Cisco Systems CALAB0676 Users manual

Cisco 1120 Connected Grid Router

Hardware Installation Guide

Last updated: November 26, 2012

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Cisco Systems, Inc. 170 West Tasman Drive

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Text Part Number: OL-26438-01

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NOTWITHSTANDING ANY OTHER WARRANTY HEREIN, ALL DOCUMENT FILES AND SOFTWARE OF THESE SUPPLIERS ARE PROVIDED “AS IS” WITH ALL FAULTS. CISCO AND THE ABOVE-NAMED SUPPLIERS DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OR ARISING FROM A COURSE OF DEALING, USAGE, OR TRADE PRACTICE.

IN NO EVENT SHALL CISCO OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR LOSS OR DAMAGE TO DATA ARISING OUT OF THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF CISCO OR ITS SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.Cisco and the Cisco logo are trademarks or registered trademarks of Cisco and/or its affiliates in the U.S. and other countries. To view a list of Cisco trademarks, go to this URL: www.cisco.com/go/trademarks. Third-party trademarks mentioned are the property of their respective owners. The use of the word partner does not imply a partnership relationship between Cisco and any other company. (1110R)

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Cisco 1120 Connected Grid Router Hardware Installation Guide

©2012 Cisco Systems, Inc. All rights reserved.

Contents

C O N T E N T S

C H A P T E R 1

Unpacking the Router

1-1

 

 

 

 

 

 

 

 

 

 

 

Unpacking the Router

1-1

 

 

 

 

 

 

 

 

 

 

Router Package Contents

1-2

 

 

 

 

 

 

 

 

Installation Safety and Site Preparation

 

 

 

 

 

C H A P T E R 2

2-1

 

 

 

 

 

 

Safety Recommendations

 

2-2

 

 

 

 

 

 

 

 

 

Safety with Electricity

 

2-3

 

 

 

 

 

 

 

 

 

Preventing Electrostatic Discharge Damage

2-3

 

 

 

 

 

General Site Requirements

2-4

 

 

 

 

 

 

 

 

 

Rack Mounting

2-4

 

 

 

 

 

 

 

 

 

 

 

 

Router Environmental Requirements

2-4

 

 

 

 

 

 

Power Guidelines and Requirements

2-4

 

 

 

 

 

 

Network Cabling Specifications

2-5

 

 

 

 

 

 

 

 

Preparing for Network Connections

2-5

 

 

 

 

 

 

Ethernet Connections

2-5

 

 

 

 

 

 

 

 

Serial Connections

2-5

 

 

 

 

 

 

 

 

Required Tools and Equipment for Installation and Maintenance 2-7

 

Router Hardware Description

 

 

 

 

 

 

 

C H A P T E R 3

3-1

 

 

 

 

 

 

 

 

Router Overview

3-1

 

 

 

 

 

 

 

 

 

 

 

Applications Overview

3-1

 

 

 

 

 

 

 

 

 

Hardware Compliance

3-2

 

 

 

 

 

 

 

 

 

Router Hardware Overview

3-2

 

 

 

 

 

 

 

 

Hardware Features

3-4

 

 

 

 

 

 

 

 

 

 

 

Chassis 3-4

 

 

 

 

 

 

 

 

 

 

 

 

 

Mounting Features

3-5

 

 

 

 

 

 

 

 

 

Mounting Procedures

 

3-6

 

 

 

 

 

 

 

 

 

Module Panel (Front Panel) Features

3-6

 

 

 

 

 

 

Front Panel LEDs

 

3-7

 

 

 

 

 

 

 

 

 

WiFi Antenna Port

3-7

 

 

 

 

 

 

 

 

 

USB Port

3-8

 

 

 

 

 

 

 

 

 

 

 

SD Flash Memory Module

3-8

 

 

 

 

 

 

 

GPS Antenna Port

3-9

 

 

 

 

 

 

 

 

 

Kensington-Compatible Security Slot

3-9

 

 

 

 

 

Connected Grid Module Slots

3-10

 

 

 

 

 

 

Cable Panel (Back Panel) Features

3-11

 

 

 

 

 

 

 

 

 

 

 

 

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Back Panel LEDs 3-12

 

 

 

 

 

 

 

 

 

 

CONFIG Reset Button

3-12

 

 

 

 

 

 

 

 

 

PWR RESET Button

3-12

 

 

 

 

 

 

 

 

 

Small Form-Factor Pluggable (SFP) Ports

3-12

 

 

 

 

 

 

Ethernet Ports

3-13

 

 

 

 

 

 

 

 

 

 

Combo Ports

3-15

 

 

 

 

 

 

 

 

 

 

 

Serial Ports

3-15

 

 

 

 

 

 

 

 

 

 

 

Console Port

3-16

 

 

 

 

 

 

 

 

 

 

 

AC Power Supply

3-17

 

 

 

 

 

 

 

 

 

DC Input for Battery Backup

3-17

 

 

 

 

 

 

 

Power Specifications

3-17

 

 

 

 

 

 

 

 

 

Alarm Port

3-18

 

 

 

 

 

 

 

 

 

 

 

Internal Hardware Features

3-19

 

 

 

 

 

 

 

 

Memory

3-19

 

 

 

 

 

 

 

 

 

 

 

Internal GPS Module

3-19

 

 

 

 

 

 

 

 

 

Short-Range Access Point

3-20

 

 

 

 

 

 

 

 

Real-Time Clock (RTC)

3-21

 

 

 

 

 

 

 

 

 

Temperature Sensor

3-21

 

 

 

 

 

 

Mounting the Router

 

 

 

 

 

 

 

C H A P T E R 4

 

4-1

 

 

 

 

 

 

 

 

 

 

 

Router Mounting Kit

 

4-1

 

 

 

 

 

 

 

 

 

 

 

Mounting Kit Contents

4-1

 

 

 

 

 

 

 

 

 

Prepare to Mount the Router

4-2

 

 

 

 

 

 

 

 

 

Materials and Tools You Supply

4-3

 

 

 

 

 

 

 

Router Orientation When Mounting

4-3

 

 

 

 

 

 

 

General Safety Information for Mounting 4-3

 

 

 

 

 

Mounting Instructions

4-4

 

 

 

 

 

 

 

 

 

 

 

Attach the Mounting Bracket to the Router

4-4

 

 

 

 

 

 

Mount the Router on a DIN Rail

4-6

 

 

 

 

 

 

 

 

Mount the Router on a Wall

4-7

 

 

 

 

 

 

 

 

Ground the Router

4-8

 

 

 

 

 

 

 

 

Connecting the Router to Power

 

 

 

 

 

C H A P T E R 5

 

5-1

 

 

 

 

 

 

 

 

 

Before You Begin

5-1

 

 

 

 

 

 

 

 

 

 

 

 

Verify Router Hardware Readiness

5-1

 

 

 

 

 

 

 

Tools and Materials You Supply

5-2

 

 

 

 

 

 

 

EMC Class A Notices and Warnings (US and Canada) 5-2

 

 

 

 

 

Class A Notice for FCC

5-2

 

 

 

 

 

 

 

 

 

Class A Notice for Canada

5-3

 

 

 

 

 

 

 

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Safety Information

5-3

 

 

 

 

 

 

 

 

AC Power Connection Information

5-4

 

 

 

 

 

Router Power Source Input Terminals 5-4

 

 

Electrical Wire Color Codes

5-5

 

 

 

 

 

 

Terminal Blocks and Mating Connectors for Power Input Wiring 5-6

 

 

Connect to AC Power

5-7

 

 

 

 

 

 

 

 

 

Verify AC Power Connection

5-9

 

 

 

 

 

 

Connect to DC Power (Optional)

5-9

 

 

 

 

 

 

Power Cycling the Router

5-10

 

 

 

 

 

 

 

Accessing the Buttons

5-10

 

 

 

 

 

Making Network Connections

 

 

 

 

 

 

C H A P T E R 6

6-1

 

 

 

 

 

 

 

Before Installing

6-1

 

 

 

 

 

 

 

 

 

 

Installation Site Preparation

6-1

 

 

 

 

 

 

Installation Safety Information

6-2

 

 

 

 

 

Connecting the Router to Power

6-2

 

 

 

 

 

Preventing Electrostatic Discharge Damage 6-2

 

 

Cabling Guidelines

6-2

 

 

 

 

 

 

 

 

Basic Network Connections

6-2

 

 

 

 

 

 

 

Connect to the Ethernet Network

6-3

 

 

 

 

 

Connecting the Ethernet Ports

6-3

 

 

 

 

 

Connecting the SFP Ports

6-4

 

 

 

 

 

Verify Ethernet Connection with System Software CLI 6-6

 

 

Additional Router Connections

6-7

 

 

 

 

 

 

Connecting the Console Port

6-8

 

 

 

 

 

 

About

6-8

 

 

 

 

 

 

 

 

 

 

Connecting

6-8

 

 

 

 

 

 

 

 

 

Related Information

6-9

 

 

 

 

 

 

 

Connecting the Serial Port

6-9

 

 

 

 

 

 

About

6-9

 

 

 

 

 

 

 

 

 

 

Connecting

6-9

 

 

 

 

 

 

 

 

 

Related Information

6-9

 

 

 

 

 

 

 

Connecting the USB Port

6-10

 

 

 

 

 

 

About

6-10

 

 

 

 

 

 

 

 

 

 

Connecting

6-10

 

 

 

 

 

 

 

 

 

Related Information

6-10

 

 

 

 

 

 

Connecting the Alarm Port

6-11

 

 

 

 

 

 

About

6-11

 

 

 

 

 

 

 

 

 

 

Connecting

6-11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Related Information 6-11

 

 

SD Flash Memory Module Card

6-12

 

Installing Modules and Antennas

6-13

 

Related Information

6-13

 

 

 

About Connected Grid Modules

 

 

C H A P T E R 7

7-1

 

 

Installing or Replacing Modules

7-1

 

Installing Modules in the Router

7-1

 

Preparing to Install Modules

7-2

 

Installation Warning Statements

2

 

Module Installation Locations

7-2

 

Install Modules 7-3

 

 

 

Remove Modules

7-4

 

 

 

 

 

 

 

Where to Find Additional Module Information

7-4

 

 

 

About Connected Grid Antennas

 

 

 

 

C H A P T E R 8

 

8-1

 

 

 

 

 

 

 

 

Router Antennas Overview

8-1

 

 

 

 

 

 

 

 

 

GPS Antenna

8-2

 

 

 

 

 

 

 

 

 

 

 

WiFi Antenna

8-4

 

 

 

 

 

 

 

 

 

 

 

Connected Grid Module Antennas

8-4

 

 

 

 

 

 

 

Installing or Replacing Module Antennas

8-5

 

 

 

 

 

 

 

Where to Find Antenna Installation Information 8-5

 

 

 

 

 

Antenna Specifications

8-6

 

 

 

 

 

 

 

 

 

GPS Antenna Specifications

8-6

 

 

 

 

 

 

 

 

WiFi Antenna Specifications

8-7

 

 

 

 

 

Using the SD Flash Memory Module 9-1

 

 

 

C H A P T E R 9

 

 

 

 

 

 

 

 

 

SD Card Overview

9-1

 

 

 

 

 

 

 

 

 

 

 

Supported SD Cards

9-2

 

 

 

 

 

 

 

 

 

Accessing the SD Card

9-2

 

 

 

 

 

 

 

 

 

Inserting the SD Card

9-2

 

 

 

 

 

 

 

 

 

 

Online Insertion and Removal (OIR)

9-3

 

 

 

 

 

 

 

Safety Warnings

9-3

 

 

 

 

 

 

 

 

 

 

Preventing Electrostatic Discharge Damage

9-3

 

 

 

 

 

 

Tools You Supply

9-3

 

 

 

 

 

 

 

 

 

 

Removing and Inserting the SD Card

9-3

 

 

 

 

 

 

 

SD Card Status

9-5

 

 

 

 

 

 

 

 

 

 

 

SD Card LED

9-5

 

 

 

 

 

 

 

 

 

 

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Related Commands

9-6

 

 

 

 

 

 

 

 

Router LED Locations and States

 

 

 

 

 

 

C H A P T E R 10

10-1

 

 

 

 

 

 

 

 

Rear Panel LED Locations

10-2

 

 

 

 

 

 

 

 

 

Power Supply LED

10-2

 

 

 

 

 

 

 

 

 

 

SYS LED – System Status

10-3

 

 

 

 

 

 

 

 

 

ACT LED – System Activity

10-3

 

 

 

 

 

 

 

 

 

WIFI LED – WiFi Link Status

10-3

 

 

 

 

 

 

 

 

GPS LED – GPS Link Status

10-3

 

 

 

 

 

 

 

 

 

CONSOLE LED – Console Port Status

10-4

 

 

 

 

 

 

 

ALM LEDS – Alarm Port Status

10-4

 

 

 

 

 

 

 

 

Ethernet LEDs – Network Links Status

10-4

 

 

 

 

 

 

 

SFP LEDs – SFP Port States

10-5

 

 

 

 

 

 

 

 

GE LEDs – Gigabit Ethernet Port States

10-5

 

 

 

 

 

 

FE LEDs – Fast Ethernet Port States 10-5

 

 

 

SD Card LED Location

10-6

 

 

 

 

 

 

 

 

 

SD LED – SD Card Status

10-6

 

 

 

 

 

 

 

 

 

Related Commands

10-6

 

 

 

 

 

 

 

 

 

 

show led

10-7

 

 

 

 

 

 

 

 

 

 

Starting a Router Terminal Session A-1

 

 

 

 

A P P E N D I X

A

 

 

 

 

 

 

 

Before You Begin

A-1

 

 

 

 

 

 

 

 

 

 

 

About the Console Port

A-1

 

 

 

 

 

 

 

 

 

Console Port Settings

A-1

 

 

 

 

 

 

 

 

 

Using the Ctrl-C Command

A-1

 

 

 

 

 

 

 

 

Connecting to the Console Port with Microsoft Windows A-2

 

 

 

Connecting to the Console Port with Mac OS X A-2

 

 

 

Connecting to the Console Port with Linux

A-3

 

 

Connector and Cable Specifications

 

 

 

 

 

A P P E N D I X

B

B-1

 

 

 

 

 

 

 

Connector Specifications

B-1

 

 

 

 

 

 

 

 

 

Alarm Port

B-1

 

 

 

 

 

 

 

 

 

 

 

Console Port

B-2

 

 

 

 

 

 

 

 

 

 

 

Combo Ports

B-2

 

 

 

 

 

 

 

 

 

 

 

Copper Interface—Combination Port (SFP and GE Ethernet) B-2

 

 

 

SFP Ports

B-3

 

 

 

 

 

 

 

 

 

 

 

 

SFP Interface—Combination Port (SFP and GE Ethernet) B-3

 

 

 

 

 

 

 

 

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Serial Port

B-4

Power Connectors B-4

Cable and Adapter Specifications B-4

SFP Cable

B-4

Cisco 1120 Connected Grid Router Hardware Installation Guide

 

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C H A P T E R 1

Unpacking the Router

This chapter includes instructions about how to unpack the Cisco 1120 Connected Grid Router and describes the items that ship with the router. This chapter includes the following sections:

Unpacking the Router, page 1-1

Router Package Contents, page 1-2

Unpacking the Router

Tip When you unpack the router, do not remove the foam blocks attached to antennas and antenna connectors. The foam protects the antennas and connectors during installation.

Follow these steps to unpack the router:

Step 1 Open the shipping container and carefully remove the contents.

Step 2 Return all packing material to the shipping container, and save it.

Step 3 Ensure that all items listed in the section Router Package Contents, page 1-2 are included in the shipment. If any item is damaged or missing, notify your authorized Cisco sales representative.

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Chapter 1 Unpacking the Router

Router Package Contents

Router Package Contents

Your router kit contains the items listed in Table 1-1.

Table 1-1

Router Package Contents

 

 

 

 

 

Qty.

Item

 

Description

 

 

 

1

Cisco 1120 Connected Grid Router

Router enclosure with the following components installed:

 

 

 

Connected Grid Modules (1 to 2, depending on configuration ordered)

 

 

 

with required antennas

 

 

 

1-GB SD Flash Memory Module

 

 

 

AC power supply (integrated)

 

 

 

1

DIN Rail Mounting Kit

Includes:

 

 

 

DIN rail mounting bracket

 

 

 

All required hardware to attach bracket to router

 

 

 

2

Power connectors adapters

Use these mating connectors for wiring the router power connectors

 

 

 

1

User Documentation Kit

Includes:

 

 

 

Read Me First card

 

 

 

Regulatory Compliance and Safety Information document

 

 

 

 

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C H A P T E R 2

Installation Safety and Site Preparation

This document provides information you should be aware of before installing the Cisco 1120 Connected Grid Router, such as safety information, installation recommendations, and site requirements.

This chapter contains the following sections:

Safety Recommendations, page 2-2

General Site Requirements, page 2-4

Rack Mounting, page 2-4

Router Environmental Requirements, page 2-4

Power Guidelines and Requirements, page 2-4

Network Cabling Specifications, page 2-5

Required Tools and Equipment for Installation and Maintenance, page 2-7

Note To see translated warnings that appear in this publication, see the Regulatory Compliance and Safety Information document that came with the router.

Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

Statement 1030

Warning Ultimate disposal of this product should be handled according to all national laws and regulations.

Statement 1040

Warning This unit might have more than one power supply connection. All connections must be removed to de-energize the unit. Statement 1028

Warning This product relies on the building’s installation for short-circuit (overcurrent) protection. Ensure that the protective device is rated not greater than: Maximum 15 A, 120 Vac or Maximum 10 A, 230 Vac

Statement 1005

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Chapter 2 Installation Safety and Site Preparation

Safety Recommendations

Warning Take care when connecting units to the supply circuit so that wiring is not overloaded. Statement 1018

Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074

Warning This unit is intended for installation in restricted access areas. A restricted access area can be accessed only through the use of a special tool, lock and key, or other means of security.

Statement 1017

Warning Blank faceplates and cover panels serve three important functions: they prevent exposure to hazardous voltages and currents inside the chassis; they contain electromagnetic interference (EMI) that might disrupt other equipment; and they direct the flow of cooling air through the chassis. Do not operate the system unless all cards, faceplates, front covers, and rear covers are in place.

Statement 1029

Warning Read the installation instructions before connecting the system to the power source. Statement 1004

Safety Recommendations

Follow these guidelines to ensure general safety:

Keep the chassis area clear and dust-free during and after installation.

Keep tools and chassis components away from walk areas.

Do not wear loose clothing that could get caught in the chassis. Fasten your tie or scarf and roll up your sleeves.

Wear safety glasses when working under conditions that might be hazardous to your eyes.

Do not perform any action that creates a hazard to people or makes the equipment unsafe.

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Chapter 2 Installation Safety and Site Preparation

Safety Recommendations

Safety with Electricity

Follow these guidelines when working on equipment powered by electricity:

Locate the emergency power-off switch in the room in which you are working. If an electrical accident occurs, you can quickly turn off the power.

Disconnect all power before doing the following:

Installing or removing a chassis

Working near power supplies

Look carefully for possible hazards in your work area, such as moist floors, ungrounded power extension cables, frayed power cords, and missing safety grounds.

Do not work alone if hazardous conditions exist.

Never assume that power is disconnected from a circuit. Always check.

Never open the enclosure of the router’s internal power supply.

If an electrical accident occurs, proceed as follows:

Use caution; do not become a victim yourself.

Turn off power to the device.

If possible, send another person to get medical aid. Otherwise, assess the victim’s condition and then call for help.

Determine if the person needs rescue breathing or external cardiac compressions; then take appropriate action.

Warning Do not work on the system or connect or disconnect cables during periods of lightning activity.

Statement 1001

Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. It can occur if electronic printed circuit cards are improperly handled and can cause complete or intermittent failures. Always follow ESD prevention procedures when removing and replacing modules:

Ensure that the router chassis is electrically connected to earth ground.

Wear an ESD-preventive wrist strap, ensuring that it makes good skin contact. Connect the clip to an unpainted surface of the chassis frame to channel unwanted ESD voltages safely to ground. To guard against ESD damage and shocks, the wrist strap and cord must operate effectively.

If no wrist strap is available, touch a metal part of the chassis to discharge any electromagnetic build up.

Caution For the safety of your equipment, periodically check the resistance value of the antistatic strap. It should be between 1 and 10 megohms (Mohm).

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Chapter 2 Installation Safety and Site Preparation

General Site Requirements

General Site Requirements

This section describes the requirements your site must meet for safe installation and operation of your router. Ensure that the site is properly prepared before beginning installation. If you are experiencing shutdowns or unusually high errors with your existing equipment, this section can also help you isolate the cause of failures and prevent future problems.

Rack Mounting

The router is designed for mounting on a DIN rail, or a wall. Cisco recommends that the router not be rack mounted. However, if you install the router in a rack, follow these guidelines:

Allow clearance around the rack for maintenance.

Allow at least one rack unit of vertical space between routers.

Enclosed racks must have adequate ventilation. Ensure that the rack is not congested, because each router generates heat. An enclosed rack should have louvered sides and a fan to provide cooling air. Heat generated by equipment near the bottom of the rack can be drawn upward into the intake ports of the equipment above.

Router Environmental Requirements

The location of your router and the layout of the substation environment are important considerations for proper router operation. Equipment placed too close together, inadequate ventilation, and inaccessible panels can cause malfunctions and shutdowns, and can make maintenance difficult.

Install the router so that you can access both the module-side and the cable-side panels.

When planning your site layout and equipment locations, refer to General Site Requirements, page 2-4. If you are currently experiencing shutdowns or an unusually high number of errors with your existing equipment, these precautions and recommendations may help you isolate the cause of failure and prevent future problems.

Ensure that the room where your router operates has adequate air circulation. Electrical equipment generates heat. Without adequate air circulation, ambient air temperature may not cool equipment to acceptable operating temperatures.

Always follow ESD-prevention procedures described in Preventing Electrostatic Discharge Damage, page 2-3, to avoid damage to equipment. Damage from static discharge can cause immediate or intermittent equipment failure.

Ensure that the chassis cover and module cable side panels are secure. All empty module slots and power supply bays must have filler panels installed.

When equipment installed in a rack (particularly in an enclosed rack) fails, try operating the equipment by itself, if possible. Power off other equipment in the rack (and in adjacent racks) to allow the router under test a maximum of cooling air and clean power.

Power Guidelines and Requirements

Check the power at your site to ensure that you are receiving “clean” power (free of spikes and noise). Install a power conditioner if necessary.

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Chapter 2 Installation Safety and Site Preparation

Network Cabling Specifications

The AC power supply includes the autoselect feature for either 110 V or 220 V operation.

Network Cabling Specifications

The following sections describe the cables needed to install the router:

Preparing for Network Connections, page 2-5

Preparing for Network Connections, page 2-5

Preparing for Network Connections

When setting up your router, consider distance limitations and potential electromagnetic interference (EMI) as defined by the applicable local and international regulations.

Network connection considerations are provided for several types of network interfaces and are described in the following sections:

Ethernet Connections, page 2-5

Serial Connections, page 2-5

Ethernet Connections

The IEEE has established Ethernet as standard IEEE 802.3. The router supports the following Ethernet implementations:

1000BASE-X—1000 Mb/s full-duplex transmission over a Category 5 or better unshielded twisted-pair (UTP) cable (IEEE 802.3z). Supports the Ethernet maximum length of 328 feet (100 meters).

1000BASE-T—1000 Mb/s full-duplex transmission over a Category 5 or better unshielded twisted-pair (UTP) cable (IEEE 802.3ab). Supports the Ethernet maximum length of 328 feet (100 meters).

100BASE-TX—100 Mb/s full-duplex transmission over a Category 5 or better unshielded twisted-pair (UTP) cable (IEEE 802.3u). Supports the Ethernet maximum length of 328 feet (100 meters).

Serial Connections

The router supports serial connections on the serial ports. Before you connect a device to a serial port, you need to know the following:

Type of device, data terminal equipment (DTE) or data communications equipment (DCE), you are connecting to the synchronous serial interface

Type of connector, male or female, required to connect to the device

Signaling standard required by the device

Configuring Serial Connections

The router serial ports user a supported cable with a DB-25 connector. Serial ports can be configured as DTE or DCE, depending on the serial cable used.

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Network Cabling Specifications

Serial DTE or DCE Devices

A device that communicates over a synchronous serial interface is either a DCE or DTE device. A DCE device provides a clock signal that paces the communications between the device and the router. A DTE device does not provide a clock signal. DTE devices usually connect to DCE devices. The documentation that accompanied the device should indicate whether it is a DTE or DCE device. (Some devices have a jumper to select either DTE or DCE mode.) Table 2-1 lists typical DTE and DCE devices.

Table 2-1

Typical DTE and DCE Devices

 

 

 

 

Device Type

 

Gender

Typical Devices

 

 

 

 

DTE

 

Male1

Terminal

 

 

 

PC

 

 

 

 

DCE

 

Female2

Modem

 

 

 

CSU/DSU

 

 

 

Multiplexer

 

 

 

 

1.If pins protrude from the base of the connector, the connector is male.

2.If the connector has holes to accept pins, the connector is female.

Signaling Standards Supported

The synchronous serial ports available for the router support the following signaling standards: EIA/TIA-232 (EIA-323). You can order a Cisco DB-25 shielded serial transition cable that has the appropriate connector for the standard you specify. The documentation for the device should indicate the standard used for that device. The router end of the shielded serial transition cable has a DB-25 connector, which connects to the DB-25 port on the router. The other end of the serial transition cable is available with a connector appropriate for the standard you specific.

The synchronous serial port can be configured as DTE or DCE, depending on the attached cable.

All serial ports configured as DTE require external clocking from a CSU/DSU or other DCE device.

Distance Limitations

Serial signals can travel a limited distance at any given bit rate; generally, the slower the data rate, the greater the distance. All serial signals are subject to distance limits, beyond which a signal significantly degrades or is completely lost.

Table 2-2 lists the recommended maximum speeds and distances for each serial interface type; however, you might get good results at speeds and distances greater than those listed, if you understand the electrical problems that might arise and can compensate for them. For instance, the recommended maximum rate for V.35 is 2 Mb/s, but 4 Mb/s is commonly used.

 

 

 

 

Table 2-2

Serial Signal Transmission Speeds and Distances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distance for

Distance for X.21 and

 

 

 

 

 

 

 

 

 

 

EIA/TIA-232

V.35

 

Distance for USB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rate (bps)

 

Feet

Meters

Feet

Meters

Feet

Meters

 

 

 

 

 

 

 

 

 

 

 

2400

 

200

60

4100

1250

16.4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

4800

 

100

30

2050

625

16.4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

9600

 

50

15

1025

312

16.4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Required Tools and Equipment for Installation and Maintenance

Table 2-2

Serial Signal Transmission Speeds and Distances (continued)

 

 

 

 

 

 

 

 

 

 

 

Distance for

Distance for X.21 and

 

 

 

 

EIA/TIA-232

V.35

 

Distance for USB

 

 

 

 

 

 

 

 

Rate (bps)

 

Feet

Meters

Feet

Meters

Feet

Meters

 

 

 

 

 

 

 

 

19200

 

25

7.6

513

156

16.4

5

 

 

 

 

 

 

 

 

38400

 

12

3.7

256

78

16.4

5

 

 

 

 

 

 

 

 

56000

 

8.6

2.6

102

31

16.4

5

 

 

 

 

 

 

 

 

1544000 (T1)

 

50

15

16.4

5

 

 

 

 

 

 

 

 

Asynchronous/Synchronous Serial Module Baud Rates

The following baud-rate limitations apply to the slow-speed serial interfaces found in the asynchronous/synchronous serial modules:

Asynchronous interface—Maximum baud rate is 115.2 kbps.

Synchronous interface—Maximum baud rate is 128 kbps full duplex.

Required Tools and Equipment for Installation and Maintenance

You need the following tools and equipment to install and upgrade the router and its components:

ESD-preventive cord and wrist strap

Number 2 Phillips screwdriver

Phillips screwdrivers: small, 3/16-in. (4 to 5 mm) and medium, 1/4-in. (6 to 7 mm)

Screws that fit your rack

In addition, depending on the type of modules you plan to use, you might need the following equipment to connect a port to an external network:

Cables for connection to the WAN and LAN ports (dependent on configuration).

Ethernet hub or PC with a network interface card for connection to an Ethernet (LAN) port.

Console terminal (an ASCII terminal or a PC running HyperTerminal or similar terminal emulation software) configured for 9600 baud, 8 data bits, 1 stop bit, no flow control, and no parity.

Modem for connection to the auxiliary port for remote administrative access (optional).

Data service unit (DSU) or channel service unit/data service unit (CSU/DSU) as appropriate for serial interfaces.

External CSU for any CT1/PRI modules without a built-in CSU.

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C H A P T E R 3

Router Hardware Description

This chapter describes the major hardware features of the Cisco 1120 Connected Grid Router and includes information about:

The router chassis, internal components, connectors, ports, and hardware specifications

How and when to use the router hardware features

This chapter does not describe how to install the router or make network connections.

Mounting–For mounting instructions, see the chapter, Mounting the Router.

Installing–For instructions on how to install the router, including making network and power connections, see the chapters Connecting the Router to Power and Making Network Connections.

This chapter contains the following sections:

Router Overview, page 3-1

Hardware Features, page 3-4.

Router Overview

This section contains the following topics:

Applications Overview, page 3-1

Hardware Compliance, page 3-2

Router Hardware Overview, page 3-2

Applications Overview

The Cisco 1120 Connected Grid Router is a ruggedized communication platform, designed for use inside substations or utility cabinets. This platform is built to meet the communication infrastructure needs of electric, gas, and water utilities.

The router provides an end-to-end communication network that enables increased power grid efficiency and reliability, reduced energy consumption, and reduced greenhouse gas emissions. The router also enables distributed intelligence for converged smart grid applications, including:

Advanced Metering Infrastructure (AMI)

Distribution Automation (DA)

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Router Overview

Integration of Distributed Energy Resources (DER)

Remote workforce automation

The router provides reliable and secure real-time communication between network systems and the many devices that exist on the distribution grid, including meters, sensors, protection relays, Intelligent Electronic Devices (IEDs), plug-in electric vehicle (PEV) charging stations, and distributed solar farms. Network data is forwarded and processed over secure communication links between devices within the distribution grid for local decision processing.

Additionally, this data is sent to Supervisory Control and Data Acquisition (SCADA) systems and other management systems. The router supports physical connection to legacy distribution automation (DA) devices (over the serial port); the data from these devices can also be sent to central SCADA systems using protocol translation over the IP network.

Hardware Compliance

For a complete list of regulatory and compliance standards supported by the router, see the Regulatory Compliance and Safety Information for the Cisco 1000 Series Routers document on Cisco.com at: www.cisco.com/go/cgr1000-docs

Router Hardware Overview

The Cisco 1120 Connected Grid Router is a modular, ruggedized router that features:

2 – Connected Grid Module Slots Ruggedized Connected Grid modules provide connectivity to network endpoints, such as smart meters and DA devices.

 

 

 

 

6 – Fast Ethernet Ports

Ethernet connections to the backhaul network and other IP

 

 

 

 

 

2 – Gigabit Ethernet Ports

network devices.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 – Integrated Serial Ports

RS232/RS485 serial ports for optional connections to existing or

 

 

 

 

 

 

legacy equipment.

 

 

 

 

 

 

 

 

 

 

 

 

Console Port

A RJ-45 console port provides local access to the router for

 

 

 

 

 

 

management and administration tasks.

 

 

 

 

 

 

 

 

 

 

 

 

SD Flash Memory Module

An external, default 2 GB SD Flash Memory Module stores the

 

 

 

 

 

 

router configuration and data provides ease of managing router

 

 

 

 

 

 

configurations.

 

 

 

 

 

 

 

 

 

 

 

 

USB Port

A Type A USB port for an optional connection to USB storage or

 

 

 

 

 

 

other device, and provides power to the device.

 

 

 

 

 

 

 

 

 

 

 

 

Internal GPS Module

An integrated GPS can provide accurate time and location

 

 

 

 

 

 

information to the system when used with an optional GPS

 

 

 

 

 

 

antenna (ordered separately from Cisco).

 

 

 

 

 

 

 

 

 

 

 

 

Short-Range Access Point

An integrated 802.11b/g/n wireless access point provides short

 

 

 

 

 

 

range wireless access to the router, when used with an optional

 

 

 

 

 

 

WiFi antenna (ordered separately from Cisco). Wireless access

 

 

 

 

 

 

enables local management over a WiFi connection to the router

 

 

 

 

 

 

from outside the substation or utility box.

 

 

 

 

 

 

 

 

 

 

 

 

Mounting Features

Support for wall and DIN rail mounting.

 

 

 

 

 

 

 

 

 

 

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Router Overview

Figure 3-1 Module Panel, Cisco 1120 Connected Grid Router

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Chapter 3 Router Hardware Description

Hardware Features

Figure 3-2 Port Panel, Cisco 1120 Connected Grid Router

302205

Hardware Features

This section illustrates and describes in detail the router hardware features, including mounting brackets, network ports, device ports, and module slots.

Chassis

The router chassis is ruggedized to withstand harsh indoor operating environments, such as power substations and utility boxes.

Note For a complete list of regulatory and compliance standards supported by the router, see the Regulatory Compliance and Safety Information for the Cisco 1000 Series Routers document on Cisco.com at: www.cisco.com/go/cgr1000-docs

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Table 3-1

Router Chassis Specifications

 

 

 

Specification

 

Description

 

 

 

Dimensions

 

8.9 cm x 22.9 cm x 20 cm

 

 

(3.5 in. x 9.0 in. x 7.8 in.)

 

 

 

Weight

 

With 2 modules installed:

 

 

8 pounds

 

 

(3.6 kg)

 

 

Operating temperature

-25° C to +60° C (-25° F to 140 °F),

 

 

(Type test up to 85° C (185° F) for 16 hours)

 

 

 

IP rating

 

IP30

 

 

 

Mounting Features

The router ships with a single mounting kit, which supports the following mounting options:

Mounting on a DIN rail, which is a standard interior mounting option for substation devices and equipment. See Figure 3-3.

Mounting on a wall, using the mounting keyholes on the mounting bracket.

Figure 3-3 Mounting Features (Router Shown Mounted on a DIN Rail)

1

2 3 302206

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Table 3-2

Mounting Features (Shown in Figure 3-3)

 

 

 

Item

Feature

Description

 

 

 

1

DIN rail

Standard rail type used for mounting industrial control

 

 

equipment on an equipment rack.

 

 

 

2

Mounting keyhole (2)

Use the mounting keyholes on the mounting bracket to mount the

 

 

router on a wall.

 

 

 

3

Mounting bracket

Included as part of the mounting kit. Use this bracket when

 

 

mounting the router on a wall or DIN rail.

 

 

 

Mounting Procedures

For instructions on how to mount the router using the mounting bracket kit, see the chapter Mounting the Router.

Module Panel (Front Panel) Features

Figure 3-4 Module Panel (Front Panel) Features

Note The module panel labels appear inverted when the router rests on its base (see Figure 3-4). The label orientation is designed to be read when the router is installed on a DIN rail.

1

2

3

4

 

 

302208

5

6

7

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Chapter 3 Router Hardware Description

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Table 3-3

Module Panel (Front Panel) Features

 

 

 

Item

Feature

Description

 

 

 

1

WiFi antenna port

Install a WiFi antenna (ordered separately) in this port to support the router

 

 

integrated Short-Range Access Point. For more information, see WiFi Antenna

 

 

Port, page 3-7.

 

 

 

2

USB port

Connect this USB port to a supported, external USB device. For more information,

 

 

see USB Port, page 3-8.

 

 

 

3

SD Flash Memory module slot

Contains an external flash memory card that stores the operating system software

 

 

image. For more information, see SD Flash Memory Module, page 3-8.

 

 

 

4

GPS antenna port

Install a GPS antenna (ordered separately) in this port for connectivity to the router

 

 

GPS system. For more information, see GPS Antenna Port, page 3-9.

 

 

 

5

Kensington-compatible

Provides security for the router by supporting Kensington or

 

security slot

Kensington-compatible locking security cables. For more information, see

 

 

Kensington-Compatible Security Slot, page 3-9.

 

 

 

6

CG Module slot 3

Install Cisco Connected Grid modules in the module slots. For more information,

 

 

see Connected Grid Module Slots, page 3-10.

7

CG Module slot 4

 

 

 

 

Front Panel LEDs

For detailed descriptions of the LEDs that appear on the front panel, see the chapter Router LED Locations and States.

WiFi Antenna Port

See Figure 3-4 for the WiFi antenna port location.

A single WiFi antenna is installed directly in this port to support the router Short-Range Access Point. You must order this antenna separately from the router.

Antennas

For more detailed information about supported antennas, including specifications and installation instructions, see these documents:

About Connected Grid Antennas chapter, in this guide

Connected Grid Antennas Installation Guide on Cisco.com

Specifications

Specification Description

Connector type

Female QMA

Supported antenna Cisco Product ID (PID): ANT-4G-DP-IN-TNC

Form factor: Swivel-mount indoor dipole

Bands supported: Cellular/PCS/AWS/MDS, WiMAX 2100/2300/2500/2600 and global GSM900/GSM1800/UMTS/LTE2600

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USB Port

See Figure 3-4 for the USB port location.

The router features one standard USB 2.0 port for connecting and powering an optional USB peripheral device.

The USB port operates at the following speeds:

1 Mbps

12 Mbps

480 Mbps

USB Connections

Depending on the USB devices you connect to this port, you might require a USB extension cable to connect devices.

To prevent a connected USB device accidental or unauthorized removal from the port, secure any connected USB device with a locking mechanism designed for this purpose. You must provide any locking device or mechanism.

Specifications

Specification

Description

 

 

USB Port Type

Type A

 

 

USB Device Types Supported

USB 1.1, USB 2.0

 

 

Power Output

2.5W (+5V +/-5% @ 500mA) per port

 

 

SD Flash Memory Module

The router supports one Cisco Secure Digital (SD) flash memory module (SD card), which stores router software, configurations, and network data. For detailed information about the SD card, see the chapter Using the SD Flash Memory Module.

Supported SD Cards

Table 3-4 lists the SD cards that the router supports.

Table 3-4 Supported SD Flash Modules

Size

2-GB flash memory module

Caution You must use a supported Cisco SD card with the router. Using an unsupported card could impact SD card reliability and therefore router performance.

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Caution Do not remove the SD card from the router; removing the SD card will cause the router to stop operating.

Specifications

Specification

Description

 

 

Socket type

14 pin

 

 

Power (from router)

+3.3 V

 

 

Voltage ramp rate range

1 mS to 100 mS

 

 

GPS Antenna Port

See Figure 3-4 for the GPS antenna port location.

You can connect a single Connected Grid GPS antenna using the 15-foot cable that is integrated into the antenna. Mount the GPS antenna is mounted on the exterior of the substation or utility cabinet to enable connectivity between the router and the GPS system.

Supported Antennas

For more detailed information about supported antennas, including specifications and installation instructions, see these documents:

About Connected Grid Antennas chapter, in this guide

Connected Grid Antennas Installation Guide on Cisco.com

Specifications

Specification

Description

 

 

Connector type

Female QMA

 

 

Power consumption (from router)

3V (when GPS connectivity is active)

 

 

Supported antenna

Cisco Product ID (PID): ANT-GPS-OUT-TNC

 

 

Kensington-Compatible Security Slot

See Figure 3-4 for the Kensington-compatible security slot location.

The front panel features one Kensington-compatible security slot. Use this slot to secure the router at the installation location with a Kensington (or compatible) security cable.

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Dimensions

 

 

 

 

 

 

 

 

7.00

+.26

3.00

+.26

 

 

 

 

 

–.00

 

 

 

 

 

 

 

–.00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 * R 1.00 max

302209

Connected Grid Module Slots

The router has two module slots to support up to two compatible Cisco Connected Grid modules that add NAN and LAN interfaces to the router.

For more information about the Connected Grid modules for this router, see the chapter About Connected Grid Modules.

For detailed installation instructions for installing Cisco Connected Grid modules in the router, see the corresponding installation and configuration guide for each module at: www.cisco.com/go/cg-modules

Module Numbering

The router uses module numbering to identify the integrated and modular router components. Some system software commands refer to the following module numbers.

Module 1 is the integrated router supervisor engine (located on the CPU motherboard)

Module 2 is the router integrated Ethernet switch module, which has six Fast Ethernet ports and two Gigabit Ethernet ports.

Module 3 and Module 4 are external, Connected Grid modules installed in the router module slots with the corresponding numbers (see Figure 3-4).

 

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Hardware Features

Cable Panel (Back Panel) Features

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-5

 

Cable Panel (Back Panel) Features

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

 

3

 

 

 

 

 

 

4

 

 

 

 

5

 

6

RESET

EN 0/1 SFP SPD

EN 0/0 SFP SPD

0/0 GE 0/1 GE

0/5 FE

0/4 FE

0/3 FE

0/2 FE

0/0 FE 0/1 FE

1 OUT ALARM

4 IN

3 IN

2 IN

1 IN

GPS

WIFI

ACT

SYS

CONSOLE

ALARM

POWER

PE

N

L3

L2

L1

 

302210

 

 

 

 

 

 

 

 

 

 

7

8

9

Table 3-5

 

Cable Panel (Back Panel) Features

 

 

 

Item

Feature

Description

 

 

 

1

CONFIG Reset button

Press for at least 5 seconds to return the router software configuration to the factory

 

 

 

default, and power cycle the router. For information on how to use this feature,

 

 

 

including a Caution statement, see CONFIG Reset Button, page 3-12.

 

 

 

2

SFP ports

Install supported small-form-factor pluggable (SFP) modules in these two SFP ports,

 

 

 

labeled ETH 2/1 and ETH 2/2. For more information and supported SFPs, see Small

 

 

 

Form-Factor Pluggable (SFP) Ports, page 3-12.

 

 

 

3

Ethernet ports:

Make network connections using the Ethernet ports. For more information, see

 

2–Gigabit Ethernet

Ethernet Ports, page 3-13.

 

 

 

 

(10/100/1000 Mbps)

Gigabit Ethernet (GE) ports—GE ports ETH 2/1 and ETH 2/2 are WAN ports

 

6–Fast Ethernet

for connectivity to a primary substation or a control center.

 

 

 

 

(10/100 Mbps)

Fast Ethernet (FE) ports —FE ports ETH 2/3 to ETH2/8 are LAN ports for local

 

 

 

network devices.

 

 

 

4

Serial ports

Connect the router to legacy devices using these two serial ports. For more

 

 

 

information on these ports and supported devices, see Serial Ports, page 3-15.

 

 

 

5

Console port

Connect a console or PC to the asynchronous console port to manage the router with

 

 

 

a local connection.

 

 

 

6

PWR RESET button

Press the PWR RESET button for at least 5 seconds to power cycle the router. For

 

 

 

more information on how to use this feature, see PWR RESET Button, page 3-12.

 

 

 

7

AC power supply connector

Connect the router to the AC power supply (included). For more information, see AC

 

 

 

Power Supply, page 3-17.

 

 

 

 

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Chapter 3 Router Hardware Description

Hardware Features

Table 3-5

Cable Panel (Back Panel) Features

 

 

 

8

DC power connector

Connect an external backup battery unit (not included) to the router in the event that

 

 

the AC power fails. For more information, see DC Input for Battery Backup,

 

 

page 3-17.

 

 

 

9

Alarm port

Connect this alarm port to an alarm system to monitor external events and trigger

 

 

alarms for external events. For more information, see Alarm Port, page 3-18.

 

 

 

Back Panel LEDs

For detailed descriptions of the LEDs that appear on the back panel, see the chapter Router LED Locations and States.

CONFIG Reset Button

See Figure 3-5 for the CONFIG Reset button location.

Caution When you use the CONFIG Reset button to restore the router to the factory default software configuration, the current software configuration is permanently deleted from the router.

Press the CONFIG Reset button for at least 5 seconds to return the router software configuration to the factory default, and power cycle the router. Power cycling the router turns the router off, then immediately back on. The router will temporarily stop operating on the network during the power cycle, then resume operating when the power cycle process is complete.

PWR RESET Button

See Figure 3-5 for the PWR RESET button location.

Press the PWR RESET button for at least 5 seconds to power cycle the router. Power cycling the router turns the router off, then immediately back on. The router will temporarily stop operating on the network during the power cycle, then resume operating when power cycle process is complete.

Small Form-Factor Pluggable (SFP) Ports

The router features two fiber optical SFP ports that support optional Cisco rugged SFP modules for Gigabit Ethernet connections. The ports are labeled as follows (see Figure 3-5):

ETH 2/1

ETH 2/2

Note Interfaces ETH 2/1 and ETH 2/2 are also used by the Gigabit Ethernet (GE) Ports. For more information about how these ports are used together, see Combo Ports, page 3-15.

Hot Swapping SFP Modules

The SFP modules can be installed or removed while the router is on and operating normally.

 

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