Cisco IE 1000 Hardware Installation Guide

Cisco IE 1000 Industrial Ethernet Switch Hardware Installation Guide
First Published: August 2016
Last Updated: July 2016
Cisco Systems, Inc. www.cisco.com—CiscoSans
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The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense.
The following information is for FCC compliance of Class B devices: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If the equipment causes interference to radio or television reception, which can be determined by turning the equipment off and on, users are encouraged to try to correct the interference by using one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Modifications to this product not authorized by Cisco could void the FCC approval and negate your authority to operate the product.
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© 2012–2016 Cisco Systems, Inc. All rights reserved.
2

Preface

Audience

This guide is for the networking or computer technician responsible for installing Cisco IE 1000 series switches. We assume that you are familiar with the concepts and terminology of Ethernet and local area networking.

Purpose

This guide documents the hardware features of the Cisco IE 1000 switches. It describes the physical and performance characteristics of each switch, explains how to install a switch, and provides troubleshooting information.
This guide does not describe system messages that you might receive or how to configure your switch. For more information, see the Cisco IE1000 documentation at
http://www.cisco.com/en/US/products/ps12451/tsd_products_support_series_home.html

Conventions

This document uses the following conventions and symbols for notes, cautions, and warnings.
Note: Means reader take note. Notes contain helpful suggestions or references to materials not contained in this manual.
Caution: Means reader be careful. In this situation, you might do something that could result in equipment damage
or loss of data.
Warning: This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work
on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. Use the statement number provided at the end of each warning to locate its translation in the translated safety warnings that accompanied this device. Statement 1071
The safety warnings for this product are translated into several languages in the Regulatory Compliance and Safety Information for the Cisco IE 1000 Switch that ships with the product. The EMC regulatory statements are also included
in that guide.

Related Publications

Before installing, configuring, or upgrading the switch, see the release notes on Cisco.com for the latest information.
These documents provide complete information about the switch and are available on Cisco.com:
Product Document of Compliance for the Cisco IE 1000 Series Switch.
Regulatory Compliance and Safety Information for the Cisco IE 1000 Switch
Release Notes for the Cisco IE 1000 Switch
Cisco IE 1000 Switch Device Manager Guide
Cisco Systems, Inc. www.cisco.com
3
Preface

Obtaining Documentation, Obtaining Support, and Security Guidelines

Device Manager online help (available on the switch)
These compatibility matrix documents are available from this Cisco.com site:
http://www.cisco.com/en/US/products/hw/modules/ps5455/products_device_support_tables_list.html
Cisco Gigabit Ethernet Transceiver Modules Compatibility Matrix (not orderable but available on Cisco.com)
Cisco Small Form-Factor Pluggable Modules Compatibility Matrix (not orderable but available on Cisco.com)
Obtaining Documentation, Obtaining Support, and Security Guidelines
For information on obtaining documentation, obtaining support, providing documentation feedback, security guidelines, and also recommended aliases and general Cisco documents, see the monthly What’s New in Cisco Product Documentation, which also lists all new and revised Cisco technical documentation, at:
http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html
4

Product Overview

The Cisco® Industrial Ethernet (IE) 1000 Series Switches are compact rugged switches aimed to operational technology (OT) users with limited IT network knowledge. The IE 1000 Series Switches provide an easy transformation from the legacy factory to digital solution. For machine builders and machine-to-machine (M2M) solutions is an attractive entry level product as a GUI-based, lightly-managed switch. The 1000 is a good fit for locations with harsh temperatures and small spaces, and is Power over Ethernet (PoE) capable with and zero IT management.
The 1000 is ideal for industrial Ethernet applications where small and easy-to-be-managed hardened products are required, including factory automation, intelligent transportation systems, city-surveillance programs, building automations etc.
The Cisco IE 1000 Series Switches complement the current industrial Ethernet portfolio of related Cisco industrial switches, such as the Cisco IE 2000, IE 3000, IE 4000 and IE 5000 Series Switches.
The 1000 can be easily installed on your network. Through a user-friendly web device manager, the 1000 provides easy out-of-the-box configuration and simplified operational manageability to deliver advanced and secure multiservices over industrial networks.
Cisco Systems, Inc. www.cisco.com
1
Product Overview

Front Panel Overview

Switch Models Supported
FE Uplink Gig Uplink FE Downlink
Model
IE-1000-4T1T-LM 1 4
DescriptionCopper SFP Copper POE
IE1Kwithtotalof5FEports 10/100
IE-1000-6T2T-LM 2 6 IE1Kwithtotalof8FEports
10/100
IE-1000-4P2S-LM 2 4 IE1Kwith2GESFP,4PoE
10/100withtotalof6ports
IE-1000-8P2S-LM 2 8 IE1Kwith2GESFP,8PoE
10/100withtotalof10ports
Front Panel Overview
The illustrations in this section provide an overview of the variety of components available on the various switch models in this product family. Not all models are illustrated.
2
Product Overview

Ports and Slots

Figure 1 Cisco IE-1000-4P2S-LM front panel shown
1 10/100 BASE-T ports 3 SFP module slots
2LEDs
Ports and Slots
Note: Different configurations are available. Not all ports or slots are present in all configurations.

10/100 BASE-T Downlink Ports

You can set the 10/100BASE-T downlink ports to operate at 10 or 100 Mb/s in full-duplex or half-duplex mode. You can also set these ports for speed and duplex autonegotiation in compliance with IEEE 802.3AB. (The default setting is autonegotiate.) When set for autonegotiation, the port senses the speed and duplex settings of the attached device and advertises its own capabilities. If the connected device also supports autonegotiation, the switch port negotiates the best connection (that is, the fastest line speed that both devices support, and full-duplex transmission if the attached device supports it) and configures itself accordingly. In all cases, the attached device must be within 328 feet (100 meters). 100BASE-TX traffic requires Category 5 cable. 10BASE-T traffic can use Category 3 or Category 4 cables.
When connecting the switch to workstations, servers, routers, and Cisco IP phones, make sure that the cable is a straight-through cable.

100/1000 Mb/s SFP Module Uplink Slots

The IEEE 802.3u 100 Mb/s SFP module uplink slots provide full-duplex 100 or 1000 Mb/s connectivity over multi-mode (MM) fiber cables or single-mode (SM) fiber cables. These ports use a SFP fiber-optic transceiver module that accepts a dual LC connector. Check the SFP specifications for the cable type and length.
3
Product Overview

Connectors

SFP Modules Supported
The SFP modules are switch Ethernet SFP modules that provide connections to other devices. Depending on the switch model, these field-replaceable transceiver modules provide uplink or downlink interfaces. The modules have LC connectors for fiber-optic connections. For a complete list of supported SFP modules refer to the Data Sheet.
Connectors
Figure 2 Cisco IE-1000-4P2S-LM top panel shown
1 Alarm connector (PoE Models Only) 3 Power connector DC-A
2 Protective ground connection 4 Power connector DC-B (PoE Models Only)

DC Power Connector

You connect the DC power to the switch through the top panel connectors. The switch has a dual-feed DC power supply; two connectors provide primary and secondary DC power (DC-A and DC-B). See Figure 1 on page 3. Each power connector has an LED status indicator.
The switch power connectors are attached to the switch chassis. Each power connector has screw terminals for terminating the DC power. All connectors are attached to the switch top panel with the provided captive screws.
The power connector labeling is on the panel. The positive DC power connection is labeled “+”, and the return connection is labeled “–”.
4
Product Overview

Alarm Connector (PoE Models Only)

The switch can operate with a single power source or with dual power sources. When both power sources are operational, the switch draws power from the DC source with the higher voltage. If one of the two power sources fail, the other continues to power the switch.
Alarm Connector (PoE Models Only)
You connect the alarm signals to the switch through the alarm connector. The switch supports one alarm output relay. The alarm connector is on the top panel.
The alarm connector provides three alarm wire connections. The connector is attached to the switch top panel with the provided captive screws.
The alarm output circuit is a relay with a normally open and a normally closed contact. The switch is configured to detect faults that are used to energize the relay coil and change the state on both of the relay contacts: normally open contacts close, and normally closed contacts open. The alarm output relay can be used to control an external alarm device, such as a bell or a light.
For more information about the alarm connector, see Cable and Connectors, page 11
5
Product Overview

LEDs

LEDs
You can use the LEDs to monitor the switch status, activity, and performance. Figure 3 on page 6 and on page 8 show the front panel LEDs.
Figure 3 LEDs on the Cisco IE 1000 Switch (PoE Models Only)
DC A Power connector DC-A LED ALM-OUT (PoE Only) Alarm Out LED
DC B (PoE Only) Power connector DC-B LED POE (PoE Only) POE port status LED
SYS System LED 5 (PoE Only) SFP module slot LED
EXP Express Setup LED 6 (PoE Only) SFP module slot LED

Express Setup LED

The Express Setup LED displays the express setup mode for the initial configuration.
Color Setup Status
Off (dark) Switch is configured as a managed switch.
Solid green Switch is operating normally.
Blinking green Switch is in initial setup, in recovery, or initial setup is incomplete.
Solid red Switch failed to start initial setup or recovery because there is no available switch port to
which to connect the management station. Disconnect a device from a switch port, and then press the Express Setup button. The EXP LED will go RED when User attempts to enter Express Setup mode, but the switch has a startup-configuration already. Express Setup mode only works when the switch does NOT have a startup-configuration.

System LED

The System LED shows whether the system is receiving power and is functioning properly.
Color System Status
Off System is not powered on.
Green System is operating normally.
Red The switch failed ACT 2 verification. The configuration running on the switch is not
compatible with the running software. Switch is not functioning properly.
6
Product Overview
LEDs

Alarm OUT (PoE Models Only)

Color System Status
Off Alarm OUT is not configured, or the switch is off.
Green Alarm OUT is configured, no alarm detected.
Blinking red Switch has detected a major alarm.
Red Switch has detected a minor alarm.

Power Status LEDs

The switch can operate with one or two DC power sources. Each DC input has an associated LED that shows the status of the corresponding DC input. If power is present on the circuit, the LED is green. If power is not present, the LED color depends on the alarm configuration. If alarms are configured, the LED is red when power is not present; otherwise, the LED is off.
If the switch has dual power sources, the switch draws power from the power source with the higher voltage. If one of the DC sources fails, the alternate DC source powers the switch, and the corresponding power status LED is green.
Color System Status
Green Power is present on the associated circuit, system is operating normally.
Off Power is not present on the circuit, or the system is not powered up.
Red Power is not present on the associated circuit, and the power supply alarm is configured.
The Power A and Power B LEDs show that power is not present on the switch if the power input drops below the low valid level. The power status LEDs only show that power is present if the voltage at the switch input exceeds the valid level.

Port Status LEDs

Each port and SFP uplink slot has a status LED, as shown in Figure 3 on page 6 and described below.
Color System Status
Off No link.
Solid green Link present.
Blinking green Activity. Port is sending or receiving data.
Alternating green-amber
Solid amber Port is not forwarding. The port was disabled by management, an address violation, or STP.
Link fault. Error frames can affect connectivity, and errors such as excessive collisions, CRC errors, and alignment and jabber errors are monitored for a link-fault indication.
After a port is reconfigured, the port LED can remain amber for up to 30 seconds while STP checks the switch for possible loops.
7
Product Overview

Rear Panel

PoE Status LED

The PoE STATUS LEDs are located on the front panel of POE capable models. The LEDs display the functionality and status of the adjacent PoE ports.
Rear Panel
The rear panel of the switch has a latch for installation on a DIN rail. See Figure 4 on page 8. The latch is spring-loaded to move down to position the switch over a DIN rail and return to the original position to secure the switch to a DIN rail.
Figure 4 Cisco IE 1000 Switch Rear Panel

Management Options

The switch supports these management options:
Device Manager
You can use Device Manager, which is in the switch memory, to manage individual and standalone switches. This web interface offers quick configuration and monitoring. You can access Device Manager from anywhere in your network through a web browser.
8
Product Overview

Network Configurations

Network Configurations
See the switch software configuration guide on Cisco.com for network configuration concepts and examples of using the switch to create dedicated network segments and interconnecting the segments through Gigabit Ethernet connections.
9
Product Overview
Network Configurations
10

Switch Installation

This chapter describes how to install your switch, verify the boot fast, and connect the switch to other devices. It also includes information specifically for installations in hazardous environments.
Read these topics, and perform the procedures in this order:
Preparing for Installation, page 9
Connecting to Power, page 11
Installing the Switch, page 19
Connecting Alarm Circuits, page 21
Connecting Destination Ports, page 24
Where to Go Next, page 27

Preparing for Installation

This section provides information about these topics:
Installation Guidelines, page 9

Installation Guidelines

When determining where to place the switch, observe these guidelines.
Environment and Enclosure Guidelines
Review these environmental and enclosure guidelines before installation:
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II
applications (as defined in IEC publication 60664-1), at altitudes up to 9842 ft (3 km) without derating.
This equipment is considered Group 1, Class A industrial equipment, according to IEC/CISPR Publication 11. Without
appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably
designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame-spread rating of 5VA, V2, V1, V0 (or equivalent) if nonmetallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication might contain additional information regarding specific enclosure-type ratings that are required to comply with certain product safety certifications.
Cisco Systems, Inc. www.cisco.com
9
Switch Installation
Preparing for Installation
General Guidelines
Before installation, observe these general guidelines:
Caution: Proper ESD protection is required whenever you handle Cisco equipment. Installation and maintenance
personnel should be properly grounded by using ground straps to eliminate the risk of ESD damage to the switch.
Do not touch connectors or pins on component boards. Do not touch circuit components inside the switch. When not in use, store the equipment in appropriate static-safe packaging.
If you are responsible for the application of safety-related programmable electronic systems (PES), you need to be
aware of the safety requirements in the application of the system and be trained in using the system.
Caution: The device is designed to mount on a DIN rail that conforms to Standard EN50022.
This product is grounded through the DIN rail to chassis ground. Only use Zinc-Plated yellow-chromate steel Din rail
for IE1K. Use of DIN rails made of other materials (such as aluminum, plastic, and so on) is prohibited. These materials can corrode, oxidize, or are poor conductors and can result in improper or intermittent grounding or mechanical failure. Secure the DIN rail to the mounting surface approximately every 7.8 in. (200 mm), and use end-anchors appropriately.
When determining where to place the switch, observe these guidelines:
Before installing the switch, first verify that the switch is operational by powering it on and observing LEDs.
For 10/100 ports, the cable length from a switch to an attached device cannot exceed 328 feet (100 meters).
For 100BASE-FX fiber-optic ports, the cable length from a switch to an attached device cannot exceed 6562 ft (2
km).
Clearance to front and rear panels meets these conditions:
Front-panel LEDs can be easily read.
Access to ports is sufficient for unrestricted cabling.
Front-panel direct current (DC) power connectors and the alarm connector are within reach of the connection
to the DC power source.
Airflow around the switch must be unrestricted. To prevent the switch from overheating, you must have the following
minimum clearances:
Top and bottom: 2.0 in. (50.8 mm)
Sides: 1.0 in. (25.4 mm)
Front: 2.0 in. (50.8 mm)
Caution: When the switch is installed in an industrial enclosure, the temperature within the enclosure is greater than
normal room temperature outside the enclosure.
Ensure temperatures inside the enclosure conform to device specifications detailed in Table 1 on page 19.
Cabling is away from sources of electrical noise, such as radios, power lines, and fluorescent lighting fixtures.
10
Switch Installation

Connecting to Power

Connecting to Power

Tools and Equipment

Obtain these necessary tools and equipment:
Ratcheting torque flathead screwdriver that exerts up to 18 in-lb (2.03 N-m) of pressure.
For the protective ground connector, obtain a single or pair of stu size 6 ring terminals (such as Hollingsworth part
number R3456B or equivalent).
Crimping tool (such as Thomas & Bett part number WT4000, ERG-2001, or equivalent).
10-gauge copper ground wire.
For DC power connections, use UL- and CSA-rated, style 1007 or 1569 twisted-pair copper appliance wiring
material (AWM) wire.
Wire-stripping tools for stripping 10- and 18-gauge wires.
A number-2 Phillips screwdriver.
A flat-blade screwdriver.

Supported Power Supplies

Table 1 Supported Power Supplies
Current
Input
Output
Dimensions
Usage
PWR-IE65W­PC-DC
DC-DC AC-DC DC-DC AC-DC AC-DC AC-DC
18-60 VDC/4.3 Amp
54VDC/1.2 Amp 54VDC/1.2 Amp 54VDC/3.15 Amp 54VDC/3.15 Amp 24VDC/2.1Amp 24 VDC / 2.1Amp
5.9 in H x 2.1 in. W x 4.9 in. D
Designed for up to 25W of POE load
PWR-IE65W­PC-AC
110/220 VAC and 88-300 VDC
5.9 in. H x
2.1 in. W x
4.9 in. D
Designed for up to 25W of POE load
PWR-IE170W­PC-DC
10.8-60 VDC/23 Amp
5.93 in (149.8 mm) H x 4.47 in. (113.5 mm) W x
5.7 in. (144.7 mm) D
Designed for up to 8 POE ports or 123W of POE power.
PWR-IE170W­PC-AC
110/220 VAC and 88-300 VDC/2.1 Amp
5.93 in. (150.6mm ) H x
3.72 in. (94.5mm) W x
5.6 in. (142.2mm) D
Designed for up to 8 POE ports or 123W of POE power.
PWR-IE50W­AC-IEC
110/220 VAC 110/220VAC and
5.8in.H x 2in.W x 4.4 in. D
No POE support No POE support
PWR-IE50W­AC
88-300 VDC
5.8in.H x 2in.W x 4.4 in. D

Installing the Power Supply on a DIN Rail, Wall, or Rack Adapter

You install the power converter on a DIN rail, wall, or rack as you would a switch module.
Warning: This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is
suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible
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