the Cisco NCS 6000 Fabric Card Chassis.

About the Cisco NCS 6000 Fabric Card Chassis, page 3

•

Fabric Card Chassis Components, page 4

•

Slot Numbers, page 8

•

Cable Management , page 10

•

Safety Guidelines, page 10

•

About the Cisco NCS 6000 Fabric Card Chassis

The Cisco NCS 6000 Fabric Card Chassis is a highly scalable core routing platform designed for service providers to build next generation multi-service networks that provide video, data and voice services. The fabric card chassis, also known as a switch fabric chassis, is referred to in this document as the Cisco NCS 6000 FCC.

The Cisco NCS 6000 FCC is part of the Cisco NCS 6000 Multi-Chassis system that also includes the Cisco NCS 6008 8-slot line card chassis (LCC). The system can expand from a single chassis to various multi-chassis configurations for increased routing capacity and is capable of supporting up to 16 LCCs interconnected to 4 FCCs.

The Cisco NCS 6000 Multi-Chassis system scales by interconnecting up to 16 LCCs through up to four FCCs. These connections are made from the LCC switch fabric cards to the FCC fabric cards through CXP or CXP2 optical interconnects. The NCS 6000 has a 3-stage switch fabric architecture. In a multi-chassis configuration, the first and third stages are implemented by the S13 fabric cards on the LCC, and the second stage is performed by the S2 fabric cards on the FCC. For an overview of the fabric system and multi-chassis cabling configurations, see About the Cisco NCS 6000 Multi-Chassis System, on page 137.

The Cisco NCS 6000 FCC has an integrated rack and is bolted to the facility floor (no external rack is required). The FCC contains its own power and cooling systems. Power systems are available using either AC or DC power.

This installation guide provides the installation procedures for the FCC. For installation information about the LCC, see the Cisco Network Convergence System 6000 Series Routers Hardware Installation Guide.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Fabric Card Chassis Components

Overview

Note

The installation of a Cisco NCS 6000 FCC may require space, floor loading, power, and cooling modifications to a facility. Therefore, you should plan the site well in advance of the scheduled delivery of the FCC. For site preparation information, see the Cisco Network Convergence System 6000 Series

Routers Site Planning Guide.

Fabric Card Chassis Components

Table 3: Main Components of the Cisco NCS 6000 FCC

DescriptionComponent

Chassis midplane

S2 Fabric Cards (FCs)

The chassis midplane distributes power and provides interconnections for other components in the system. Each S2 FC is connected through the midplane to the FCC. The midplane is not a field-replaceable unit (FRU).

The FCC has 12 FC slots: Six FC slots on the front side of the FCC (three slots on the upper cage and three slots on the lower cage) and six FC slots on the rear side of the FCC (three slots on the upper cage and three slots on the lower cage). See Figure 3:

Cisco NCS 6000 FCC Slot Numbers. For an overview of the fabric, see Fabric Overview, on page 150.

Each S2 FC supports up to 32 CXP modules. Each S2 FC2 supports up to 32 CXP2 modules.

CXP/CXP2 optical modules and connectors

The connections between the LCC and the FCC are implemented through a number of bi-directional optical links. Pluggable CXP/CXP2 optics are used for these interconnects.

In 1T multi-chassis (MC) mode, CXP optical modules connect the S2 FC and S13

•

FC together.

In 2T MC mode, CXP2 optical modules connect the S2 FC2 and UFC together.

•

The CXP module (CXP-100G-SR12) and the CXP2 module (ONS-CXP2-SR25) use a 24-fiber MPO connector that supports 12 bi-directional optical links up to 100 meters of OM-4 multi-mode fiber.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Overview

Fabric Card Chassis Components

DescriptionComponent

Shelf Controller Cards

Power enclosure

The Cisco NCS 6000 FCC offers two types of shelf controller cards: the SC card and the SC-SW card.

The SC-SW card is a 56-port combination card that integrates a shelf controller

•

and switch for the NCS 6000 Control Ethernet into one physical card. The shelf controller (SC) portion controls the route processing and management functions for the FCC and its components. The switch (SW) portion interconnects all the route processors (RPs) and SCs in a multi-chassis system. The LEDs on the SC-SW indicate active alarm conditions.

The SC card is a shelf-controller-only card.

•

For detailed information about the SC-SW and SC cards, see About the SC and SC-SW

Cards, on page 69.

The FCC ships with two shelf controller cards, either two SC-SW cards or a combination of one SC-SW card and one SC card pre-installed in the FCC. The cards are inserted into two dedicated slots on the front of the FCC. One SC-SW or SC card installs into slot SC0 on the upper card cage and the other SC-SW or SC card installs into slot SC1 on the lower card cage (Figure 3: Cisco NCS 6000 FCC Slot Numbers). Both the upper and lower card slots are identical. The secondary card is installed for redundancy, so that the loss or removal of a single card does not bring down the FCC. At least one SC-SW or SC card must be operational for the FCC to function.

Note

In a multi-chassis system with more than one FCC, we recommend that the SC-SW cards are not installed in the same FCC.

The power enclosure is a separate unit that is installed at the top of the FCC (Figure 5:

FCC Power Enclosure—Front and Rear Views). The enclosure has four slots for AC

or DC power trays, and two power control modules (PCMs). Each set of power trays has a PCM with its own I/O power switch.

Fan trays

Air filter

Each AC power tray has three slots for power modules (PMs). Each DC power

•

tray has four slots for PMs.

Mixing AC and DC power supplies in the FCC is not supported.

•

The AC and DC power trays are field-replaceable (after power down). The PMs are hot-swappable.

Two redundant fan trays are inserted into the rear of the FCC (Figure 2: Rear View of

the Cisco NCS 6000 FCC ). Each fan tray contains four axial fans. The fans pull cooling

air through the FCC from the front to the back of the FCC.

A removable air filter is located below the lower cable management bracket and inside the front air intake on the front of the FCC (Figure 1: Front View of the Cisco NCS

6000 FCC ).

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Fabric Card Chassis Components

Overview

DescriptionComponent

Cable management brackets

Cable troughs

Craft panel display

The FCC has cable management features on the front and rear sides of the FCC. These brackets organize the interface cables entering and exiting the different cards, keeping them out of the way and free of sharp bends that may damage the cables.

Four horizontal cable management brackets are preinstalled on the FCC (two on the front side and two on the rear side of the FCC (Figure 1: Front View of the Cisco NCS

6000 FCC and Figure 2: Rear View of the Cisco NCS 6000 FCC ). Each side of the

FCC has one cable management bracket above the upper card cage and one cable management bracket below the lower card cage.

Four vertical cable troughs are supplied for cable management, two on the front side of the FCC and two on the rear side of the FCC.

A temperature sensor is located on the lower rear side of the FCC.Temperature sensor assembly

A craft panel display, located on the front of the FCC (Figure 1: Front View of the

Cisco NCS 6000 FCC ), consists of an LCD touch-screen display and LEDs used to

indicate system alarms. The craft panel has a basic interface used to monitor the operation of the FCC.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Overview

Fabric Card Chassis Components

The following figure shows the front view of the Cisco NCS 6000 FCC.

Figure 1: Front View of the Cisco NCS 6000 FCC

Upper card cage4Power enclosure1

Lower card cage5Craft panel display2

Removable air filter6Cable management brackets3

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Slot Numbers

Overview

The following figure shows the rear view of the Cisco NCS 6000 FCC.

Figure 2: Rear View of the Cisco NCS 6000 FCC

Slot Numbers

This section identifies the location and slot numbers for system components that plug into the Cisco NCS 6000 FCC. The following figure shows the slot number locations on the front and rear of the LCC.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Upper card cage3Two fan trays1

Lower card cage4Cable management brackets2

Overview

Slot Numbers

Note

The four power trays slots (PT0–PT3) are part of the power enclosure described in the About the Power

Enclosure, on page 13 section.

Figure 3: Cisco NCS 6000 FCC Slot Numbers

The FCC has the following slots:

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Cable Management

Front of the FCC

Four power trays for redundancy. The upper two power trays (PT0 and PT1) are referred to as power

•

shelf 0 (PS0) and the lower two power trays (PT2 and PT3) are referred to as power shelf 1 (PS1).

Two SC slots for redundancy (for SC and SC-SW cards) and six FC slots.

•

Upper card cage: (left to right: SC0, FC0, FC1, FC2)

◦

Lower card cage: (left to right: SC1, FC3, FC4, FC5)

◦

Rear of the FCC

Two fan trays for redundancy.

•

Upper fan tray: FT0

◦

Lower fan tray: FT1

◦

Six FC slots

•

Overview

Upper card cage: (left to right: FC6, FC7, FC8)

◦

Lower card cage: (left to right: FC9, FC10, FC11)

◦

Cable Management

The distribution of the slot locations on the Cisco NCS 6000 FCC allows for the large number of optic fiber cables required for a fully-loaded routing system. Splitting the FCs front and back maximizes the space around each connector and simplifies cable management.

The NCS 6000 FCC cable management features include:

Front and rear cable management brackets: One cable management bracket is located above the upper

•

card cage and one cable management bracket below the lower card cage (Figure 1: Front View of the

Cisco NCS 6000 FCC and Figure 2: Rear View of the Cisco NCS 6000 FCC ).

Vertical cable troughs: Four troughs, two on the front side of the FCC, and two on the rear side of the

•

FCC (Figure 14: Front Door Trough Hinges, Latches, and Retention Brackets and Figure 17: Rear Door

Trough Hinges, Latches, and Retention Brackets).

Safety Guidelines

Before performing any installation procedures, review the safety guidelines in this section to avoid injuring yourself or damaging the equipment.

Note

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Review the safety warnings listed in Regulatory Compliance and Safety Information for the Cisco Network

Convergence System 6000 Series Routers before installing, configuring, or troubleshooting any installed

card.

Overview

Safety Guidelines

Note

Power off the PCM output switch and the power to the associated two power trays prior to removing a power tray.

The following guidelines are for your safety and to protect equipment. The guidelines do not include all hazards. Be alert.

Never attempt to lift an object that might be too heavy for you to lift by yourself.

•

Keep the work area clear and dust-free during and after installation. Do not allow dirt or debris to enter

•

into any laser-based components.

Keep tools and FCC components away from walk areas.

•

Do not wear loose clothing, jewelry, and other items that could get caught in the FCC while working

•

with the FCC and its components.

Use Cisco equipment in accordance with its specifications and product-usage instructions.

•

Do not work alone if potentially hazardous conditions exist.

•

Make sure your installation follows national and local electrical codes:

•

In the United States, National Fire Protection Association (NFPA) 70, United States National

◦

Electrical Code; in Canada, Canadian Electrical Code, part I, CSA C22.1.

In other countries, International Electrotechnical Commission (IEC) 60364, part 1 through part 7.

◦

Connect only a DC power source that follows the safety extra-low voltage (SELV) requirements in

•

UL/CSA/IEC/EN 60950-1 and AS/NZS 60590 to the DC input power system.

Make sure that you have a readily accessible two-poled disconnect device incorporated in the fixed

•

configuration wiring of a DC input power system.

Make sure that you provide short-circuit (overcurrent) protection as part of the building installation.

•

Preventing Electrostatic Discharge

Electrostatic discharge (ESD) damage, which can occur when electronic cards or components are improperly handled, results in complete or intermittent failures. We recommend use of an ESD-preventive wrist strap whenever you handle network equipment or one of its components.

To prevent ESD damage:

Always use an ESD-preventive wrist or ankle strap, and ensure that it makes good skin contact. Connect

•

the equipment end of the connection cord to an ESD jack or a bare metal surface on the FCC (ensure that the FCC is grounded).

Handle a card by its ejector levers, when applicable, or its metal carrier only; avoid touching the board

•

or connector pins.

Place a removed card board side up on an antistatic surface or in a static-shielding bag. If you plan to

•

return the component to the factory, immediately place it in a static-shielding bag.

Avoid contact between a card and clothing. The wrist strap protects the board from only ESD voltage

•

on the body; ESD voltage on clothing can still cause damage.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Safety Guidelines

Overview

The following figure shows an example of the ESD jack on the FCC. An ESD jack is located directly above the upper and lower cable management brackets on both sides of the FCC.

Figure 4: ESD Jack

ESD jack (two on each side of the FCC)1

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Installing the Power Enclosure, Power Trays, and Exterior Cosmetics

This chapter provides instructions on installing the Cisco NCS 6000 Fabric Card Chassis power enclosure, power trays, and exterior cosmetics.

About the Power Enclosure, page 13

•

Installing the Power Trays, page 16

•

Installing the Exterior Cosmetics, page 20

•

About the Power Enclosure

The Cisco NCS 6000 FCC ships with a separate empty power enclosure (Cisco PID NCS-F-PWR-SHELF). The power enclosure consists of one power shelf, four slots for AC or DC power trays, and two power control modules (PCMs).

The upper two power trays (PT0 and PT1) are referred to as power shelf 0 (PS0), and the lower two power trays (PT2 and PT3) are referred to as power shelf 1 (PS1) Figure 3: Cisco NCS 6000 FCC Slot Numbers. Each set of power trays has a power control module (PCM) with its own I/O power switch. Three AC power modules or four DC power modules can be installed in each power tray. See the Installing an AC or DC Power

Module , on page 46 section.

CHAPTER 3

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Installing the Power Enclosure

Installing the Power Enclosure, Power Trays, and Exterior Cosmetics

Note

Usually, it is not necessary to remove the power enclosure although it is field-serviceable. For information about removing the power enclosure components, see the Replacing an AC or DC Power Tray, on page

99 section.

Figure 5: FCC Power Enclosure—Front and Rear Views

Two PCMs2

Installing the Power Enclosure

This section describes how to install the power enclosure in the Cisco NCS 6000 FCC.

Required Tools and Equipment

6-inch, Number-2 Phillips screwdriver

•

Power enclosure (Cisco PID NCS-F-PWR-SHELF)

•

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

PCM I/O power switches (one per PCM)3Four power tray slots for AC or DC power trays1

Installing the Power Enclosure, Power Trays, and Exterior Cosmetics

Installing the Power Enclosure

Step 1

Note

The power enclosure weighs approximately 30 pounds and sits on top of the FCC. To prevent injury, we recommend that you use a ladder and use two people when installing the power shelf.

Steps

Follow these steps to attach the power enclosure to the FCC:

Lift and place the power enclosure (busbar facing back) at the top of the FCC.

Caution

Figure 6: Attaching the Power Enclosure to the FCC

Handle the power shelf by lifting it at the sides and along the bottom of the shelf when installing it into the FCC. Avoid lifting the shelf from the center bottom.

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Installing the Power Trays

Installing the Power Enclosure, Power Trays, and Exterior Cosmetics

Side captive screws (two per side)3Power enclosure1

D-Sub connector cables (one per PCM)4Three front captive screws2

Step 2

Step 3

Step 4

Step 5 Step 6

Step 7

Position and align the two rails on each side of the underside of the power enclosure with the two rails at the top of the FCC. When the shelf is aligned properly, it will easily slide in place.

Slowly push the power enclosure forward until the front flange with the three captive screws engages with the front of the FCC.

Loosely tighten the captive screws (two per side) on the power enclosure, and then loosely tighten the three captive screws on the front flange.

Repeat Step 4, tightening all captive screws to firmly attach the power enclosure to the FCC.

Attach the two D-Sub connector cables to the two PCM connectors on back of the power enclosure and tighten the captive screws on each cable connector. The individual PCMs are labeled PCM0 and PCM1.

Tighten the captive screws on each cable connector.

Installing the Power Trays

This section describes how to install an AC or DC power tray in the power enclosure and includes the following topics:

Note

Although there are differences between AC and DC power trays, they are installed by using the same procedures described in this section. Once they are installed into an FCC that is properly grounded, external grounding to the power tray is not needed.

About the AC and DC Power Trays

The Cisco NCS 6000 FCC power enclosure supports either four AC power trays or four DC power trays. An AC power tray houses up to three AC power modules, while a DC power tray houses up to four DC power modules. See the Installing an AC or DC Power Module , on page 46 section.

Note

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

Only one type of power tray can be installed in the power enclosure. You cannot mix AC and DC power trays.

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Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide

CONTENTS

Audience

Preface

Documentation Conventions

Related Documentation

Changes to This Document

Obtaining Documentation and Submitting a Service Request

Installation Roadmap

Installation Roadmap

Overview

About the Cisco NCS 6000 Fabric Card Chassis

Fabric Card Chassis Components

Slot Numbers

Cable Management

Safety Guidelines

Installing the Power Enclosure, Power Trays, and Exterior Cosmetics

About the Power Enclosure

Installing the Power Enclosure

Required Tools and Equipment

Steps

Installing the Power Trays

About the AC and DC Power Trays